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3D PRINTINGJouni Partanen, Aalto UniversityProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Medical Applications Pre-surgicalplanning Inert ImplantsSalmi M et al., ”Patient specific reconstruction with 3D modeling and DMLS additivemanufacturing.” Rapid Prototyping Journal, 18:209-214, 2012.Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
GartnerHype Cycle for Emerging TechnologiesProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Markets for 3D-Printing Consumer 3D-printing– Commercial since 2007– Markets 2012: 100 MUSD– Growth 50 % Enterprise 3D-printing– Commercial since 1987– Markets 2012: 2000 MUSD– Growth 20 - 30 %Source: Wohlers Report 2013Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Enterprise 3D-Printing Rapid Prototyping– Widely used in all over theworld– Benefits many industries– Almost on the plateau Additive Manufacturing– 30 % annual growthProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Stereolithography Invention 3D Systems was founded 1987 First commercial productSLA-1(1988)Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
3D-Printing – objects are made out of slices Stacking up 2Dimages you canmake 3D objects Conceptuallysimple process –great for automationProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
3D-Printing Technologies – Stereolithography The mirror steers thelaser beam to imageone slice of the object Photocurable polymer Part moves down New layer is recoatedProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Design for functionProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Fuel Injection Nozzles for Future GE Jet Engines About 15 individual piecescombined into one 30 % lighter structure Better cturing-at-ge-aviation.htmlProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
ASTM-approved AM process terms Vat PhotopolymerizationPowder Bed FusionMaterial ExtrusionMaterial JettingBinder JettingSheet LaminationDirected Energy DepositionProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Vat PhotopolymerizationProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Stereolithography process Many resins are verytransparent – you can seethe part to crowYou can see fluorescencefrom the chemical reactionsLaser beam is invisible, butthe fluorescence is visiblePhysical analysis,somewhat straightforward,unlike in most other AMprocessesProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Dentistry Applications Invisible teeth alignerswww.invisalign.comProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Align TechnologiesProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Hearing AidsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Envisiontec Since 2002 The photocuring image is done usinga DMD (digital micromirrow device) The object is cured from belowProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Lithoz, Austria Ceramic parts out ofan SLA kind oftechnology Ceramic filled resin Post processing,sintering in a hightemperature ovenhttp://www.lithoz.com/en/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
FormLabs Low cost, stereolithography system, 3000 The object is cured from belowProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Two-Photon StereolithographyVery high resolution –smaller than 1 µm features2 µmS. Kawata et al., Nature, vol. 412, p. 697, 2001Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Powder Bed -prototyping/sls.pngProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Plastics Powder will supportthe parts from below no supports areneeded Parts nesting, you canfill the whole part iven-world/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Design for functionProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Aerospace: BoeingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Plastics Product developmentapplications, rapidprototyping Thermally stable up to150 C under thehood ping-services-materials.phpProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Plastics Custom design and production applicationsFreedom of Creation, Janne KyttänenProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Laser sinteringdevelopment project Looking funding throughKickstarter Protounits below 20kProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Metals Conformal id 19126&taxid 1426www.eos.infoProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Fuel Injection Nozzles for Future GE Jet Engines About 15 individual piecescombined into one 30 lighter structure Better cturing-at-ge-aviation.htmlProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
New Opportunities – Weight OptimizationIn 3D-Printing, complex objects can be made as easily as simpleones – ”complexity comes for free”Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Super Efficient Heat ExchangersProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Gold and Silver Optimization workfor differentmaterials takesusually 6 monthsor longerProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Electron Beam Melting Like laser meltingexcept the heatingsource is electron beam 3 kW of e-beam power Resolution not as goodlaser melting Vacuum chamberProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Electron Beam Melting Production methodfor orthopedicimplantsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Growth of Metal AM t/uploads/2014/06/metal.jpgProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
HP entering the marketPlanned commercial release 2016http://3dprint.com/21454/hp-3d-printer/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Material osition-modelingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Stratasys - RedEye Manufacturing Volume productionapplications – here500 units per build High permormancepolymer - UltemProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Reprap University of BathAbout 2005Open source communityMembers from all over theworld Some of the devicecomponents are made by thedevice itself (self replicating) 499 for the kit on the right There are many low costsystems (300 - 5000 ) on themarket currentlyhttp://www.nextdayreprap.co.uk/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
cubify.com 3D-printing contentfor consumers Low cost printers Owned by3D SystemsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Envisiontec Bioplotter 3D-Printing of Biomaterials. Biocompatible polymers Scaffold materials Growth factors Even living cells Multiple different kind ofmaterial delivery systems For 3D-bioprinting developmentseehttp://www.organovo.com/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Contour Crafting Under development at Univ of SouthernCalifornia by prof Behrokh Khoshnevis 3D-Printing of concrete on a scale needed forbuilding houses Each layer about 10 cm Shaping tool for concerete in order to getreasonably flat surfaceProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Material nting-and-how-exactly-does-it-work/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
ObjetDigital MaterialProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Solidscape Technology is verygood for jewelry Investment CastingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
3D SystemsThermopolymers forinvestment castingsJewelry industryProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Jewelry industry: Kalevala KoruKalevala Koru uses 3D-printing in productionProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Binder echniques/d-3dp/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Z CorporationProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Z CorporationFast processNo supportsPart nestingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
VoxelJetSand material is usedfor metal castingsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
VoxelJetVX-200VX-4000Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
ExOneSand Used typically asmold for sandcastingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
ExOneMetals Debinding and sinteringin high temperatureProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Digital MetalHöganäs, Sweden 3-printing of smallmetal parts Sintering in ovenProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Sheet LaminationSheet Lamination Mcor TechnologiesLaminated ObjectManufacturing (LOM) HelisysUltrasonic consolidation Fabrisonic object-manufacturingProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Helisysstarted 1990out of business – late 1990sProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Mcor TechnologiesA4 paperProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Solidoout of business – 2010Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Ultrasonic ConsolidationFabrisonicProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Directed Energy Depositionhttp://blog.cafefoundation.org/?p 8410Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
LENS technologyLaser Engineered Net Shaping Stacking up 2Dimages you canmake 3D objects Conceptuallysimple process –great for 7/hofmeister/hofmeister-9907.htmlProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Aurora Labs 3D Offered Directed energydeposition systems inKickstarter for less than5000 AUD Raised more that 300k AUD Canceled the campaign inabout 2 weekshttp://shop.auroralabs3d.com/Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
3D-Printing can change the world:3D-Printing as Production Concept(10 – 20 year horizon)Currently 3D-Printing is minute fraction of total productionGlobal networkLocal manufacturingFast, cost effectivedesign changeProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
3D-Printing of Spare PartsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Fast Path to Production and Marketscourtesy of Universal RobotsJ. P. Partanen, et al., “Toolless Layer-Wise Production Methods: Adaptableand Fast Way to Customer,” Annals of DAAAM for 2010 Katalinic, B. (Ed.), pp.1587-1588, DAAAM International, Vienna (2010).Prof. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
MicrostereolithographyCurrent researchADDLAB, design driven technologyTissue engineeringPrinting living cellsProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Thank you!Jouni PartanenAalto UniversityDept of Engineering Design and Productionjouni.partanen@aalto.fiProf. Jouni Partanenjouni.partanen@aalto.fiTel. 358 50 576 9804
Rapid Prototyping Journal, 18:209-214, 2012. Pre-surgical planning Inert Implants. Prof. Jouni Partanen jouni.partanen@aalto.fi Tel. 358 50 576 9804. . Stratasys - RedEye Manufacturing Volume production applications – here 500 un
