Transcription
Operator’s guideMaenich02122001SPRINT seriesmachineVersion 1.0Published by:ZSK Stickmaschinen GmbH- Dokumentation D-47800 Krefeld-GartenstadtMagdeburger Str. 38 - 40 ’08 by ZSK, Printed in Germany
Subject to change ’08 by ZSK, Printed in Germany
ContentsContentsSafety guidelines1-1Safety instructions in operator’s guide . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1Unloading, unpacking and handling2-1For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1Consignments delivered in a transport crate . . . . . . . . . . . . . . . . 2 - 1Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2Moving to the installation location. . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2Attaching carrying handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3Casters (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3Disposing of packaging materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4Setting up and aligning3-1Setting up machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1Stand (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1Assembling stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2Installing machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5Applying caster brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5Detaching carrying handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6Aligning machine feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7Adjusting yarn rack (e.g. FA head) . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8Installing control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9Connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10Adjusting control unit holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12Positioning control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1302123t10IVZ.fm 27.6.08/KxSPRINT-series machine – Version 1.0C-1
ContentsInstalling4-1Mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1Fuses/automatic circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2Machine overview5-1General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2Control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3Start/Stop keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3Pantograph positioning key cluster . . . . . . . . . . . . . . . . . . . . . 5 - 4Switching on key cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5Appliqué key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5Aligning pantograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6Risk of crushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6Aligning with arrow keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7Aligning by way of control unit . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8Changing modes6-1Tabletop embroidery - tubular system . . . . . . . . . . . . . . . . . . . . . . . 6 - 1Dismantling frame locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2Dismantling work table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2Installing cylinder arm frame holder . . . . . . . . . . . . . . . . . . . . . . . 6 - 2Inserting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3Tubular system - tabletop embroidery . . . . . . . . . . . . . . . . . . . . . . . 6 - 4Changing from tubular system to cap embroidery . . . . . . . . . . . . . . 6 - 4Work to be performed after each mode change . . . . . . . . . . . . . . . . 6 - 4Preparing to embroiderC-2SPRINT-series machine – Version 1.07-102123t10IVZ.fm 27.6.08/Kx
ContentsClamping embroidery material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1Tubular system embroidery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1Adjusting frame tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1Clamping embroidery material in the frame. . . . . . . . . . . . . . . 7 - 2Tabletop embroidery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3Single frame technology, (optional) . . . . . . . . . . . . . . . . . . . . . 7 - 3cap embroidery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3Cap device (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3Maintenance and troubleshooting8-1For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4Index02123t10IVZ.fm 27.6.08/KxSPRINT-series machine – Version 1.0I-1C-3
ContentsC-4SPRINT-series machine – Version 1.002123t10IVZ.fm 27.6.08/Kx
Safety guidelines1. Safety guidelinesThis chapter contains a summary of the principal rules of behavior that must beobserved in order to exclude the risk of injury to yourself and others. It is thereforeessential that you read this chapter carefully and thoroughly.00400035The safety guidelines, together with the relevant regulations governing safety atwork, must be observed by all personnel working with the embroidery machine.1.1 Safety instructions in operator’s guideThe operator’s guide contains various remarks under the following headings:‘”DANGER”, ”CAUTION” and ”NOTE”.These are differentiated as follows:Safety instructions labeled “Danger” must be observed in orderto avoid the risk of personal injury.Risk of injury from electric shock.00400010Danger from suspended loads.00400041This symbol marks instructions in the operator's guide whose infringement can give rise to personal in juryor damage top roperty.0040003502123110.fm 27.6.08/KxSPRINT-series machine – Version 1.01-1
Safety guidelinesSafety instructions labeled “Caution” must be observed in order toavoid the risk of damage to property.Risk of crushing by moving machine parts.00400089Risk of piercing by moving mechanical parts (needles, borers).00400038Risk of burning by hot components (magnets, motors).00400303NOTEInstructions labeled “Note” must be observed to avoid malfunctions/operating errors.Indicates waste disposal regulations and procedures.00400040004003871-2SPRINT-series machine – Version 1.002123110.fm 27.6.08/Kx
Safety guidelines1.2 Prescribed useThe embroidery machine is designed for industrial use. It is intended for finishingtextiles and similar materials by embroidering. If the machine is fitted with therequisite auxiliaries, it can also embroider sequins and cord, and execute boringpatterns.The machine can be used with textile fabrics and threads that are customary inembroidery. Our customer service organization will be pleased to advise you, andis also available for testing unfamiliar material combinations on your behalf.On principle, do not use the machine for purposes other than described in theoperator’s guide. It must not be used, for example, as a support surface or in placeof a step ladder. Utilization for other than the intended purpose can give rise torisks of personal injury and material damage.Electromagnetic compatibilityThis machine is a class-A device. It can cause radio interferencein residential areas; in such cases the operator may be requiredto take appropriate measures.02123110.fm 27.6.08/KxSPRINT-series machine – Version 1.01-3
Safety guidelines1.3 Operational safetyThe embroidery machine is designed according to modern principles. Its electricalequipment complies with the stringent German VDE regulations. Numerousdesign provisions have been made to improve safety.Design provisions cannot, however, exclude all risks. The embroidery machinemust therefore be operated only by thoroughly instructed personnel familiar withthe preventionregulations.'004000031.4 Regulations concerning safety at work In addition to the present safety guidelines, observe all the mandatory accidentprevention regulations that apply in the country of use and at the operatinglocation as well as the recognized technical rules for safe working practices.The valid regulations must be known and accessible to all those entrustedwith working at the machine.004000351.5 All work at and with the machine Wear close-fitting clothes and, if you have long hair, a hair net or suitableheadgear when working at the machine. Do not wear jewelry. Wide sleeves,loose hair, rings or chains can become caught or entangled in moving machineparts. Wear shoes with non-slip soles in order to avoid the risk of falls.004000111-4SPRINT-series machine – Version 1.002123110.fm 27.6.08/Kx
Safety guidelines1.6 OperationThe machine is to be operated only by thoroughly instructed personnel. Forinstruction purposes we recommend attending an operator training course run byZSK Stickmaschinen GmbH. In any case, before commencing work with themachine, make yourself familiar with the proper operating practices withreference to the operator’s guide.004000031.6.1 Essential operations before any manual workEquipping and setting-up work, conversions (between tabletop, cylinder armand cap embroidery on tubular system machines, for instance), eliminatingneedle and thread breaks:NOTE(1)As a matter of principle, carry out such tasks only when the machineis at a standstill. Certain tasks involve switching off the machine andremoving the mains plug first. Ensure compliance with the relevantinstructions in the operator’s guide.Before working on the stationary machine with the main switch on,switch on the pantograph positioning keys be pressing the ZSK key(1) (LED (2) next to the keys lights up).In this setting, you can operate the pantograph manually, but cannotstart the machine inadvertently.00833102(2)0083310102123110.fm 27.6.08/KxSPRINT-series machine – Version 1.01-5
Safety guidelines1.7 EmbroideringDo not remove any machine covers – they are provided for yoursafety. See Machine overview. As a general principle, operate the machine from the front long side. Eachtime before starting the machine, make certain that nobody is in the vicinityof its moving parts.Figure 1.1:Work areas1.1-11.1-202122002 Users are allowed to enter this area (1.1-1) only when the machine is switchedoff. This area (1.1-2) can be entered for monitoring purposes while the machine isrunning.00400035 Keep hands away from moving parts during embroidering. There is a risk ofserious injury especially in the vicinity of the needles, borers, take-up leversand rotary hooks.00400038 Stop the embroidery machine before all manual operating procedures atthe machine, even when simply removing fluff or loose threads from the startof embroidery. Consider your own safety at all times. Never thread the upper threads while the machine is running.1-6SPRINT-series machine – Version 1.002123110.fm 27.6.08/Kx
Safety guidelinesFigure 1.2:Working range ofpantograph00680014 Keep your hands well away from pantograph guide slot (1.3-1) because of therisk of injury. See Fig. 1.3. Do not support yourself by the work table.00400089Figure 1.3:Risk of crushing,pantograph guide slot1.3-100452092 Do not place any objects on the embroidery machine or work table. They couldbe pushed off the work table by movements of the pantograph. Objects thatenter the pantograph guide slot can cause operating malfunctions or damagethe machine. To prevent unauthorized intervention, never leave the embroidery machinerunning unsupervised.02123110.fm 27.6.08/KxSPRINT-series machine – Version 1.01-7
Safety guidelines1.8 Cleaning and maintenanceInsofar as they are described in the operator’s guide, cleaning and maintenancetasks must be carried out only by appropriately instructed personnel.More extensive maintenance and repair tasks must always be carried out byservice personnel that has been trained and accordingly equipped by ZSKStickmaschinen GmbH because this work requires the application of specialknowledge and resources.00400035 Always disconnect the power supply before carrying out cleaning andmaintenance work. The machine is at zero current only when the mains plug is pulled out andafter a delay of at least 30 seconds. Observe the regular servicing periods laid down in the operator’s guide.004000101.9 Repairs and modificationsRepair and modification work must be carried out only by service personnel thathas been instructed and trained by ZSK Stickmaschinen GmbH. Note the following: Use only genuine spare parts and accessories or parts that have been approvedby ZSK Stickmaschinen GmbH. The machine must not be started up until it is fully assembled with all safetycovers and devices installed. Independent changes and modifications to the machine are not permitted forsafety reasons. Such alterations can invalidate the CE Conformity Declaration.00400016Modification work does not include the conversion tasks described in the operator’s guide (e.g. changing between tabletop, cylinder arm and cap embroidery).1-8SPRINT-series machine – Version 1.002123110.fm 27.6.08/Kx
Unloading, unpacking and handling2. Unloading, unpacking and handling2.1 For your safetyThe machine is to be lifted only by 4 persons, each of whom canlift at least 25 kg.Make certain that the table is capable of carrying the load (atleast 300 kg). In case of doubt, please consult the manufactureror supplier of the table.2.2 Unloading2.2.1 Consignments delivered in a transport crateIn view of its weight, lift the crate off the truck with a fork-lift truckor ropes and a crane.00400041Figure 2.1:Unloading by fork-lifttruck0045204502123210.fm 27.6.08/KxSPRINT-series machine – Version 1.02-1
Unloading, unpacking and handling2.3 UnpackingFigure 2.2:Transport crate(1)(2)(3)(4)(5)(6)LidLashing strapsArrows pointing upwardUnloading instructionsSymbol indicating approximateposition of center of gravityInsert locations for lifting forks02122017 Remove lashing straps (2). Lift off lid (1). Remove all individual parts. Remove the packing material and desiccant sachets.2.4 Moving to the installation locationFor safety reasons, if the machine is delivered in a transportcrate, move the machine to the installation location with a forklift or stacker truck before detaching it from the floor of the crateif possible.Figure 2.3:Removing lashing straps2-2 Remove the lashing straps (1)that secure the control cabinetand machine to the pallet.SPRINT-series machine – Version 1.002123210.fm 27.6.08/Kx
Unloading, unpacking and handling2.5 Attaching carrying handlesNOTEIf the machine is being delivered in a transport crate, the machinecarrying handles are detached for space reasons. The handles formpart of the delivery scope.02122003 Slacken off nut (3) on machinefoot (4) and create a gap betweenthe nut and the frame.Figure 2.4:Installing carrying handles(view from below) Insert carrying handle (2) between frame (1) and nut (3) andgently ease into contact with theframe. Make nut (3) hand tight againstthe carrying handle.02122005 Attach a carrying handle to eachcorner of the frame.2.6 Casters (optional) Slacken off and remove bolt (1).Figure 2.5:Installing casters,illustration: back ofmachine, left Attach caster (2) and loosely fasten screw (4). Insert and tighten screw (3).0212201802123210.fm 27.6.08/KxSPRINT-series machine – Version 1.02-3
Unloading, unpacking and handling Push bar (1) through the openingin the side of caster (2) so that itrests underneath the head of topscrew (3).Figure 2.6:Aligning caster(section view) Apply downward pressure tobar (1) until machine foot (5) israised. Tighten screw (4).02122019Repeat this procedure on the otherside.After moving the machine Slowly slacken off screws (4).DThe mahine feet are lowered to the floor. Detach screws (4) and (5) and casters (2). Insert bolt; see Fig. 2.5 item (1).2.7 Disposing of packaging materialsNOTEDispose of the materials in compliance with national and local law.Keep the parts that make up the crate in case required for servicepurposes. The wooden packaging is made almost entirely from natural, non-toxic materials and can be disposed of accordingly. Other treatment guidelines apply in asmall number of specific countries. Advice about these can be obtained locallyfrom the relevant authorities. Packaging paper and foil can be reused and should be recycled.00400040IPPC symbol The desiccant bags contain a natural salt that can be disposed of together withdomestic refuse.004003872-4SPRINT-series machine – Version 1.002123210.fm 27.6.08/Kx
Setting up and aligning3. Setting up and aligning3.1 Setting up machineNOTEAll the fastening elements (bolts, washers, cable ties etc.) are locatedtogether with the accessories.Note the following: Place the embroidery machine only on a solid surface of sufficient load carrying capacity (e.g. desk, workbench etc.). Make sure that the machine isstanding securely.00400035 Each time it is installed, distribute the load between all the machine feet andalign the machine.3.2 Stand (optional)The stand for the machine can be adjusted to three different heights.0212200602123310.fm 27.6.08/KxSPRINT-series machine – Version 1.03-1
Setting up and aligning3.2.1 Assembling stand Attach two casters (one with and one without a brake) to each end of the stand.Figure 3.1:Attaching casters0212201502122014 Fasten two of the side struts, with the broader flange at the bottom, to one endof the stand with the screws and associated washers, making them hand tight.Figure 3.2:Assembling stand00680015006800103-2SPRINT-series machine – Version 1.002123310.fm 27.6.08/Kx
Setting up and aligning Loosely attach the other end of the stand to the pre-assembled side struts.Figure 3.3:Assembling stand00680011 Loosely attach the other two side struts in the envisaged positions on the opposite side of the stand with the screws and associated washers.Figure 3.4:Assembling stand0068001202123310.fm 27.6.08/KxSPRINT-series machine – Version 1.03-3
Setting up and aligning Insert the variable-height machine rests into the ends of the stand from above. With the rests located at the desired height, fasten the screws with washers sothat they are hand tight.Figure 3.5:Assembling stand0040037500680013 Place the stand on a firm, flat surface. Tighten all the screws. Insert the shelf between the two bottom side struts of the stand.Figure 3.6:Assembling stand00452089006800163-4SPRINT-series machine – Version 1.002123310.fm 27.6.08/Kx
Setting up and aligning3.2.2 Installing machineThe machine is to be lifted only b
Safety guidelines 02123110.fm 27.6.08/Kx SPRINT-series machine – Version 1.0 1 - 3 1.2 Prescribed use The embroidery machine is designed for industrial use. It is intended for
