Estimating Life Cycle Cost - Sitejama.jp

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The JapaneseTheJapanese AssooiationAssociationofofManagementManagement AooountingAccounting日本 管 理 会 計 学 会 誌管 理 会 計 学 20(n 年 第 13巻 第 1論・2号(合併 号)文Estimatingthe maintenanceAcalculationcase:of automobileVitoon Puripunyavanichin LifeCycle Costownershipin the U .S .and repair costSatoshiMyojoYuichiroKanazawaAbstractThe maintenanceand repair cost of dulablegoodShas traditionallybeen hidden from consumersandyeIhas been non negiigible p rt of Life Cycle Cosl (LCC )computation . PrediCtingthe maintenanceandrepaircost is diff三Gult because manyof thesedulablegoods do not have constant fanure Tates . For ��haveat藍eastaroughideaastotheirreliabi置ity. InproducIsthis studywea methodto convertautomobilereliability data 孟n the U .S .!o theirpropose and illustratemonetarymaintenanoeand repair cost . In our metho4 we firslestimate a staI重sticalmodcl from the widelyavailablereliabilitydata. Then we predictthe reliabi 玉ityfromthe nodeLFinallywe convert 重he predictedreliability10 cost figtlles. Tbe proposedstatistical model takes care of the possiblebias introducedbymissing reliabilitydata. Conversion to cost figureisdone on 1he twenty six 1996 model yearpartiallyvehicles popularinIhe U .S.during1992 1999 ,盆,[K 画yWordsLife Cycle Cost; Reliabilityof A ロtomobile ; Nonignorable Nonresponse ;Multinornial LogisticRegressionModelラ イ フ サ イ クルコスト算 出 に お け る 維 持 お よ び 修 理 費 用 の 推 定ア メ リカ で の自動車 所 有 の 例Vitoon Puripunyavanichく論 文趣 旨〉これ ま で 耐 久消 費 財 の 維 持 お よび 修 理 に か か る費 用 に 関 し て は,金 澤雄 一 郎明城 聡ラ イ フ サ イ クルコ スト計 算 に おた .一定も無視 で き な い 費 用 で あ る に もか か わ ら ず消費者 は あ ま り知 らさ れ て こ な か っの故 障つ い て そ の 維持 お よ び 修 理 費用 を 推 定 す る こ と は 困 難 で あ る .しか し な が ら例 え ば 自動 車 の よ う な 財 に つ い て は少 な く と も そ の 信 頼性 に 関 して は 大 ま か に では あ る が 情報 を得 る こ とが で きる 。そ こ で 本研 究 で は ア メ リ カ 自動 車信頼性 デ ー タ か ら維 持 ・修 理こ の 方 法 で は まず 広 く利 用 可 能 な 信頼性 デ ー タ か ら統 計 的 モ デ費 用 を算 出方 法 に つ い て 提 案 す る .ル を推定 す る .そ し て モ デ ル か ら推 定 さ れ る 自動 車 の 信 頼 性 か ら費 用 へ 変換 を行 う ,こ こ で 用 い る統計的 モ デ ル で は 部 分 的 に 欠損 して い る 信 頼 性 デ ー タ か ら起 こ り う る 偏 りの 問 題 に 対処 す る こ とを 可 能 に して い る .具 体 的 な 費 用 算 出 例 と して 1996年 モ デ ル イ ヤ ー に お い て 人 気 の あ っ た 26車 種 を取 り上 げ た ,い て頻 度 を 持 た な い 多 くの 耐 久 消 費 財 に,〈キー ワ ー ド〉ラ イ フ サ イ ク ル コ ス2003年 3 月 26 日2004年 3 月 30 日ト,自動 車 信 頼 性,無視 できな い 非応答,多項ロ ジス テ ィック回帰 モ デルSubmitted26 ,March 2003 .Accepted 30,March 2004.Universityof Tsukuba受付受理筑 波大学3一NNII-Electronic工 工 EleotronioLibraryLibraryService

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingWmpftat7 ig13tsag1・2t (al#g)1IntroductionTheL cost"purchase, Forin theproduct forconsurnersof acaseproductaConsumersthemselves have become increasinglyawarewithuse,(EPCA) ofConservation Actconsumptionalso(DOT)Forincluded aC corporateforeachexarnple,fortheaMailabledurab!e productsgasolinemotorexpenditureet ai.newEnergyanewDepartmentof Ttansportafornew car starting in modelof settingup'wasoil andothervehiclefueleconomyand'IltielEconomy Guide asBy lookingat the'aidea onpretty goodwindow-stickersthe averageestimateandis withoutdoubt the mostonto 6,358 or 17.06%'acquisitionthe averageandSurvey,does notyeaily nmentstatecestandresponsibilityto theCivilCode vehic]ehouseholdaveragebefore the ' timeof nnerhave at leastsevenchoice.totheestimatethe Lemon LawsasmoreUntil nowrepairProtectionAct) isoneyears to thinkaboutcarsuchare expectedfrom onemodeithere has been nooftheautomobile.tomanufacturersCaliforniaLemon Law - CAAlthough the ed.in their firstyear ofandcanin the U.S. Consumer Expenditureof consumer;soMceofConsumer Union.as'because it variesautomobileforexample,product theytheGuide, tLaws likethis one are protectingconsumerstyplcal consumersfotanyto the particular automobileapplyrequiringthe FUel EconomyusingIt is diMcult,however,to predictrepairregulationanper gallon(mpg)of inilespurchase from the sticker price and price quetationservices frem such organizationsto anotherstan-have been provided by the EPA.estimatesamounted(EPA) 37,260,ofConsumers tend to haveto roughlystandard,National Vehieleand FUel EmissionsThe Guide Iistsestimatesexpensesthe'(DOE)to publishthecar,to meetrequiredfederalemissionswithpurchase, automobileconsurnersstandard'year. Thesemodelcost1980).put Environmental Protection Agencycomplianceofbut theto discloseenergy'to the U,S. Consumer Expenditure Surveyin e purchase ofconsideringvehicleallexample,has been y"The programdaTds. The prograrri asked DepartmentOfForthe cost of acquiringonlyin 1979. Each autornakerstartingfueleconomyLaboratory tQ determine carto consumgrshomeaskingaverageto 1arge finesfor non-compliance.of measuringnotAuto Fuel Economy Program," in which"Newyear 1978,and fbrnew lighttrucksforeachthe time ofthe U.S. government, through the Energy Policy andexample,1975, has beendirectedto setwasin chargeoftheirproducts (McNeillet al. 1979, HuttononThe EPCAsubjectbd quite misleading.disposalof the durableproducts.Thisandmaintenancetranslatedinto the U,S, regulations.tionatdurablegoods, significant cost will be incurredin the use and maintenanceof thewhichincludesall the costs associatedperiod of years. Life CycleCost (LCC),withmaintenance,anddisposal,is more reasonable alternativeto evaluate such tion,equatedof cost canproducts, however, this definitionsomeofhas traditionally beenrepairthroughout the country,cost,because"themedian4NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingEstimating themalntenance-Aageofcarstheoncasein 1999 is moreroadferthe frequencyoftillustratea methedandInofdatabasesmaintainabilityto have constantthe oftenasofmodeltheof non-electronicandreliabilityConsumer Reportsasandcost ofatorepair1979, abilityfailureratesanuschoicecostconsideredthe mathernatics(MTTR),andlead tocancomputerizeddiMcult to ebtainonlyusagerepairare'leavingof autprnobiles,thetime to repairmeanit verytcost."thtough the1983), willcomponentshave non-constantcomponentswefor this is the factthatreason1999(Aprilcan :monetary'generalproduct isestimatedTheorIn this papermodel.time befbre failure(MTBF) andmeanbe,have significantthey maysuchmake!981).(Taylorto intractable mathematicsthe unwaryspecificrepair:6} years in ile most electronic- which ratesfor calculatingin Life Cycle Costin the U.S.-costownershipknowledgeof the' frequencyofandopinionsprofessionalanddepends o convertrepairthan 8 years,Consumer Reports page 97), Public cantheir websiteandef automobiletheoreticalof statisticalmethodfortracing them.Ourfivepointandisas follows:We tedtheestimatescorereliabilityfrom the thirty best-sellingpassengercarsandvehiclesperiod.Since these popular fiftyandcoveredconsumers,al] ion4weintomodelasdiscusstheweonsources.in U,S. , and pickup trucksthe best-sellinglistthroughout73.1% ofcoveredSUV,calculatedmethodsusecldescribedin sectionAppendix Aresult.B descrlbesin detai1howtheir siblingscar, minivan,foIlows.Thefigure arecostandconsistentlyfrom the rnodel,the data frotnseveralthe twenty thein 1996soldpickup truck-important to averageandisrepresentative,choiceThis paper is organizedmaintenanceof automobilebecausethey arepredictthereliabilityin their firsteight years ofandin the United States during 1992-1999weto cost figureusingvehicle-specifictwenty-six popular hoosethe reliabilityregressingmodelpublished in the Consumer Reports onscaleto buyers thinking of purchasinga newaNailablestatisticalatheexp]ains2, Inhowvehicle-specificin estimatingwe3, thesectionestimatedratiothe statistical modelresultis presented,the statistical cost.2MethodsMaintenanceandcostrepair1, Yearly clataonaveragebymodelcostandyear were in generalnotfor twehaveinsteadare;consumersfrom theConsu7ner EupenditureSurveyi2. Estimates of CtypicaV'itemizedmaintenanceandrepaircostby modelfbreightmajormechanical5NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingermpftX\ as13tsag1・2e art ofMechanical PartsevLabor Estimatingfrom thtchellcompiledislistedin thble 1;which'Table1: Subsystemand alincludinglabor and theirsystemsfor 1996-model-yearvehicles in 1999.Ford TaurusMajor SystemSubsystemA!CBlower Heater CoreCemp:e sorHondaAccordTbyota・・,Camry 461 973 551 559 1,020 594 1,567 SS6 1,437・・・[[btalReHabi]ityCooiing4Water Pump54 260 671 e31 408 383 T91 324 55S 8S2RadiatDr Hose・・・TetalReliabilityElectricalWindew25 150 148 298Motor5 182 265 447 316 240 556Wiper respondingAugst 2000 issueConsumeref3. Desigricharacteristicsof 1996-model-year vehiclesReportstheirandweresaleslisted.data from WbTzi'sAutomotiveM7arbooksin 1996 and 1997;4. The total numberof up-to-eight-year-oldof onvehiclesthe road in 1999 from Ward lsMotor Vbhiclethcts and Figures in 2000 in Figure 2;'5. The likelihoodsof problems in eachofthe l from April 1997-2002 Consumer ewill userepairnumberthesedatato constructcosttheyonarereliable.solicitedestimatesa carefu11yofvehiclesHowever esigncharacteristicsandof odel-year vehiclesestimatesbyfor1996-vehicle.penditure Survey isbasedandthein April 1993-2002 Consumer Reports. Table 2 is thecategoriesmodel-yearofinto five(threein April 2000 issuefrom April 1997-2002 Consumer Reportslcategories7, Annual (1992-2001)estimatesis alsolistedin Table 1;'which6. Annual (1996-2001)Classificationsof 1996-model-yearyehiclesbetweenefthe estimates1996-model-yearvehiclesof onsamplesandontheroadwhichis basedreliabilityby Consumer Reports.ItseemsonofThe Consumer E!v-cost.itemizedmaintenance"typical"data, and the totalare rsdata, Thesearemaybased areof unreliabrebe presumedselfselected:automobilesare6NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingEstimating the[lable 2: The annualfalIsintooneestimatescasetheofin 1999(threerepairof automobilein LifeCycle Cost ealculationinthe U.S.-cost:ownershipproblems of 1996-model-yearofnumberthe fiveofandmaintenance"Avehicleits reliabilitywhenthereaeter) categories,andReliabilitySurnmarythereing 05asarnplebias.This is aggravatedselectionby the factthat ifin some year, ConsumerReportsreportsturn to a careful descriptionof thenextto redueeapplied2(1)fbra given modellmodel-yeartoo few responsesare1(1)leadingtoin the sample,overrepresentedYeardata, andreliabilitythe statisticala miss-methodelogybiases.selectionPredicted Reliability ScoreReliability Summariesvs'There have been taforthe pastcurrentPast caverage"on ahand,otherareengineers'that predictedof103, yyeat,from much1998 Consumer Reports).(Aprilofthethe judgmentbasedknowledge of theofsamethe three enot150 of 1996-model-yearyehiclesandefthemregisteredandtheto givereliabilityfortwofirstit beeasilythewayasasaccurateinsurveyedreliability summariespredictedin April 1996 issue.in this studyreliabilityin Annualofreliability46.6 %, 45.4 %, and 44.0 %reliability scoresreadersfor al1modelsforal1modelsreliability"theyear" andmodelthe problemof tthemodels.measurementprediction, from thethesumweightedreliabilityConsumer Reportsclaim that they havebeen ablemodels,example,differentfrom thesummariestheonhowever, showedFbrforthatthe ayeragewithWith their auto1997-1999 issuesrespectively,wereare thesummariesthe overal) averagewithbetterthanto muchaverageprediction formestname"predictedreliabilityscale, comparedrelativereliability summaries.reliabilitypublishedin Consumer Reports,scoresyear by year,car by car, Consumer ReportsdescribedthatThe liabilityit wasthewetheApri]thatchose termined-enabledustocalculatereliability summaries,7NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingermpkSt\ as13tsrg1t2e (fti#e)Nonignorable Missing Value ProblemTherereliabilitytwo potential problems in Consumer RepoTts'aarefrom ownersof automebilesfew saleswithdata" entries to appear"insuMcientin their reliabilityEspeciallythe [non-ignorable"Yvariablebecauseoftheunderlyingis categorizedsampleand ,eltherterminology, athe Yofaremissingautomebilesof unreliableSee appendixhewemightvehicles,surveyifsomefrom ownersmakingtheir frustration.to ese cars,morereliabilityto pub]ic,or simplyasit takes-couldvaluesin pleproblernof the latter-innon-responseunit nonresponsewithsummaries;the informationewailableto makeout of obligationbe too limitedto reliablymightifthey had been dissatisfiedwiththeto theirsurveysrespondedthesummaries:A forhow these problemsaddressed,wereData for odelModelsStatisticalthe(1)in appendixequationfor thevariableresponseA. Wepublished in April1997-2002 Consumer Reports.Weto "reliabilityWeverdict."21996, 1997, 1998, 1999, 2000assigneddataindicatorwasobserved(3)inA, t),4werecould(1) edesignedaffect missingvariablesentriesmodels.ofin modelonemight"NA"outorWeascarsnewlyin edelsExplanatoryhorsepower,displacementin liters,indicatingmariufacturers'baseline;one dummyt segment;'coupe,ofcountry'categorypickup truck,indicatingwhethervariablein 1996 by the Big Threefor(redesignedAutomotive}fliarbookin 1996. The design dthem. Theandlarge,luxury, esmall,average-and84 (47,7%),35 (19.9%),werethe design,or the productionwasvehicLetaken from Ward'smid-prieedbetterthanthanbeing Europe3-choosing U.S. as baselineieightaThese datayearsmodelmuchofworsesummariesthern ascodeddesign liabilitysirnultaneouslyofindicatingthose of theexplanatorytheandminivanwascars'entriesfor the binomiallogisticregressionlength in inches;two dummyandbeing JapanoriginWefarlower or higher than whatratewere:(1)in ing(35.8%)varjableDue to the qualityof the parts,thesuffer63responGemodels5 to 1 toscores3 to 1 to them. Therescores2001 respeetively.andfor 1996reliability summariesassigned3 point-scale-betterthana48 (27.3%),53 ivein 1997 to 1999 issues, InApril 2000 issueand thereafter,reliabilityaNerageonmu]tinemialsales volumesummary,andusedandreliabi]ity summarythe sales figurearidof eachreliabilitymodelscoreas{3).8NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingEstimatingtheinLifeCyc]eCost calculationin the U.S.-and repair costof automobileownershipmaintenance-Acase:Converting the Predicted ReliabilitySummaries into MaintenanceRepairandCost Figure[I]bestimatethe maintenanceSuroey,we proceedfollows.InasforalI1996-modei-yearyeam vehicleofrepairand1996-model-yearfrom 1996 to 2003; In step 4, werepairthe particularThedependsonmethodmodel-yearthe n step 2atrailabilityforeachthey ageasvehiclesTheir 1996-2001dataengineeringonto that fortheC average""average"oldervehiclerbecomethe dofandthe thirtypassengerwerevarywithmoreproblem-prQne2 wouldby the Big ThreedependedmethodTheycosts.only onhowalsowereoftenStep 3 in step 3requiresfrom thtchetlcompiledthat vehicle broke down overbecause the itemizedmaintenanceper problem to fixthan thoselessexpensive,wereofpartiallylistedin thble 1,werebut lessexpensivebewould2003 estimatesFbr instance,we foundthat in generalvehiclesvehicies.Japanesebecausetheir yandin Table 2. Theas shownwereof1994-model-yearvehicles in April2002 Consumer1995- andofrepair cost of a vehiclecoststhe numberofin 1999(threemaintenancethe eight year period,steps 1 andrepairestimatesfrom Consumer Reports. Their 2002 andwerevehiclcrspecificIfthe maintenancemadecalculate a series of ratiosrelat;ivein steps 1-3 toof annualA4kchanicalParts evLaborEstimatingGuideandand3, wetheandthe fiveofReports. Thus the 1996-2003 estimatesThreevehicleper problemcostrepaira 1996-modelofproblemsnumber2003; In steptoandthe twenty lighttrucks.cars andandmaintenanceempectedforthe vehicle from 1996 to 2003. Steps 2-4 arecostthose in Consumer ETpenditureper problem forthe particularvehiclethey-bothasthecalculateyear from 1996eachin linewitharethe ayerageobtain2, westepthatcosts1, weIncostvehicle5repairstepvehicles.to encounterwasmaintenanceandSo thewithoutmaintenancetheBigby the Europeansmadeandbymadecostsrepairforvehicles3, We describesteps 1 to 3 in detailbelow.stepStep 1996-2003 total maintenanceandrepair1996-2003 for 1996-rnodel-yearvehiclesrepairper problemcostHowever, whatSurvey wasnumberofweefresultingsumperdiversemodelsby thevehiclecostnumbercostDividingthis total cost by the totalnumberan averageforautomobilethat is,it wasFigure 1(a) is the total maintenancethis columnwithreliabilitytheobtainsto thecorrespondingofproblems inmaintenanceaverageandyears.eighthad in thecross-sectional,vehiclestheovercost,in Figure 1(a)surnandandmaintenancecalculatedoverin Consumer E!tpenditurerepairallhouseholds whichhadvaryingThecolumncostfor the vehicles up to eight year old in lg99. Dividingages.repairof up-to-eight-year-oldfigureby 1,93annuallyandvehiclespersumvehiclesconsumerthe calendarcorrespondingontheunitreadin 1999in 1999roughlyandyeam 1999 inmultiplyingobtainsthe 664 per9NII-Electronic Library Service

The JapaneseAssociationTheJapanese AssociationofofManagementManagement AccountingAccountingasmpA.,Rtgeas13tsasl・2e (atwe)Figure 1: Substitutingthe total maintenanceandrepairforthe up-to-eight-year-oldcostsvehicles onthein 1999 to those for1996-mode

The Japanese Association of Management Accounting NII-Electronic Library Service The JapaneseAssociation of Management Accounting Estimating the malntenance and:repair cost in Life Cycle Cost calculation-A case ef automobile ownership in the U.S.- age of cars on the road in 1999 is more than 8 years, compared with 6} years