HMI Solutions - R. STAHL

Transcription

HMI SolutionsSystem Solutions for all Areas

HMI Solutions Expert System Solutions2

For more than two decades, R. STAHL HMI Systems—member of R. STAHL Technology Group—has been specializing on the development and production of operating and monitoring systems.Since our foundation, we are the only company worldwide that offers a full and innovative spectrum of Human Machine Interfaces (HMIs) for operating and process control in hazardous areas.We primarily see ourselves as providers of integrated system solutions. Thanks to the sophisticated know-how, R.STAHL Technology Group is able to expertly customize and integrate the optimal HMI system solution in your plant.Our HMI product range extends from a 4.5” operator interface for operation at machine level,through to a 24” widescreen display in brilliant, full HD image quality for state-of-the-art processcontrol systems.Our operating devices can be used worldwide. They meet the highest international safety standards and certifications required for applications in harsh environments: from marine offshoreenvironments with temperatures ranging from -30 C up to 70 C (special solutions to up to-50 C), to chemically aggressive or sterile cleanroom environments.ContentsPageHMI System Overview4-5EXICOM Network6-7Remote HMI - Display 19” / 22“ / 24”8 - 11Remote HMI - Display 15” / 19”12 - 15Open HMI / Panel PC - Display 10.4” / 15” / 19”16 - 19Operator Interface EAGLE - Display 10.4” / 15”20 - 24Operator Interface FALCON - Text / Graphics Displays24 - 27Service303

HMI SolutionsRemote HMIPC installed in the safe area—remote operator terminal installed on-site—this is the principle of the Remote HMI terminals most often used in the process industry worldwide. Withmore than 25 years of experience and knowledge in explosionprotection, and with our unique product range, we can offercustomer-specific terminal solutions. Intelligent transmissionunits with KVM Classic / KVM over IP, and Thin Client technology ensure perfect and reliable data transmission in yourplant. The Remote HMI series can be connected to VGA / PS2 /DVI and USB, and offers state-of-the-art display technology toup to 24” Full HD widescreen size. In this way, our RemoteHMIs today already meet the future requirements of the leading process control system manufactures in widescreen displays for on-site operation in hazardous areas.Our latest digital data transmission system allows a variety ofcombinations, such as simultaneous communication betweenmultiple Remote HMIs and multiple PCs, for example for applications of PLS and MES, as well as access from several HMIsto one PC.4Open HMIOpen for all software applications—this is the principle of ourPanel PCs with integrated, multilingual Windows Embedded orWindows Professional operating system. They start quickly andreliably without any download from external drives—a vitalaspect in particular for the petrochemical industry. Extensivelytested Intel Atom processors ensure high-speed, reliable,and continuous performance.The use of high-quality, “industrial grade” components and aspecific front cooling system allow a continuous operation atextreme conditions, with temperatures ranging from -30 C upto 50 C. Moreover, all EXICOM Panel PCs come with touchscreen.NEW—all 15” displays can be equipped with the latest polarizing filter system. This new system allows an unparalleledreadability in direct sunlight, for example outdoors or on oilrigs—a unique feature among explosion protected displays.Special FeaturesSpecial Features Display size 38 cm (15”) - 61 cm (24”) (Full HD) KVM Classic / KVM USB / KVM over IP Brilliant image quality up to Full HD widescreen High safety standard with data transmission controlsoftware Open for all software applications With latest high-speed Intel Atom processors NEW: State-of-the-art polarizing filters providereadability in direct sunlight

Operator Interface EAGLEOperator Interface FALCONThe Operator Interface EAGLE has been developed for both,standard full graphic process visualizations, and more complexPLC connections. The 10” - 15” displays are equipped with avariety of functions for customized applications, and can beconnected to current Ethernet interfaces, for example Profinet,Ethernet IP and Modbus TCP, as well as to Modbus and MPI,and other serial interfaces. All EAGLEs have a pre-configuredoperating system for immediate operation; a driver installationetc. is not necessary—ideal for applications in the process,packaging or tank farm / marine automation.The FALCON HMIs can be used for access control tank farms,operations at machine-level, and simple automation tasks. Theapprox. 5” LCD monochrome displays operate reliably at temperatures ranging between -20 C up to 70 C. Equipped withtransflective LED backlight displays for good readability, theFALCON HMIs are ideal for all standard operating tasks.Our professional SPSPlusWIN software provides easy and costsaving engineering.The combination of intelligent hardware and software makesour EAGLEs the world’s most popular HMIs in this category;they can be used in a temperature range of -30 C up to 55 C.All versions of the FALCON series feature a number of customizable function keys, soft keys and alphanumeric keys, thusallowing greater flexibility in individual applications. Card reader modules for operator control can easily be integrated intothe enclosures.All FALCONs come with a pre-configured operating system andthe SPSPlusWIN Lite engineering software for immediate operation and cost-saving engineering.Special FeaturesSpecial Features Ready-to-use with operating system andengineering software Highly optimized functionalities Can be used worldwide, and in extremetemperature conditions, from -30 C up to 55 C Perfect for standard operating and control tasksin hazardous areas Wide temperature range (-20 C up to 70 C) Transflective displays suitable for daylightoperation5

HMI Solutions Network OverviewProcess AutomationNetworksMMES / ERP / QMF AutomationTankk FarmMachinechineAutomationomationomZone 1 / 216Zone 2 / 22Division 2Non-Ex

Remote HMITwo different series and a variety of transmission technologies offer the fullspectrum of remote system possibilities: classic point-to-point KVM solutions,network-based KVM over IP, and Thin Client technologies. They can be used asa bridge between networks and different process automation systems.Open HMI / Panel PCThe Panel PC series is equipped with fast Intel Atom processors, andready for use in Ethernet networks. With integrated card readers, they can bevery efficiently used in tank farm automation. And with integrated automationsoftware, they are used as standard in machine automation.Operator Interfaces EAGLEEAGLE HMIs run on their own integrated operating system. They are immediately ready for use in the network architecture, and the comfortable SPSPlusWIN software allows easy engineering. With the variety of interfaces, and IPconnectivity, the EAGLE is an easy-to-use instrument for machine and tankfarm automation systems.Operator Interfaces FALCONThe FALCON HMIs ensure easy machine operation and monitoring. They canseamlessly be integrated in any kind of automation systems. FALCONs caneasily be combined with reader systems, such as barcode and RFID, and aretherefore ideally suitable for tank farm automation.7

Remote HMI Operator Terminals 15”- 19”ET-536 /-556 MT-536 /-556PC installed in the safe area, HMI installed on-site in the hazardous area—this is the most common principle applied in theprocess industry. The process control system installed on theserver is available on-site. The multifunctional system offers avariety of data transmission options: classic point-to-point connection over KVM box (KVM Classic IP), and with or withoutKVM box within the network architecture (Thin Client or KVMover IP). Advanced digital data transmission ensures optimalimage quality and a variety of configurations.To save software licensing costs for example, up to 4 remoteHMIs can be connected to one KVM box via Ethernet switch,and simultaneously can communicate with multiple PCs—suitable for example for production process control and simultaneous condition monitoring. Multi-monitoring with on-siteterminals is as easy to realize as Thin Client server environments with virtual workstations.Data transmission is realized physically via copper cable, fiberoptic or WLAN.Special Features KVM box incl. KVM Classic IP, KVM over IP, andThin Client Multiple remote HMIs may simultaneouslyaccess multiple PCs Integrated process control software for permanent data flow controlSpecificationsINSTALLATION INZONE 0IPZONE 1ZONE 2ZONE 21ZONE 22NON-EX TEMPERATURE RANGE-20 C UP TO 50 C-30 C UP TO 50 C8(WITH HEATING)IP66The integrated software ensures maximum data transmissionand permanent data flow control; any faults will immediatelybe identified and visualized.As standard, all displays (15” / 19”) are equipped with touchscreen, soft keyboard and additional function keys for individual assignment.The ET-5 / MT-5 series, its features and intelligent KVM box,not only meets, but significantly exceeds today’s requirementsof remote PC terminals.

General Applications: Process Industry / Chemical Industry / Machine AutomationFunctional PrinciplesClassic KVM transmission, and options for Thin Client / KVM over IP.SAFE AREAZONE 1 / 2 / 21 / 22KVM Classic IPEXVGA / DVITRANSMISSION UNITKEYBOARD PS2 / USBPCMOUSE PS2 / USBEthernetThin ClientVGA / DVITRANSMISSION UNITEXKEYBOARD PS2 / USBPCMOUSE PS2 / USBRDPSWITCHCAT5 100m / Fiber optic 2kmEthernetPCReal VNCPC9

Remote HMI Operator Terminals 15”- 19”Technical DataDISPLAYOPERATIONSIZERESOLUTION /ASPECT RATIOBACKLIGHTBRIGHTNESS CESET-53638 cm(15")1024 x 768(4:3)CFL600 cd/m²HighBrightnessStandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op is8 integratedfunction allJoystickET-55648 cm(19")1280 x 1024(5:4)CFL350 cd/m²StandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op is8 integratedfunction allJoystickMT-53638 cm(15")1024 x 768(4:3)CFL600 cd/m²HighBrightnessStandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op is8 integratedfunction allJoystickMT-55648 cm(19")1280 x 1024(5:4)CFL350 cd/m²StandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op is8 integratedfunction allJoystickZONE 1 / 21 / 2 / 22ZONE 2 / 22 / NON-EX10

Housing & MountingKVM BOXDATATRASMISSIONPOWERSUPPLYCERTIFICATIONS2x PS22x USBDVIUSBEthernetCAT5 / LWL24 VATEXGOST-RDNVINMETROUL2x PS22x USBDVIUSBEthernetCAT5 / LWLINTERFACES24 VATEXGOST-RDNVINMETROULStandard HousingCustomized HousingCustomized HousingFloor / Wall MountingSuspended Wall Mounting Wall MountingAccessories & Options2x PS22x USBDVIUSBEthernetCAT5 / LWL24 VATEXGOST-RDNVINMETROUL2x PS22x USBDVIUSBEthernetCAT5 / LWL24 VATEXGOST-RDNVINMETROUL Barcode Scanner (handheld scanner Ex I / wireless scanner Ex e) Intrinsically safe swipe reader (Wiegand scanner with WCRiinterface) Intrinsically safe RFID reader (Ex i Mifare reader) Intrinsically safe USB stickWebwww.exicom.dewww.stahl-hmi.deWebcode: ET-536A, MT-536A11

Remote HMI Operator Terminals 19“ / 22“ / 24“T-Ex / T-IndThe T-series has been developed to meet advanced requirements of process control system manufacturers for widescreenterminals in hazardous areas.A special feature of the T-series is the unparalleled imagequality: High-quality, energy-saving LED technology is combined with display sizes of up to 24”, resolutions up to Full HD(1920 x 1080), and aspect ratios of 5:4 / 16:9 and 16:10.The T-series meets the most recent, and highest ecologicalstandards, with energy savings of up to 50% compared toconventional CFL displays, and it is cadmium-, lead, and mercury-free.Several functional principles are available:KVM-USB—a point-to-point connection, also digital, accordingto the latest Windows standard.KVM Classic—a point-to-point connection, also digital, butwith conventional DVI and USB connections to the PC. Old andcurrent systems can operate with on-site stations of 19” up to24”, and resolutions of 1280 x 1024 up to 1920 x 1080 (FullHD).Special Features Widescreen terminals with resolutions of up toFull HD (1920 x 1080) Brilliant image quality with LED backlights Available as KVM Classic / KVM USB / KVM overIP, or Thin Client Highly eco-friendly, cadmium-, lead-, andmercury-freeSpecificationsINSTALLATION INZONE 0IPZONE 1ZONE 2ZONE 21ZONE 22NON-EX TEMPERATURE RANGE-20 C-30 C12UP TO 50 CUP TO 50 C (WITH HEATING)IP66Thin Client / KVM over IP—in future, advanced Thin Clientapplications will replace standard KVM box connections. Theremote HMI can not only be connected to the KVM box, butalso used as Thin Client. If multiple remote terminals are required, and in order to save licensing costs, up to 4 remoteterminals can be connected via Ethernet switch to the KVM boxdisplaying the same image simultaneously on all workstations.The T-Terminals have been developed and designed for advanced, energy-saving on-site operation in the process industry, and are suitable for application in hazardous and safeareas, such as solvent-containing environments, food processing or sterile cleanroom environments.

General Applications: Process Industry / Pharmaceutical Industry / Chemical IndustryFunctional PrinciplesThe T-series offers the full spectrum of remote transmission options: conventional KVM data transmission via VGA / PS2, USB andDVI transmission, and Thin Client terminal with KVM over IP.SAFE AREAZONE 1 / 2 / 21 / 22KVM USBEXUSBTRANSMISSION UNITCAT7 150m / Fiber optic 10kmPCKVM ClassicEXVGADVITRANSMISSION UNITKEYBOARD PS2 / USBPCCAT7 150m / Fiber optic 10kmMOUSE PS2 / USBThin ClientVGADVITRANSMISSION UNITEXKEYBOARD PS2 / USBPCMOUSE PS2 / USBRDPPCSWITCHCAT5 100m / Fiber optic 2kmEthernetReal VNCPC13

Remote HMI Operator Terminals 19”- 24”Technical DataDISPLAYOPERATIONSIZERESOLUTION /ASPECT RATIOBACKLIGHTBRIGHTNESS /CONTRASTTOUCHSCREENINTERFACESKEYBOARDT-Ex 19”48 cm(19")1280 x 1024(5:4)CFLBacklight350 cd/m²1000 : 1optionalserialEx efoil keyboardT-Ex 22”56 cm(22")1680 x 1050(16:10)LEDBacklight350 LED cd/m²1000 : 1optionalserialEx efoil keyboardT-Ex 24”61 cm(24")1920 x 1280(16:9)LEDBacklight350 LED cd/m²1000 : 1optionalserialEx efoil keyboardT-Ind 19”48 cm(19")1280 x 1024(5:4)CFLBacklight350 cd/m²1000 : 1optionalserialCameraAudiofoil keyboardT-Ind 22”56 cm(22")1680 x 1050(16:10)LEDBacklight350 LED cd/m²1000 : 1optionalserialCameraAudiofoil keyboardT-Ind 24”61 cm(24")1920 x 1280(16:9)LEDBacklight350 LED cd/m²1000 : 1optionalserialCameraAudiofoil keyboardZONE 1 / 2 / 21 / 22NON-EX14

Housing & MountingKVM BOXCERTIFICATIONSPOINTING GADVIUSBPS2ATEXIECExStandard HousingCustomized HousingCustomized HousingFloor / Wall MountingSuspended Wall Mounting Wall MountingAccessories & ATEXIECEx Barcode Scanner (handheld scanner Ex i / wireless scanner Ex e)via external interface/supply box Intrinsically safe RFID reader (Ex i Mifare reader) via externalinterface/supply boxWebwww.exicom.dewww.stahl-hmi.deWebcode: T-ExA, EXIECEx15

Open HMI Panel PC 10“ / 15“ / 19“ET- / MT- 406 / 416 / 436 / 456Open HMI Panel PCs—open for all applications.The Panel PCs are equipped with open operating systems, andensure the application of a variety of automation software,such as Siemens WinCC Flexible , Rockwell Factory TalkView , or Schneider Vijeo Citect —pre-installed by request.An engineering- and cost-saving solution is offered by pre-installed operating systems: Windows Embedded Standard, orWindows XP Professional.The Panel PCs are powered by Intel Atom processors andsuitable for complex on-site applications. An outstanding feature is the backup and recovery system that allows to save andto transfer complete images to other open HMIs without anyspecial IT knowledge.Our Panel PCs are engineered for long-term operation, withoutany mechanical wearing parts. High-quality, “industrial grade”components, and a special front cooling system ensure longterm operation at extreme temperatures between -30 C up to 50 C. For an easy operation, all Panel PCs are equipped withtouchscreens. And for reliable data storage, only solid state CFcards, or extremely rugged hard drives are used.NEW: Highest degree of sunlight readabilitySpecial Features Ready-to-use, pre-installed Windows operatingsystem Backup / recovery system without any specificIT knowledge Touchscreen and soft keyboard as standardpolarizationfilter packagedirect sunlightSpecificationsdisplay lightINSTALLATION INZONE 0ZONE 1 IPZONE 2 ZONE 21 ZONE 22 NON-EX TEMPERATURE RANGE-20 C UP TO 50 C-40 C UP TO 50 C (WITH HEATING, PROTECTION GLASS PANEL)16IP66displayglass panel

General Applications: Petrochemical Industry / Chemical Industry / Machine AutomationFunctional PrinciplesOpen HMI Panel PCs communicate to PLCs via Profibus, MPI or serial RS 232 / 422 / 485 interfaces, and via Ethernet; by means ofconverters via bus systems.SAFE AREAZONE 1 / 2 / 21 / 22Engineering / PCEx i Barcode ScannerProfibusEx i Mifare ReaderUSB Stick (backup)SerialSPSSiemensRockwellSchneiderWindows EmbeddedMPIWindows XPMPI BOXProcesss Automation / Logistics / Oil RigsPCEXPCSWITCHPCPC17

Open HMI Panel PC 10“ / 15“ / 19“Technical DataDISPLAYOPERATIONSIZERESOLUTION /ASPECT RATIOBACKLIGHTBRIGHTNESS /CONTRASTTOUCHSCREENINTERFACESKEYBOARDET-40626 cm(10")800 x 600(4:3)CFL350 cd/m²StandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op isoptionalexternalKeyboardET-41626 cm(10")800 x 600(4:3)CFL350 cd/m²StandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op isoptionalexternalKeyboardET-43638 cm(15")1024 x 768(4:3)CFL600 cd/m²High BrightnessStandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op isoptionalexternalKeyboardET-45648 cm(19")1280 x 1024(5:4)CFL350 cd/m²StandardRS-232 Ex eRS-422 Ex eRS-485 Ex e10/100Base-TX Ex e100BaseFX Ex op isoptionalexternalKeyboardMT-40626 cm(10")800 x 600(4:3)CFL350 cd/m²StandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op isoptionalexternalKeyboardMT-41626 cm(10")800 x 600(4:3)CFL350 cd/m²StandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op isoptionalexternalKeyboardMT-43638 cm(15")1024 x 768(4:3)CFL600 cd/m²High BrightnessStandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op isoptionalexternalKeyboardMT-45648 cm(19")1280 x 1024(5:4)CFL350 cd/m²StandardRS-232 Ex nARS-422 Ex nARS-485 Ex nA10/100Base-TX Ex nA100BaseFX Ex op isoptionalexternalKeyboardZONE 1 / 2 / 21 / 22ZONE 2 / 22 / NON-EX18

Housing & MountingPOWER oystick24 V DC12optionalexternalTrackballJoystick24 V Joystick24 V oystick24 V llJoystick24 V 24 V DCATEXGOST-RDNVoptionalexternalTrackballJoystick24 V DCoptionalexternalTrackballJoystick24 V DC8Standard HousingCustomized HousingCustomized HousingFloor / Wall MountingSuspended Wall Mounting Wall MountingAccessories & Options Barcode Scanner (handheld scanner Ex i / wireless scanner Ex e)Intrin

PC installed in the safe area—remote operator terminal in-stalled on-site—this is the principle of the Remote HMI termi - nals most often used in the process industry worldwide. With more than 25 years of experience and knowledge in explosion protection, and with our unique product