Sample Construction Management Program - FAA

Transcription

Use and Limitation: The Sponsor may use this document as a guide in preparing a constructionmanagement program for their specific project. Sponsors and Consultants are cautioned that theprovision of this suggested sample construction management program by the FAA is not animplied or explicit guarantee of grant obligation compliance. The Sponsor is solely responsible forthe preparation and submittal of compliant construction management program in accordance withthe grant condition outlined in their grant agreement.Construction Management Program[Date][Location][Project Name][AIP Project Number]Prepared For[]Prepared By[]

PROJECT INFORMATIONThis Construction Management Program (CMP) details the measures and proceduresrequired to assure compliance with the quality assurance and acceptance provisions ofthe paving construction contract for AIP Project No. [ - - - ] at the [airportname], [city, State]. The work to be accomplished in this project consists of:[List major project work items]PROJECT SPONSOR:[Name & contact information for sponsor]CONTRACTADMINISTRATION:[Name of firm Responsible for Const.Observation & QA testing][NAME], Project Manager(# years Earthwork experience)(# years Base/Subbase experience)(# years experience PavementConstruction)[NAME], Assistant Project Manager(# years Earthwork experience)(# years Base/Subbase experience)(# years experience PavementConstruction)[NAME], Construction Observer(# years Construction Observation)ACCEPTANCE TESTINGFOR GRADING, SUBGRADE& BASE[NAME], Construction Observer(# years Const. Observation)[Name of QA firm]– Field tests[Name & contact info for QA lab] – Lab testsACCEPTANCE TESTINGFOR PAVEMENT[Name & contact info for QA lab] – Lab testsCONTRACTOR:[Name of Contractor, contact informationand name of superintendent]CONTRACTOR QUALITYCONTROL MANAGER[Name of Contractor Quality ControlManager]CONTRACTOR’S QUALITYCONTROL TESTING LAB[Name & contact info for QC lab] – Lab tests2

RESPONSIBILITIESProject Manager/Engineer[Name of Project Manager / Engineer], on behalf of [Name of CM Firm] representsthe sponsor as the person with overall responsibility for contract administration of thisproject. [Name of Project Manager / Engineer] has the authority to take the necessaryactions to monitor the compliance with the contract documents. [Name(s) of AssistantProject Managers], shall assist [Name of Project Manager / Engineer] with thecontract administration of this project, as Assistant Project Managers.Construction ObserverThe responsibilities of [Name of Construction Observer], Construction Observer, shallinclude monitoring all aspects of the job, sampling materials for acceptance, conductingtests on embankment and excavation areas, reviewing and analyzing all test results,assuring that work is within specification limits, advising the Contractor’s Superintendentand Project Engineer of nonconformance and possible corrective actions, andmeasuring quantities for payment.Quality Acceptance Laboratory[As appropriate clarify which firm is responsible for what QA duties], testing labduties shall include sampling materials for acceptance and conducting tests on:[embankment, excavation, subbase, base, HMA, PCC]. (If responsibilities fortesting of materials split between different organizations list which firm isresponsible for which QA tests.)[QA Lab name] personnel assigned to construction testing have received certifiedtraining from the [Name of appropriate certifications] (e.g. Troxler NuclearEquipment Seminar and the American Concrete Institute (ACI)).All QA testing shall be performed by an (ASTM C1077 and D3666) accredited laboratoryand a copy of the current accreditation shall be supplied to the Engineer and Owner, forapproval, prior to submitting test results.Laboratory accreditations for [Name of QA firms] and resumes of personnel areattached in Appendix A.3

QUALITY ASSURANCE INSPECTION PROCEDURES1. Quality Assurance Tests: A list of tests required by the contract specificationscan be found in the attached Appendix B. The list includes the referencedspecification section, responsible party and testing requirements. All parties willbe informed of their responsibilities. This information will be reviewed at thepreconstruction conference and monitored throughout the project.2. Submittals: The Engineer shall maintain a file containing certifications andsubmittals required by contract as provided by the contractor, as well asapprovals from the Engineer.3. The Project Manager or Assistant Project Manager will be on site at thebeginning of the placement of the: [subbase, base course, asphalt basecourse, asphalt surface course, and concrete pavement placement] for the[runway, taxiway and apron] initial installation of [runway lights, taxiwaylights, PAPI’s, work in electrical vault] and prior to and during initial installationof [runway / taxiway] markings.4. [Names of firm(s) responsible for QA test reports] will provide acceptancetest reports to the [Owner / Engineer] as soon as the results are available,electronically. Typed copies shall be made available within [one] working day[delivered via electronic mail].5. Material Test Reports: Material test results shall be verbally made available tothe [Owner / Engineer] within [one hour] after the test report is completed andtyped copies shall be made available within one working day [delivered viaelectronic mail].6. Test Reports Which Require Corrective Actions: Should test results orobservations indicate noncompliance with the project contract, plans, orspecifications the following communication and follow-up action will beimplemented, as applicable: Verbal notification to the sponsor, Construction Superintendent, work areaforeman and/or plant operator. Calibration check on equipment used to determine the noncompliance item, ifapplicable. Confirmation of noncompliance through retesting and/or follow-upobservations. If a solution to the nonconformance issue is not reached in a reasonable timeframe, additional qualified contractor personnel will be contacted to assist inidentifying and correcting the problem. If a severe nonconformance problem is detected and a reasonable solutioncannot be implemented in a reasonable time frame, the ConstructionSuperintendent will consult with the Project Engineer and the work will besuspended. The work will not begin again until the Construction Superintendent andProject Engineer concur that a solution to the problem has been found andsuccessfully implemented.4

On restarting the work, the nonconforming testing element or observation willbe monitored at an appropriate higher frequency for a reasonable amount oftime, e.g. double the testing frequency listed. After the area in noncompliance has been repaired, acceptance retesting willresume. The test reports will include failed test number for tracking.7. Daily Reports: The project manager or his representative will maintain a dailydiary summarizing pertinent construction items. Items recorded shall include (asa minimum):a) Dateb) Weather Conditionsc) Brief Summary of Work Performedd) Number of workers on sitee) Type and Amount of Major Equipment being utilizedf)Running total of working/calendar days used on projectg) Significant Directives/Communication with contractor (e.g. regardingconstruction procedures or material quality)h) Summary of QA tests performed that dayi)Arrival / Departure Time On Site Inspection Staff8. Weekly Reports: A summary of weekly construction status shall be preparedweekly (on FAA form 5370-1 or other approved form) and submitted to [owner /FAA] every [list day, e.g. Friday]. Report shall include summary of workcompleted that week, summary of QA test results, discussion of any controversialissues that came up, work anticipated next reporting period.9. Submittal Schedule: The attached Appendix C lists required submittals,referencing the pay item, description, and specification section for the submittal.All required submittals will be reviewed and approved by the Engineer prior toplacement of the material.10. [Name of firm doing surveys] will provide survey staking for horizontal andvertical control. The contractor’s survey staking will be reviewed by the residentobserver and approved prior to placement of materials.11. The finish grade of [Runways / Taxiways / Aprons] will be verified by the[contractors / owners] licensed surveyor. The documentation shall be providedto the owner prior to the final acceptance of the subject pavement.12. The resident observer and acceptance testing lab personnel shall maintain allacceptance test reports and provide copies to the owner/engineer as soon asresults are available.13. [Name of firm responsible for final construction report] will prepare a finalproject construction material testing and acceptance report that includes asummary of: all acceptance tests results, quantity of materials, and all weeklyreports. (Actual test reports will be available upon request).5

APPENDIX AResumes and Lab Certifications[Include resumes or summary of experience that clearly shows the pavementconstruction experience of the inspection staff. Minimum recommendedexperience levels for various project personnel are listed below.][Name of Project Manager] Project ManagerEDUCATION:(year) (Degree) (name of school)REGISTRATIONS:Registered Engineer (List states registered in)CERTIFICATIONS:(E.G. ACI Concrete Field Testing – Grade I)(State Field Inspector Level I)(State Certified Inspector # )PAVEMENT CONSTRUCTION EXPERIENCE: (# years experience in all phases ofairport pavement construction or pavement construction as appropriate)YrsYrs.Yrs.Earthwork, Subbase & Base ConstructionConcrete PavingBituminous paving[Name of Construction Observer/Inspector]EDUCATION:(year) (Degree) (name of school)REGISTRATIONS:Registered Engineer (List states registered in)CERTIFICATIONS:(E.G. ACI Concrete Field Testing – Grade I)(State Field Inspector Level I)(State Certified Inspector # )PAVEMENT CONSTRUCTION EXPERIENCE: (# years experience in all phases ofairport pavement construction or pavement construction as appropriate)YrsYrs.Yrs.Earthwork, Subbase & Base ConstructionConcrete PavingBituminous paving6

*********************Minimum recommended qualifications for oversight staffProject Engineer/Manager:The Project Engineer/Manager shall be a Professional Engineer, licensedin the state where construction takes place (or a reciprocal state), andshall have overall responsibility for construction observation of the project.The engineer must be on the project site at the beginning of any criticaloperations and shall supervise all additional construction observationpersonnel Critical operations shall be specifically defined in theConstruction Management Program (CMP).The engineer shall have authority to make decisions regarding theproject, subject to approval of the sponsor/owner. Official projectdocuments (i.e. change orders, inspection reports, etc.) shall always besigned by the Project Engineer.Unless otherwise approved by the FAA, the Project Engineer should meetthe following minimum requirements:Earthwork - 3 years experience in earthwork construction.Base and Subbase - 3 years experience in base and subbaseconstructionConcrete or Asphalt - 5 years experience in airport or highway pavementconstruction.Construction Observer/InspectorThe engineering consulting firm may supplement the Project Engineerwith a resident observer/inspector. The use of a ResidentObserver/inspector does shall not diminish the responsibility of theProject Engineer. The Project Engineer must be present at the start of allcritical operations to assure contractor compliance. The ResidentObserver/inspector may assist the Project Engineer with constructionobservation but shall not assume the overall responsibility of the ProjectEngineer. The qualifications for construction observation/inspectionpersonnel will vary depending upon the material being placed, however aminimum of two years experience is recommended. Consult the minimumstandards for materials to determine the minimum qualifications requiredfor the resident observer/inspector.Field Testing PersonnelUnless otherwise specified, field-testing personnel shall have a minimumof one-year experience in field-testing of the material being placed orconstructed. In lieu of working experience, a certificate of completion froman acceptable training course may be accepted subject to airport/ownerapproval.Laboratory PersonnelThe supervisors of the main testing laboratory and field laboratory shallhave as a minimum; two years of prior employment with the official7

project testing laboratory or other testing laboratories with approvedaccreditation. The supervisor is ultimately responsible for the testingactivity, but need not be present for field sampling or field-testing.Testing LaboratoryThe laboratory furnishing testing services for the project shall be testedfor proficiency by a nationally recognized accreditation program i.e.AASHTO, NVLAP or A2LA certifying compliance under ASTM D1077and/or D3666 as appropriate. If a testing laboratory can show evidencethat it has applied for and paid necessary fees to an acceptablelaboratory accreditation program, such evidence may on an interim basis,satisfy this requirement. The laboratory shall only be required to haveaccreditation for tests required in the project.Testing functions occurring in the field such as density testing, materialsampling, or specimen preparation may be performed by accreditedlaboratory personnel or other qualified personnel. Field-testing personnelshall have as a minimum, one year of experience with the appropriatematerial and construction methods.SurveyingThe surveying included in this portion of the construction managementprogram is limited to that required for construction of the project. All fieldnotes and data collected during design should be made available to theProject Eng

This Construction Management Program (CMP) details the measures and procedures required to assure compliance with the quality and acceptance provisions of assurance the paving construction contract for AIP Project No. [_-_-_-_] at the _ [airport name], [city, State]. The work to be accomplished in this project consists of:File Size: 435KBPage Count: 14