TM S6161-DR-FSE-010/34931 OPERATION AND SERVICE

Transcription

TM S6161-DR-FSE-010/34931OPERATION AND SERVICE MANUALFORELECTRIC CONVECTION OVEN RANGEMODEL NUMBER 9P-RT36D-440VG (ALSO KNOWN AS RF21SM-A)LANG MANUFACTURING COMPANYA DIVISION OF STAR MANUFACTURING INTERNATIONAL10 SUNNEN DRST. LOUIS, MO 63143DISTRIBUTION STATEMENTTHIS PUBLICATION IS REQUIRED FOR OFFICIAL USE OR FOR ADMINISTRATIVE OR OPERATIONALPURPOSES. DISTRIBUTION IS LIMITED TO U.S. GOVERNMENT AGENCIES ONLY. OTHER REQUESTS FORTHIS DOCUMENT MUST BE REFERRED TO COMMANDER NAVAL SEA SYSTEMS COMMAND, SEA 09,WASHINGTON, DC 20362.2M-W1095, Rev. -May 16, 2007

S6161-DR-FSE-010/34931MARCH 2001IDENTIFYING TECHNICAL PUBLICATION SHEET1.2.IDENTIFICATION DATA: LANG MFG. CO. MODEL 9D-RT36D-440VG (ALSO KNOWN AS RF21SM-A)PURPOSE: THIS TECHNICAL PUBLICATION IS ISSUED FOR THE PURPOSE OF IDENTIFYING ANAUTHORIZED TECHNICAL MANUAL FOR NAVY USE AND FOR PROVIDING SUPPLEMENTALTECHNICAL INFORMATION.A. MANUFACTURER: LANG MFG. DIVISION OF STAR MANUFACTURING INTERNATIONALB. CONTRACT NUMBER:C. EQUIPMENT: ELECTRIC CONVECTION OVEN RANGE, MODEL NUMBER RF21SM-AD. REQUISITION NUMBER: NOT REFERENCEDE. NATIONAL STOCK NUMBER (NSN): 7310-01-104-3349F. TITLE: MAINTENANCE MANUAL FOR ELECTRIC CONVECTION OVEN RANGE MODEL NUMBERRF21SM-AG. DATE OF PUBLICATION: MARCH 2001H. PREPARING ACTIVITY: DEFENSE GENERAL SUPPLY CENTERI. APPLICABLE TMCR NUMBER: XXXX XXXXXX-XXXJ. EXTENT OF PROPOSED SUPPLEMENTAL DATA (10% MAXIMUM): 1%K. LIST OF TECHNICAL MANUAL FOR THIS EQUIPMENT PROCURED UNDER ANOTHER CONTACT:3. ADDITIONAL COPIES ARE AVAILABLE FROM:NAVAL PUBLICATION AND FORMS CENTER5801 TABOR AVEPHILADELPHIA, PA 19120-50994. COVER: THE TECHNICAL MANUAL OUTSIDE COVER SHALL CONTAIN THE FOLLOWING STATEMENTS:PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMANDTHIS PUBLICATION IS REQUIRED FOR OFFICIAL USE OR FOR ADMINISTRATIVE OR OPERATIONALPURPOSES. DISTRIBUTION IS LIMITED TO U.S. GOVERNMENT AGENCIES ONLY. OTHER REQUESTS MUSTBE REFERRED TO COMMANDER, NAVAL SEA SYSTEMS COMMAND, SEA09, WASHINGTON, DC 203622

XXXXX-XX-XXX-XXX/XXXXMARCH 2001APPROVAL AND PROCUREMENT RECORDAPPROVAL DATA FOR: LANG ELECTRIC CONVECTION OVEN RANGE MODEL NUMBER RF21SM-A.TITLE OF MANUAL: MAINTENANCE MANUAL FOR ELECTRIC CONVECTION OVEN RANGE MODELNUMBER RF21SM-AAPPROVAL AUTHORITY: NAVAL SHIP SYSTEMS ENGINEERING STATIONCONTRACT NUMBERNSN7310-01-104-3349# OF UNITSAPL/CIDREMARKS:DATE: MARCH 2001CERTIFICATION:IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBERFOR LANG RF21SM-A HAS BEEN APPROVED BY THE APPROVAL DATA SHOWNABOVE:DIRECTOR, GOV’T CONTRACTSLANG MANUFACTURING COMPANYFSCM / CAGE #: 349313

CHANGE RECORDChange no.DateTitle and/or Brief Description4Signature of Validating Officer

THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BERETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND ANDFOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THISMANUAL.DANGERPOTENTIALLY HAZARDOUS SITUATION WHICH, IF NOTAVOIDED, COULD RESULT IN DEATH.WARNINGPOTENTIALLY HAZARDOUS SITUATION WHICH, IF NOTAVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.CAUTIONPOTENTIALLY HAZARDOUS SITUATION WHICH, IF NOTAVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.NOTICEHelpful operation and installation instructions and tips arepresent.FOR YOUR SAFETYDO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORSAND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURYOR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCEINSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THISEQUIPMENT.Model #:Purchased From:Serial #:Location:Date Purchased:Date Installed:Purchase Order #:For Service, Call:5

TABLE OF CONTENTSCHAPTERPAGE1. TABLE OF CONTENTS.62. LIST OF ILLUSTRATIONS .73. READ FIRST .84. SPECIFICATION SHEET .115. EQUIPMENT DESCRIPTION .136. UNPACKING .147. INSTALLATION .158. INITIAL START-UP.169. OPERATION.1710. MAINTENANCE & CLEANING .1811. ILLUSTRATED PARTS BREAK DOWN .2312. PARTS LIST .2913. WIRING DIAGRAM.3014. WARRANTY .316

LIST OF ILLUSTRATIONSPAGEILLUSTRATION1. SPECIFICATION SHEET .112. RANGE TOP CONFIGURATION.133. LEG LAYOUT .144. ASSEMBLY .155. ILLUSTRATED PARTS BREAKDOWN .236. WIRING DIAGRAM.307

IMPORTANTCAUTIONCAUTIONCAUTIONREAD FIRSTIMPORTANTEACH UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLERSHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATEMATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, ORPALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TOTHE PLACE OF INSTALLATION.ANY STAND, COUNTER OR OTHER DEVICE ON WHICH RANGE WILL BELOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THERANGE.SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHENCUT.DANGERTHIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED.FAILURE TO GROUND THE APPLIANCE COULD RESULT INELECTROCUTION AND DEATH.WARNINGINSTALLATION OF THE UNIT MUST BE DONE BY PERSONNELQUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPERINSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGETO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALLAPPLICABLE CODES.NOTICEThe data plate is located on the serial tag, which is riveted to the front ofthe unit in the lower right hand corner. The range voltage, wattage, serialnumber, wire size, and clearance specifications are on the data plate.This information should be carefully read and understood beforeproceeding with the installation.NOTICEThe installation of any components such as a vent hood, greaseextractors, fire extinguisher systems, must conform to their applicableNational, State and locally recognized installation standards.MAKE SURE THE SIX WIRE LEADS TO SUPPLY ELECTRICITY TO THECOOK TOP ARE NOT CRIMPED BETWEEN THE OVEN AND RANGE TOP.CAUTIONWARNINGMAKE SURE THE MAIN POWER SUPPLY TO THE RANGE IS TURNED OFFAT THE SOURCE PRIOR TO CONNECTING POWER TO THE RANGE.CAUTIONBE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGESPECIFIED ON THE NAME-PLATE LOCATED ON THE FRONT OF THERANGE.NOTICEDuring the first few hours of operation you may notice a small amount ofsmoke coming off the range, or out of the oven, and a faint odor from thesmoke. This is normal for a new range and will disappear after the firstfew hours of use.ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROMCOMBUSTIBLE MATERIALS.CAUTIONCAUTIONKEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLSOCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS ORFALLS.WARNINGKEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY ORHOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.8

IMPORTANTCAUTIONNOTICEWARNINGCAUTIONWARNINGREAD FIRSTIMPORTANTMOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUSMEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TOWEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD ANDPROTECTIVE CLOTHING. CAREFULLY READ THE WARNING ANDFOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BEUSED.Service on this, or any other, LANG appliance must be performed byqualified personnel only. Consult your LANG authorized service stationdirectory or call the factory at 1-800-807-9054, or WWW.STAR-MFG.COMFor the service agent nearest you.BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THISAPPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVERECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THEUNIT FROM THE ELECTRIC POWER SUPPLY.USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BYLANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILYINJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT ANDWILL VOID ALL WARRANTIES.MAKE SURE THE RANGE HAS BEEN PROPERLY SECURED FROMPOWER BEFORE REMOVING ANY COMPONENTS.9

LANG MANUFACTURING COMPANYMANUAL FOR MODEL 9D-RT36A-440VG (ALSO KNOWN AS RF21SM-A)ELECTRIC CONVECTION OVEN RANGEISSUED DATE: JULY 2001LANG MANUFACTURING COMPANY6500 MERRILL CREEK PARKWAYEVERETT, WA 98203ELECTRIC CONVECTION OVEN RANGE PER: MIL-X-XXXXXXXXMIL SPECMIL-R-43954LANG MODEL NUMBERRF21SM-ASPECIFIC NSN7310-01-104-3349* N.S.A. FOR “NAVAL SHIPBOARD APPLICATION”. ALL COMPONENTS WILL FIT THROUGH A 26”WATERTIGHT HATCH.10

SPECIFICATION SHEET11

SPECIFICATION SHEET12

EQUIPMENT DESCRIPTIONELECTRIC RANGE EXTERIOR¾The Range dimensions are 30” (76.2cm) High (without legs), 38” (96.5cm) Deep, and 36”(91.5cm) Wide.¾The Sides, Bottom, and Rear wall are constructed stainless steel.¾The Range surface comes with a 24” griddle and two 9” in diameter French Plates.ITEMS¾¾¾¾¾1 ea. 9P-RT36A-440VG (Range Top) RF21-AM-U1 ea. 9Q-FCOFL-AT440G (Convection Oven) F-6S-M-U4 ea. Bolt down legs2 ea. Operation Manuals1 ea. Marine Handle¾ 4 ea. ¼-20x½” HXD bolt S/S.¾ 4 ea. Lock Washer, S/SRANGE TOP CONTROLSThe RT36A (also known as RF21SM-A) Series Range comes with one 24”x24” Griddle thathas a temperature range of 100 F -450 F and two French Plates that have a temperature rangeof 200 F-750 F. Each section of the grill is controlled by a 450 F thermostat and each FrenchPlate is controlled by a 6-heat switch. In addition the range comes with a convection oven thatis controlled by one thermostat that has a temperature range of 150 F-450 F. Below is a layoutof the top configuration.RT36A (RF21SM-A)One 24”x24” Griddle controlled by two 450 Fthermostats and two French Plates controlled by two 6heat switches.FRENCHPLATE24" x 24"GRIDDLEFRENCHPLATERANGE TOP CONFIGURATION13

UNPACK-INGCAUTIONCAUTIONCAUTIONEACH UNIT WEIGHS 600 LBS (THE TOP WEIGHS 410 LBS). FOR SAFEHANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OREMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH ASA FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROMTHE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.ANY STAND, COUNTER OR OTHER DEVICE ON WHICH RANGE WILL BELOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THERANGE.SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHENCUT.RECEIVING THE OVENUpon receipt, check for freight damage, both visible and concealed. Visible damageshould be noted on the freight bill at the time of delivery and signed by the carrier'sagent. Concealed loss or damage means loss or damage, which does not becomeapparent until the merchandise has been unpacked. If concealed loss or damage isdiscovered upon unpacking, make a written request for inspection by the carrier'sagent within 15 days of delivery. All packing material should be kept for inspection.Do not return damaged merchandise to Lang Manufacturing Company. File yourclaim with the carrier.LOCATIONPrior to un-crating, move the range as near its intended location as practical. Thecrating will help protect the unit from the physical damage normally associatedwith moving it through hallways and doorways.UN-CRATINGThe range will arrive in two packages, each inside a wood frame covered bycardboard box and strapped to a skid. Remove the cardboard cover, cut thestraps and remove the wood frame. The oven may now be removed from theskid.INSTALLING THE LEGSTo install the legs, place some cardboard on the floor and gently tip the ovenportion of the range onto its back. A ½-13 threaded weld nut is provided in each ofthe four corners of the oven. Thread each leg into the threaded weld nuts and liftoven back onto the legs. (See leg layout below).14

INSTALLATIONDANGERTHIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED.FAILURE TO GROUND THE APPLIANCE COULD RESULT INELECTROCUTION AND DEATH.WARNINGINSTALLATION OF THE UNIT MUST BE DONE BY PERSONNELQUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPERINSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGETO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALLAPPLICABLE CODES.NOTICEThe data plate is located on the serial tag, which is riveted to the front ofthe unit in the lower right hand corner. The range voltage, wattage, serialnumber, wire size, and clearance specifications are on the data plate.This information should be carefully read and understood beforeproceeding with the installation.NOTICEThe installation of any components such as a vent hood, greaseextractors, fire extinguisher systems, must conform to their applicableNational, State and locally recognized installation standards.ELECTRICAL CONNECTIONA 1¼” knockout is provided on the bottom left hand side of the oven below thecontrol panel for power connection.The electrical connection must be made in accordance with local codes or in theabsence of local codes with National Electrical Code latest edition (in Canadause: CSA STD. C22.1).Place spacers, (ie. 2 x 4 wood block not supplied) at the front and rear of the oventop.Place the range top on the spacers (ie. 2 x 4 wood block not supplied) that arelocated on top of the oven.The six wire leads to supply electricity to the cook top are bundled under the frontbottom of the top. Route these wires through the bushing provided in the oventop.Align the four locating pins at the bottom corners of the Range bottom with thefour holes in each corner of the oven top.Remove the spacers and lower the Range onto the oven.CAUTIONMAKE SURE THE SIX WIRE LEADS TO SUPPLY ELECTRICITY TO THECOOK TOP ARE NOT CRIMPED BETWEEN THE OVEN AND RANGE TOP.WARNINGMAKE SURE THE MAIN POWER SUPPLY TO THE RANGE IS TURNED OFFAT THE SOURCE PRIOR TO CONNECTING POWER TO THE RANGE.The range can now be connected to power.CAUTIONBE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGESPECIFIED ON THE NAMEPLATE LOCATED ON THE FRONT OF THERANGE.Use the wiring diagram provided in this manual for determining the connections ofthe cook top wires to the oven terminal block.15

INITIAL START-UPINITIAL PREHEATPrior to putting any range or oven into full time operation at normal cookingtemperatures, it must be thoroughly dried out. Moisture absorption in the closedspaces, in the insulation, and even inside the heating elements can cause futuretrouble if not properly treated.GriddlesTo “dry out” the griddle, set the thermostat to 250 F. Allow the unit to operate atleast 15 minutes at this heat level. Set the thermostat to 350 F and allow another 15minutes to elapse. Set the thermostat to 450 F and allow the unit to maintain thetemperature for a minimum of 4 hours. More time may be required if the unit has tooperate in a moist environment.If the unit is out of use for three or more days, a one-hour preheat schedule should beused, especially when exposed to high humidity and/or cool temperatures.Before any griddle plate can be put into full operation it will need to be properlyseasoned. To do this, turn the griddle to 200 F and wait for the red heat indicatorlamp to shut off. Once the indicator lamp has shut off, apply a thin coat of highgrade, non-salted vegetable oil t the griddle surface with a metal spatula or towel.Wait approximately five minutes and re-coat any dry spots. Repeat this procedure at300 F and at 400 F.French PlatesTo “dry out” the French plates, set the 6-heat switch to position three. Allow the unitto operate at least 15 minutes at this heat level. Set the 6-heat switch to position fourand allow another 15 minutes to elapse. Set the 6-heat to position six and allow theunit to maintain the temperature for a minimum of 4 hours. More time may berequired if the unit has to operate in a moist environment.If the unit is out of use for three or more days, a one-hour preheat schedule should beused, especially when exposed to high humidity and/or cool temperatures.OvensTo “dry out” the oven, set the thermostat to 250 F and turn on the power switch.Allow the unit to operate at least 15 minutes at this heat level. Set the thermostat to350 F and allow another 15 minutes to elapse. Set the thermostat to 450 F and allowthe unit to maintain the temperature for a minimum of 4 hours. More time may berequired if the unit has to operate in a moist environment.If the unit is out of use for three or more days, a one-hour preheat schedule should beused, especially when exposed to high humidity and/or cool temperatures.16

OPERATIONNOTICEDuring the first few hours of operation you may notice a small amount ofsmoke coming off the range, or out of the oven, and a faint odor from thesmoke. This is normal for a new range and will disappear after the firstfew hours of use.OVENThe convection oven roasts and bakes in shorter time and at lower temperatures with lessshrinkage than conventional commercial ovens.A blower in the Lang convection oven circulates air within the chamber to heat the entire spaceevenly and transfer heat efficiently to the product, even with stacked loading.The airflow continuously removes the thick layer of moist, cool air that otherwise wouldsurround the product. When properly loaded and operated, it maintains this airflow throughoutthe chamber to eliminate hot spots and roasts or bakes with minimum power consumption attwice the output capacity of a conventional oven.The power switch on the lower portion of the control panel energizes the fan motor andactivates the thermostatically controlled circuit for the oven heating elements. When thisswitch is in the on position, the red indicator light will illuminate.Rotating the thermostat control knob from "off" position to selected temperature causes theindicator light to illuminate and closes the contactor that feeds power to the heating elements.This light will cycle "on and off" as the thermostat calls for heat in the oven. The blower,however, operates continuously while the power switch is in the "on" position.The black control knob operates a damper in the oven vent stack. The damper is open whenknob is pulled outward.Circuit breakers behind the control panel protect the electrical components from overload.GriddleThermostats control 24” x 24” grill plate.Temperature ranges from 100 -450 F.Recommended: All heavy and light frying.Set the thermostat dial at the desired temperature and allow for a thirty-minute preheat time.The red indicator light will be on until the desired temperature is reached and then shut off.The pilot light will cycle on and off as the elements cycle on and off.French Plate6-heat switch controls one, French Plate.Temperature settings range from 1(low) to 6(high).Recommended: Light duty sauce pans and small stockpots.Not Recommended: Heavy stock pots, or heavy urns, or kettles.Set the 6-heat dial to the desired setting and allow for a thirty-minute preheat time.17

MAINTENANCE & CLEANINGCAUTIONALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROMCOMBUSTIBLE MATERIALS.CAUTIONKEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLSOCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS ORFALLS.WARNINGCAUTIONKEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY ORHOSE CONTROL CONSOLE

e. national stock number (nsn): 7310-01-104-3349 f. title: maintenance manual for electric convection oven range model number rf21sm-a . pallet jack) to remove the unit from the skid and move it to the place of installation. caution