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PARTS MANUALThis manual contains standard production ProductIdentification Numbers.Special Engineered Options not included.55D MTFull FreeliftTriple MastFor PIDs 55D-MT-001 Through PresentFOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330Manual Number:245197 R147040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195
About This ManualIntroductionThis manual shows the parts breakdown for the mast product ID numbers. Locatethe product ID number stamped plate on the middle of the left hand side of the outerupright channel. This number must be used when ordering replacement parts forthis product.PRODUCTI.D. psOrdering PartsCustomers Parts and service literature is available through authorized lift truck dealers. To placean order, contact the lift truck dealer of your choice.Lift Truck Dealers To order parts and service literature contact:LIFT-TEK/ ELECARCUSTOMER SERVICE7040 S HWY 11WESTMINSTER, S.C. 29693TELEPHONE: (888) 946-3330FAX: (864) 647-6195
ContentsCover . 1Introduction . 2Safety Decals . 3Main Lift Cylinder - 2000 PSI . 4Free Lift Cylinder - 2000 PSI . 14Outer Upright . 24Intermediate Upright . 28Inner Upright . 30Hydraulic Components . 38Hoist Chains . 42Lowering Control Valve . 44Load Backrest . 454 Roller Carriages . 466 Roller Carriages . 50Single Function . 55Double Function . 62Recommended Spare Parts List . 71Safety Decals245197 R1310/03/14Page 3
Main Lift Cylinder - 2000 PSI34512 13678121416151719182092110221123MA2550.epsPage 4
Main Lift Cylinder - 2000 PSIFor PIDS 55D-MT-001 Through 55D-MT-311LPML-5OCL(IN)LOWPRESSUREMAIN LIFTCYLINDERQTY 3OCL - Outer Channel 9100101102103104105LPML-6Item # QTYPart #Description11N/AShell Assembly21N/APlunger313129Snap Ring41-SPlunger Wiper51558522Retainer61-SPlunger Seal71-SBackup Ring81-SO-Ring91562427Fuse Piston101562425Spring111262426Spring Guide122622729Seal-S- Included in Seal Kit P/N 560352.LOWPRESSUREOCL(IN)MAIN LIFTCYLINDERQTY 4Item 111111Part IN LIFTCYLINDERQTY screwPull-In WirePistonNylon RingPiston SealWear RingCheck ValveO-RingWasherRetainer RingFitting-X- Included in Check Valve Kit P/N 563904.Page 5
Main Lift Cylinder - 2000 PSI1346578StampedCylinderAssemblyPart Number2131415191620172118221110129MA0860.epsPage 6
Main Lift Cylinder - 2000 PSIFor PIDS 55D-MT-312 Through PresentLPML-1OCL(IN)LOWPRESSUREMAIN LIFTCYLINDERQTY 3OCL - Outer Channel 9100101102103104105LPML-3Item # QTYPart #Description11N/AShell Assembly21N/APlunger31N/ASpacer41-SPlunger Wiper51562630Retainer61-SPlunger Seal71-SBackup Ring81-SO-Ring91562851Fuse Piston101562847Spring111562848Spring Guide-S- Included in Seal Kit P/N 562591.-P- Included in Piston Service Kit P/N 561245.LOWPRESSUREMAIN LIFTCYLINDERQTY 120121122123124126128129134LOWPRESSUREMAIN LIFTCYLINDERQTY 103583104583105---------------------Item # QTYPart #Description121684036Fitting1313129Snap Ring141-S-,-PPull Wire151-PPiston161-SNylon Ring171-SPiston Seal181-S-,-PWear Ring191-XCheck Valve201-XO-Ring211-XWasher221-XRetainer Ring-X- Included in Check Valve Service Kit P/N 563904.Page 7
Main Lift Cylinder - 2600 PSI3456121371214151617910181119MA3075.epsPage 8Retracted Cylinder Length8
Main Lift Cylinder - 2600 PSIFor PIDS 55D-MT-001 Through 55D-MT-311HPML-5OCL(in)HIGHPRESSUREMAIN LIFTCYLINDERQTY 6OCL - Outer Channel 9100101102103104105HPML-6ItemQTYPart #Description11N/AShell Assembly21N/APlunger313129Snap Ring41-SWiper51558522Retainer61-SRod Seal71-SBackup Ring81-SO-Ring91562427Fuse Piston101562425Fuse Spring-S- Included in Seal Kit P/N 562591.HIGHPRESSUREOCLMAIN LIFTCYLINDERQTY EMAIN LIFTCYLINDERQTY 1293581296581299581302581305581308-Part iptionSpring GuideSealCapscrewPull WirePistonNylon RingPiston SealWear RingFitting-P- Included in Piston Service Kit P/N 561245.Page 9
Main Lift Cylinder - 2600 PSI184567812123131491510161117MA0862.epsPage 10
Main Lift Cylinder - 2600 PSIFor PIDS 55D-MT-312 Through 55D-MT-4103HPML-1OCL(in)HIGHPRESSUREMAIN LIFTCYLINDERQTY 6OCL - Outer Channel 9100101102103104105HPML-2ItemQTYPart #Description11N/AShell tainer61-SU-Cup Rod Seal71-SBackup Ring81-SO-Ring91563782Fuse Piston-S- Included in Seal Kit P/N 562591.HIGHPRESSUREMAIN LIFTCYLINDERQTY 120121122123124126128129134HIGHPRESSUREMAIN LIFTCYLINDERQTY 037583038583039584635583832583993583805ItemQTYPart #Description101562847Fuse Spring111562848Spring Guide121-S-,-PPull Wire131-PPiston141-SNylon Ring151-SPiston Seal161-S-,-PWear Ring171611289Fitting1813129Snap Ring-P- Included in Piston Service Kit P/N 561244.Page 11
Main Lift Cylinder - 2600 PSI81611151210176471529MA3300.eps14 13Page 123
Main Lift Cylinder - 2600 PSIFor PIDS 55D-MT-4104 Through PresentHPML-7HIGHPRESSUREMAIN LIFT(in)CYLINDERQTY 81006564791006565801006566OCL - Outer Channel 9899100101102103104105HIGHPRESSUREMAIN LIFTCYLINDERQTY -8ItemQTYPart #DescriptionItemQTYPart #-S-,-RN/A11Backup Ring101-N-S-,-R21Cushion Sleeve111-FN/A31Fuse Piston121-S-F41Nylon 71Piston Seal161-RN/A81Retainer171-N91Retaining Ring-S- Included in Seal Kit P/N 3113129.-R- Included in Retainer Kit P/N 3107009-SUB.-F- Included in Fuse Valve Kit P/N 3110435-N- This is a non-servicable item and connot be replaced - DO NOT REMOVE.HIGHPRESSUREMAIN LIFTCYLINDERQTY scriptionRodRod SealShell AssemblySpringSpring GuideWear RingWiperWire RingPage 13
Free Lift Cylinder - 2000 PSI345678StampedCylinderAssemblyPart Number12141815916101711191220222113MA0861.epsPage 14
Free Lift Cylinder - 2000 PSIFor PIDS 55D-MT-001 Through 55D-MT-311LPFL-5OCL(IN)LOWPRESSUREFREE LIFTCYLINDERQTY 9OCL - Outer Channel 9100101102103104105LPFL-6Item # QTYPart #Description11N/AShell Assembly21N/APlunger313133Snap Ring41-SPlunger Wiper51559983Retainer61-SPlunger Seal71-SBackup Ring81-SO-Ring91-S-,-PWear Ring101560470Fuse Piston111560824Spring-S- Included in Seal Kit P/N 560350.-P- Included in Piston Kit P/N 561243.LOWPRESSUREFREE LIFTCYLINDERQTY 16117118119120121122123124126128129134Item # QTYPart P181-X191-X201-X211-X221642649-X- Included in Check Valve KitFREE LIFTCYLINDERQTY ing GuideRoll PinPull WirePistonNylon RingPiston SealCheck ValveO-RingWasherRetainer RingFittingP/N 563904.Page 15
Free Lift Cylinder - 2000 PSI23219102220181211513161819171415FLOW2473Page 166MA2333.eps
Free Lift Cylinder - 2000 PSIFor PIDS 55D-MT-312 Through PresentLPFL-2OCL(IN)LOWPRESSUREFREE LIFTCYLINDERQTY 9OCL - Outer Channel 9100101102103104105LPFL-4Item # QTYPart e Piston41264107Spring Guide51-S-,-PPull in Wire61769018Roll Pin71222629Spring81N/AShell Assembly91-SPlunger Wiper101-SPlunger Seal111-PPiston121N/ATube-S- Included in Seal Kit P/N 560350.-P- Included in Piston Kit P/N 561243.LOWPRESSUREOCL(IN)FREE LIFTCYLINDERQTY 9Item 111111Part #-X-X-X-X-S-,-P-S-S-S559983-S3133LOWPRESSUREFREE LIFTCYLINDERQTY ck ValveO-RingCirclipWasherWear RingNylon RingPiston SealO-RingRetainerBackup RingSnap Ring-X- Included in Check Valve Kit P/N 1003161.Page 17
Free Lift Cylinder - 2600 PSI21254678114151617181913932011101222Page 18MA0863.eps
Free Lift Cylinder - 2600 PSIFor PIDS 55D-MT-001 Through 55D-MT-311HPFL-3OCL(in)HIGHPRESSUREFREE LIFTCYLINDERQTY 2OCL - Outer channel 9100101102103104105HPFL-4ItemQTYPart #Description11N/AShell Assembly21N/APlunger31-XSnap Ring41-SRod Wiper51559982Retainer61-SRod Seal71-SBackup Ring81-SO-Ring91-S-,-PWear Ring101560470Fuse Piston111560824Fuse Spring-S- Included in Seal Kit P/N 560349.-P- Included in Piston Kit P/N 561242.HIGHPRESSUREFREE LIFTCYLINDERQTY 120121122123124126128129134ItemQTYPart 016426492113133221769018-X- Included in check valve kitHIGHPRESSUREFREE LIFTCYLINDERQTY 150581151581085-DescriptionSpring GuideWasherPull WirePistonBackup RingPiston SealCheck ValveO-RingFittingSnap RingRoll PinP/N 563904.Page 19
Free Lift Cylinder - 2600 PSI21254678114151617181913932011101222Page 20MA0863.eps
Free Lift Cylinder - 2600 PSIFor PIDS 55D-MT-312 Through 55D-MT-4103HPFL-1OCL(in)HIGHPRESSUREFREE LIFTCYLINDERQTY 2OCL - Outer channel 9100101102103104105HPFL-2ItemQTYPart #Description11N/AShell Assembly21N/APlunger31-XRetainer Ring41-SRod Wiper51559982Retainer61-SRod Seal71-SBackup Ring81-SO-Ring91-S-,-PWear Ring101560470Fuse Piston111564108Fuse Spring-S- Included in Seal Kit P/N 560349.-P- Included in Piston Kit P/N 561242.HIGHPRESSUREFREE LIFTCYLINDERQTY 120121122123124126128129134ItemQTYPart 16426492113133221769018-X- Included in check valve kitHIGHPRESSUREFREE LIFTCYLINDERQTY Spring GuideWasherPull WirePistonBackup RingPiston SealCheck ValveO-RingFittingSnap RingRoll PinP/N 563904.Page 21
Free Lift Page 2215174
Free Lift CylinderFor PIDS 55D-MT-4104 Through PresentHPFL-7HIGHPRESSUREHIGHPRESSUREOCL (in)FREE LIFTCYLINDERQTY 81005255791005256OCL - Outer channel LengthHIGHPRESSUREOCL (in)FREE LIFTCYLINDERQTY 1OCL (in)FREE LIFTCYLINDERQTY 2HPFL-8Item # QTY Part #DescriptionItem # QTYPart #11-SBack-Up Ring131N/A21-XCheck Valve141-S31-S-,-XCirclip15176901841564107Spring Guide161N/A513133Snap Ring17156410862-SNylon 1N/APiston211-S101-SPiston - Included in Cylinder Service Kit 3106465.-X- Included in Check Valve Kit 563904.-N- This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.DescriptionRodRod SealRoll PinShellSpringFuse PistonStand TubeWasherWear RingWiperPull-In WirePage 23
Outer Upright1155D-MT-001 Through 55D-MT-7635OLD STYLEWEAR PLUG & SHIM4NEW STYLE67WEAR PLUG & SHIM839102121MA2335.epsPage 24
Outer Upright55D-MT-001 Through tOUTER UPRIGHTQTY 1REF 1REF 1OCL(IN)OLD*OUTERUPRIGHTReplacementOUTER UPRIGHTQTY 1REF 1REF 0250813420679092683437202509OCL - Outer Channel Length* - Part numbers are for reference only. Order part numbers in next column.OUTER CPG-1REFQTYPART #11 226621453*16681881 1238137452312962678667* Quantity will vary. - See Outer-1.DESCRIPTIONOuter UprightLoad RollerLoad Roller ShimMainlift Cylinder Shim KitSnap RingChain PinREFQTYPART #7465088267866192651810220000711 1212588122200006 - One kit per mast.DESCRIPTIONCotter PinChain AnchorCotter PinJam NutWear Plug KitNutPage 25
Outer Upright55D-MT-764 Through Present115OLD STYLEWEAR PLUG & SHIM46798NEW STYLEWEAR PLUG & SHIM32131410121MA2334.epsPage 26
Outer Upright55D-MT-764 Through PresentOUTER-2OUTEROCL UPRIGHTOCL(IN)(IN)QTY 1REF 2024971078120249810882202499109OCL - Outer Channel LengthOUTER CPG-2REFQTYPART #11 226621453*16681881 1423813752312962678667746508* Quantity will vary. - See Outer-2.DESCRIPTIONOuter UprightLoad RollerLoad Roller ShimMainlift Cylinder Shim KitSnap RingChain PinCotter PinOUTERUPRIGHTQTY 1REF 2REFQTYPART #8268189220143410220000711 1212588122200006132202396142201895 - One kit per mast.OUTERUPRIGHTQTY 1REF 1260623254468DESCRIPTIONCotter PinChain AnchorJam NutWear Plug KitNutBumper (OCL above102")Clamp (OCL above102")Page 27
Intermediate Upright55D-MT-001 Through Present293OLD STYLEWEAR PLUG & SHIM4567NEW STYLEWEAR PLUG & SHIM16MA2336.epsPage 2878
Intermediate Upright55D-MT-001 Through PresentINTER-1INTERMEDIATEOCLUPRIGHT(IN)QTY 1REF 08168347182683472OCL - Outer Channel LengthINTER CPG-1REFQTYPART #11 22683820326838264168379952660051* Quantity will vary. - See Y 1REF 3687884687885DESCRIPTIONIntermediate UprightM10x1,5x16 CapscrewM10 LockwasherChain Sheave PinChain SheaveREF6789QTY*3231 124126128129131132134135153159163177182PART #631881662145683802212588INTERMEDIATEUPRIGHTQTY 1REF 2260624254469DESCRIPTIONLoad Roller ShimLoad RollerChain Sheave PinWear Plug Kit - One kit per mast.Page 29
Inner Upright55D-MT-001 Through A2557.epsINNER CPG-1REF QTYPART #11 3821946768871086508* Quantity will vary. - See Inner-1.Page 30DESCRIPTIONInner UprightFL Cylinder Band KitChain SheaveChain GuardCrossheadSnap RingM12 LockwasherM12x1,75x20 CapscrewChain PinCotter PinREF111213141516171819QTY2424*162224PART 6DESCRIPTIONChain AnchorCotter PinNutJam NutLoad Roller ShimLoad RollerInsert (High Presseure Only)Chain AnchorNut
Inner Upright55D-MT-001 Through HTQTY 1REF 1OCL(IN)REF 0069192683527200692OCL - Outer Channel 8129134OLD*INNERUPRIGHTINNERUPRIGHTQTY 1REF 1REF 200719200720200721200722200723200724-* - Part numbers are for reference only. Order part numbers in nextcolumn.Page 31
Inner Upright55D-MT-312 Through A2557.epsPage 32
Inner Upright55D-MT-312 Through 55D-MT-763INNER-2INNEROCL UPRIGHTOCL(IN)(IN)QTY 1REF 0680105OCL - Outer Channel LengthINNER CPG-2REFQTYPART #11 3821946768871086508* Quantity will vary. - See Inner-2.DESCRIPTIONInner UprightFL Cylinder Band KitChain SheaveChain GuardCrossheadSnap RingM12 LockwasherM12x1,75x20 CapscrewChain PinCotter PinINNERUPRIGHTQTY 1REF 126128129134PART 6INNERUPRIGHTQTY 1REF 722200723200724-DESCRIPTIONChain AnchorCotter PinNutJam NutLoad Roller ShimLoad RollerInsert (High Presseure Only)Chain AnchorNutPage 33
Inner Upright55D-MT-764 Through .epsPage 34
Inner Upright55D-MT-764 Through 55D-MT1094INNER-3INNEROCLUPRIGHT(IN)QTY 1REF 0680105OCL - Outer Channel LengthOCL(IN)INNER CPG-3REFQTYPART #11 0694676887* Quantity will vary. - See Inner-3.DESCRIPTIONInner UprightFL Cylinder Band KitChain SheaveSnap RingCrosshead KitSnap RingChain AnchorNutChain PinINNERUPRIGHTQTY 1REF 2424*22PART RIGHTQTY 1REF 722200723200724-DESCRIPTIONCotter PinChain AnchorCotter PinNutJam NutLoad Roller ShimLoad RollerInsert (High Presseure Only)Page 35
Inner Upright55D-MT1095 Through 559.epsPage 36
Inner Upright55D-MT1095 Through PresentINNER-5INNEROCLUPRIGHT(IN)QTY 1REF 2006801078120068110882200682109OCL - Outer Channel LengthOCL(IN)INNER CPG-4REFQTYPART #11 06946768871086508* Quantity will vary. - See Inner-5.DESCRIPTIONInner UprightFL Cylinder Band KitChain SheaveSnap RingCrosshead KitSnap RingChain AnchorNutChain PinCotter PinINNERUPRIGHTQTY 1REF 4126128129131132134135153159163177182PART 3207482INNERUPRIGHTQTY 1REF 3260625254470DESCRIPTIONChain AnchorCotter PinNutJam NutLoad Roller ShimLoad RollerInsert (High Presseure Only)M6x1,0x16 CapscrewM6 LockwasherChain GuardPage 37
Hydraulic Components716432119105These items vary from truck totruck. Contact Lift-Tek PartsDepartment for specific applications.12MA2554.epsPage 388
Hydraulic ComponentsFor 55D-MT-001 Through 55D-MT-311HYD-1FREE LIFTOCLHOSEREF #1(in)QTY 0OCL - Outer Channel 9100101102103104105FREE LIFTHOSEREF #1QTY 120121122123124126128129134FREE LIFTHOSEREF #1QTY 131200132200133-Typical Application - Specific Components will varyCOMMON PARTSHYD-2QTYPart #11SEE HYD-1226846493468382641 5260137763683831 - See LCV-1 for specific partITEMDescriptionFree Lift HoseM10 X 25 CapscrewM10 Lock WasherLowering Control Valve8 - 8
Triple Mast For PIDs 55D-MT-001 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-3330 P ARTS MANUAL. About This Manual Introduction LIFT-TEK/ ELECAR CUSTOMER SERVICE . 7 1 -S- Backup Ring 17 1 -S- Piston Seal 8 1 -S- O-Ring 18 1 -S-,-P- Wear Ring 9 1 562427 Fuse Piston 19 1 684036 Fitting 10 1 562425 Fuse Spring
