WIXLIB

Clamps to DIN 3015DIN 3015-1 Light rangeDIN 3015-2 Heavy rangeDIN 3015-3 Twin clampsClamps to DIN 3015 are a sophisticatedmodular system for fixing pipes withstatic and dynamic loads.It offers several advantages:z Damping of shocks, vibrations andnoise, as well as compensation ofpipe tolerances through the use ofelastomer insertsz High strength ensured by ribbed clampbodiesz Weld plate from a single pulled piecez Steel parts with sufficient surfaceprotectionz Secure overhead installation throughclamping effect of the plastic partsz Can be installed on C mounting rails,also available with weld strutsz Efficient plug/screw installationof the mounting rail nutsz Optional:– Elimination of rust penetration due toall-round anti-corrosion coatings– Gentle component mountingwith clamp bodies made of athermoplastic elementAssemblyAll the pipe clamps in the HY-ROS rangeoffer extremely impressive features:excellent resilience, optimal materialresistance to tensile and tear stress, andhigh abrasion resistance.Recommended distancebetween pipe supportsThe type of pipe clamp, size andmaterial are selected depending on theapplication and type of stress (thermal /mechanical).z For secure mounting, stable carrierunits, such as base plates andmounting rails, are required accordingto the load requirements.z The first clamp should be mounteddirectly after the threaded connection.This protects the connection fromvibrations.z Bends in the pipe should be clampedon both sides of the bend (pulsationdirection must be taken into account).z The prescribed material property limitsmust be observed.z In the absence of any past experience,the recommended distance betweenpipe supports must be adhered to(see right).z If valves are incorporated in thepipelines, it is recommended thatsupport is provided in front of andbehind these valves.Distance betweenpipe supports LPipe diameter D[m]min 324.07.0324.0356.0max [mm]EN 8.183.9/04.20General161

Material properties of clamps to DIN 3015MaterialDensityYield stress and/ortensile strengthShore hardnessTemperatureresistanceFire protectionISO 1183ISO 527-2ISO 868Polypropylene(PP)0.9 g/cm³26 MPa--30 to 90 CEN 45545-2-Polyamide(PA)1.13 g/cm³tr. 90 / lf. 45 MPa--40 to 120 C-Polyamide, flameretardant (PAFF)1.14 g/cm³tr. 80 / lf. 40 MPa--40 to 120 CR22, R23 /HL1, HL3, HL3Thermoplasticelastomer (TPE)0.97 g/cm³8.3 MPa73 5 Shore AOthers on request-40 to 125 C-Acrylonitrile butadieneelastomer (NBR)1.35 g/cm³25 MPa73 5 Shore AOthers on request-35 to 90 C-Bolt torque rating to DIN 3015 Part 10StandardLight rangeHeavy rangeThreadM 6M 10EN 8.183.9/04.20162PPPAAL0 to 6810121 to 212203031525354304055M 1654555120M 20680150220M 2471102002508180350500920037050010270470600156-2 to 41212-8-M 6M 8Note:Torque rating [Nm] with clamp materialM 12M 30Twin clampsNominal size58The specified bolt torque ratings relate to assembly with cover plates andhex. head bolts to ISO 4014 / 4017.

Packing details for light range DIN 3015 Part 1Light rangePairs of clamp jawsBox (pairs)PP, PAAL01000-110005002100035004Bag (pairs)Weld and cover platesBox (pieces)BoltsBag (pieces)Box (pieces)Bag V 6 / TM6100050Washer-50Build-up bolt the same as normal boltsPacking details for heavy range DIN 3015 Part 2Heavy rangePairs of clamp jawsBox (pairs)Weld and cover platesBoltsBag (pairs)Box (pieces)Bag (pieces)Box (pieces)Bag (pieces)PP, 510025250504250 (pieces)--25 (AP), 50 (DP)-100-5120 (pieces)--25-25-TM 1025050TM 1225050Washer-50Build-up nut size 1 - 425050Build-up nut size 5100-Stud size 1 - 325050Stud size 4250-Stud size 5100-Packing details for twin clamps DIN 3015 Part 3Twin clampPairs of clamp jawsBox (pairs)Weld and cover platesBag (pairs)PP, PABox (pieces)BoltsBag (pieces)Box (pieces)Bag 02520025TMV 6 / TM650TM 825EN 8.183.9/04.20Build-up bolt the same as normal boltsNote:Only available in given pack sizes163

Comparison metrical / imperial measurementsPipeoutside ØInchesNominal boreEN 8.183.9/04.20[mm]164Pipeoutside ØInchesNominal bore[mm]Pipeoutside ØInchesNominal bore[mm]6--30--80--6.41/4-321 1/4-88.93 1/2G385/16-33.7-G19.53/8-35--90--381 1/2G 1 1/896--10-G 1/812--40--101.64G 3 1/212.71/2-42-G 1 1/41084 1/4-13.7-G 3/444.51 3/4-114.34 1/2G414--48.3-G 1 1/2136--15--139.75 1/2G5165/8-50.82-1686 1/2G617.1-G 3/854--177.87-18--572 1/4-193.77 5/8G7193/460.3-G2219.18 5/8G820--63.52 1/2-244.5--21.3-G 1/265--273-G 1022--23--70--323.912 3/4G 1225--73--355.6-G 1425.41-76.13G 2 1/226.9-G 3/4406.4-G 1628--

Light rangeto DIN 3015 Part 1HRL, HRGL012345678Pipe outside 857.260.363.570.073.076.188.9101.6Model code(also order example)RangeHRL HRGL HRL 2 A 16 PP ST M BLHY-ROS clamp, light range with ribbed internal surfaceHY-ROS clamp, light range with smooth internal surfaceSize0 size 01 size 12 size 2up to size 8Model for complete clamps(pair of clamp jaws not mentioned)A with weld plate, cover plate and hex. head boltAV with extended weld plate, cover plate and hex. head boltA1 with cover plate and hex. head boltA1TM with cover plate, hex. head bolt and mounting rail nutB with weld plate, hex. socket bolt and washerBV with extended weld plate, hex. socket bolt and washerB1 with hex. socket bolt and washerB1TM with hex. socket bolt, washer and mounting rail nutC with weld plate, slotted-head bolt and washerCV with extended weld plate, slotted-head bolt and washerC1 with slotted-head bolt and washerC1TM with slotted-head bolt, washer and mounting rail nutD with build-up bolt and locking platePipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminium (sizes 0, 7, 8 on request)Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL weld plate unplated, cover plate zinc-plated, bolts zinc-platedZN weld plate zinc-plated, cover plate zinc-plated, bolts zinc-platedOthers on requestEN 8.183.9/04.20Size165

Models for light range DIN 3015 Part 1Model ASize 0–8Model AVSize 0–8Model A1Size 0–8Model A1TMSize 0–8Model BSize 0–8Model BVSize 0–8Model B1Size 0–8Model B1TMSize 0–8Model CSize 0 - 6Model CVSize 0 - 6Model C1Size 0 - 6Model C1TMSize 0 - 6Model DSize 0 - 6EN 8.183.9/04.20Note:No washers are required in the AL version for series B and C.166

Dimensions for light range DIN 3015 Part 1Size 1–8Size 0SizeDimensions [mm]a10-a2a3a4a5h1h2Hex. headHex.socketStudSlottedheadISO 4014ISO 4762DIN 938ISO 1207302844581632M6 x 30M6 x 20M6 x 20M6 x 20120363650641632M6 x 30M6 x 20M6 x 20M6 x 202264240567019.539M6 x 35M6 x 25M6 x 25M6 x 253335048647820.541M6 x 40M6 x 30M6 x 30M6 x 30440605773872448M6 x 45M6 x 35M6 x 35M6 x 355527270861003264M6 x 60M6 x 50M6 x 50M6 x 5066688861001163672M6 x 70M6 x 60M6 x 60M6 x 6079412212113615051.5103M6 x 100M6 x 85--812014814716217864128M6 x 125M6 x 110--EN 8.183.9/04.20NOTE: For sizes 7 and 8, the cover plate and weld plate are 5 mm thick.167

Individual parts for light range DIN 3015 Part 1Pair of clamp jaws, ribbed(HRL.KP.)Size 0Size 1 - 8Model code(also order example)RangeHRL HRGL HRL 3 KP 23 PPHY-ROS clamp, light range with ribbed internal surfaceHY-ROS clamp, light range with smooth internal surfaceSize(as per dimensions)Pair of clamp jaws, smooth(HRL.KP.)Size 0Size 1 - 8DesignationKP pair of clamp jawsPipe diameterMaterial of clamp jawsPP polypropylenePA polyamidePAFF polyamide, flame-retardant to EN 45545-2 R22, R23, HL3TPE thermoplastic elastomerAL aluminium (sizes 0, 7, 8 on request)Cover plate (DP)Size 0Size 1 - 8Model code(also order example)RangeHRL HRL 3 DP ST ZNHY-ROS light rangeSize(as per dimensions)DesignationDP cover plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedOthers on requestWeld plate (AP)Size 0Size 1 - 8Model code(also order example)RangeHRL HY-ROS light rangeSize(as per dimensions)Extended weld plate (APV)Size 0Size 1 - 8DesignationAP weld plateAPV extended weld plateEN 8.183.9/04.20Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)168Thread typeM metric threadPlating of steel partsBL unplatedOthers on requestHRL 2 AP ST M BL

Interconnecting weld plate (RAP)Model code(also order example)RangeHRL HRL 2a RAP ST M BLHY-ROS light rangeSize(as per dimensions)DesignationRAP interconnecting weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadPlating of steel partsBL unplatedOthers on requestSizeDimensions3 mm thickDouble weld plate (DAP)01b2a2b3a3b456Number 3525275607590Model code(also order example)RangeHRL Dimensions 08516723297370446HRL 2a DAP ST M BLHY-ROS light rangeSize(as per dimensions)DesignationDAP double weld plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Thread typeM metric threadDimensionsSize3 mm thick01b2a2b3a3b456Number 5607590Dimensions 58694104125117145176EN 8.183.9/04.20Plating of steel partsBL unplatedOthers on request169

Model code(also order example)BoltsHex. head bolt ISO 40146kt-shr.ISO4014 - M6 x 30 - 8.8 A3BRange6kt-shr.ISO4014 hex. head bolt to ISO 4014Zyl-shr.ISO4762 hex. socket bolt to ISO 4762Zyl-shr.ISO1207 slotted-head bolt to ISO 1207SizeISO4014M6 x 30M6 x 35M6 x 40M6 x 45M6 x 60M6 x 70M6 x 100M6 x 125Hex. socket cap boltISO 4762Slotted-head bolt ISO 1207ISO4762M6 x 20M6 x 25M6 x 30M6 x 35M6 x 50M6 x 60M6 x 85M6 x 110Bolt quality8.84.6ISO1207M6 x 20M6 x 25M6 x 30M6 x 35M6 x 50M6 x 60-for HRL size0 12345678 to ISO 4014, ISO 4762 to ISO 1207Bolt platingA3B zinc-platedOthers on requestModel code(also order example)Build-up bolt (AF)RangeHRL HRL 4 AF ST M ZNHY-ROS light rangeSize(as per dimensions)DimensionsDesignationAF build-up boltSize0 123456Dimensions [mm]L1L2343944496474141414141414Material of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)L3M6M6M6M6M6M6Thread typeM metric threadPlating of steel partsZN zinc-platedOthers on requestNOTE: Size 7 8 on requestLocking plate (SIP)EN 8.183.9/04.20Dimensions (for all sizes)170Model code(also order example)RangeHRL HY-ROS light rangeSize0for all sizes DesignationSIP locking plateMaterial of steel partsST steelA2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsZN zinc-platedOthers on requestHRL 0 SIP ST ZN

Model code(also order example)C mounting rail (TS)C mounting rail TSRangeHRL ModelTS28x11 TS28x14 TS28x30 TS28x11AS C mounting rail with weld strutsTS28x11ASHRL TS28x11 ST BL 1mHY-ROS light rangeC mounting rail 28x11C mounting rail 28x14C mounting rail 28x30C mounting rail with weld struts 28x11Material of steel partsST steelAL aluminium (on request)A2 stainless steel (on request)A4 stainless steel (on request)Plating of steel partsBL unplatedZN zinc-platedOthers on requestDimensionsC mounting rail TSavailable in 1 m and 2 m piecesLength1m2 m (not for C mounting rail with weld struts)Other lengths on requestC mounting rail with weld strutsavailable in 1 m piecesModel code(also order example)Mounting rail nut (TM)RangeHRL HRL TMV6 ST ZNHY-ROS light rangeDesignationTMV6 mounting rail nut with anti-twist protection, size M6 (standard)TM6 mounting rail nut without anti-twist protection, size M64.515Dimensions10.6M6EN 8.183.9/04.20Plating of steel partsZN zinc-platedOthers on request10.625.4Material of steel partsST steelA4 stainless steel (on request)171