Rotary Screw Compressors UP-Series 5-15 HP

Transcription

Rotary Screw CompressorsUP-Series 5-15 HP

Rotary Screw CompressorsUP-Series 5-15 HPBoost Your ProfitabilityThe UP-Series is more than an integratedair system, it’s a complete air solutionBoosting your company’s profits was thedesigned to maximize the key drivers ofmain goal that Ingersoll-Rand had in mindprofitability in today’s business:when it designed the revolutionaryUP-Series line of integrated rotary screw Uptime Reliabilityair solutions. Shop Productivity Flexibility Of OperationSo how can a compressed air system help Energy Efficiency & Savingsyou increase profitability? The answer isreally pretty simple, by ensuring that youachieve highest productivity in your shopwhile minimizing the total costs ofownership to the absolute lowest levels.2Welcome to Ingersoll-Rand’sUP-Series Rotary Air Solutions, anew standard of performance.

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Rotary Screw CompressorsUP-Series 5-15 HPUltimate Reliability Maximum UptimeIngersoll-Rand is so confident in theperformance of the UP-Series, that we’veextended the warranty to 5 years. 70% Fewer ConnectionsSmart integration eliminates leaks andpressure drops maximizing reliability.Ultimate Efficiency More Air For Your MoneyIndustry leading performance delivers moreair for less horsepower, saving thousands ofdollars per year on energy. Smart, Energy Efficient ControlsEliminates wasteful unloaded running bycycling the compressor on/off.Ultimate Flexibility Compact Footprint DesignSmall footprint frees up valuable floor spaceand reduces install costs. Installation Close To Point-of-useWhisper quiet operation allows for installationcloser to point-of-use, reducing costs andensuring a better & safer work environment.4Ultimate Productivity Closely Maintained PressureClosely maintained discharge pressure avoidsexcessive pressure bands & increasesdownstream tool and equipment life.

Innovation High Efficiency IntegratedCompression ModuleTo provide maximum performance, efficiencyand ease of service, the airend,interconnecting piping and separation systemhave all been integrated into one simpledesign. Integration of the compressionmodule eliminates leaks and pressure lossesto increase efficiency and performance.Service and maintenance are madeextremely easy through spin-on oil andseparator cartridges. Whisper Quiet Operation Poly-V Belt DriveOversized, high efficiencyPremium drive system tomotor mount blower. Soundminimize belt stretching andlevels as low as 65 dBA.increase air output. Dual Control Operation Advanced CoolingAuto start/stop operation withHigh efficiency, oversizedconstant speed control forcombination cooler withmaximum flexibility.roof mount discharge forease of ducting. Simple DiagnosticsVisual indication of operating Generous Serviceabilitystatus, hours & fault warningsSpacious design for ease offor ease of operation andserviceability.reduced downtime.5

Rotary Screw CompressorsUP-Series 5-15 HPIngersoll-Rand’sTotal Air SystemThe UP Series FullyIntegrated Air SystemThe right choice to maximizeproductivityAt the same time as eliminating your task ofselecting separate components, and reducing theextensive space requirements of the traditionalcompressed air system, the Total Air System TASwill provide your business with maximumefficiency, reliability, flexibility, and productivity.Smart IntegrationA revolutionary advancementGoing far beyond combining the compressor,dryer and filters in one package, smartintegration also: Eliminates vulnerable interconnecting piping. Minimizes pressure losses and drops. Integrates the compressor, dryer and controlsinto an energy reducing optimized system. Incorporates the entire supply side systeminto one whisper quiet package enablinginstallation virtually anywhere. Provides generous space to promote coolingand allow unobstructed service.6

High Efficiency ComponentsSetting the standard in systemdesignDry & Clean Compressed AirThe UP Series TAS incorporates only the highestThe right air quality to do the jobquality components to ensure that both systemefficiency and productivity are maximized. A highAll TAS packages come fully equipped with anintegral, energy saving air treatment centerincluding high performance air dryer andefficiency compressor room without the hassle,complexity and costs of the traditional compressorroom. TAS packages come fully equipped with filtration pack to remove water, oil and particlesfrom the air stream. High Efficiency rotary screw air compressor. Energy Saving, Cycling Refrigerated Air Dryer.All components are perfectly matched to deliverthe right air quality to increase air powered tooland system equipment life. High Efficiency Coalescing filter. High Efficiency Particulate filter. Integral air receiver storage tank. Integrated compressor and dryer controls. Low pressure drop piping. High Efficiency moisture separator. Whisper quiet, low sound operation.Benefits are virtually endless Plug-and-play simplicity – eliminates thenumber one cause of failure in air systems –incorrect sizing and installation. Virtually no install costs – eliminates 80% ofinstall time, material & costs. Integral packaging saves valuable floor spacefor other uses. Lifetime power savings through high efficientcomponents. Increased productivity through better airquality – elimination of water and corrosionresults in extended tool & equipment life. Whisper quiet operation enables installation closerto point-of-use which can eliminate hundreds offeet in piping and costly pressure drops.7

Rotary Screw CompressorsUP-Series 5-15 HPDual Filtration PackClean air to drive productivity Two stages of filtration, proved to deliverbest performance, lower pressure losses andlonger operating life over time. Particulate removal to industry leading1 micron. Oil removal down to .01 micron. Longer element life, lower pressure drop. Better air quality delivered to tools andequipment results in longer life.Energy SavingsRefrigerated Air DryerDry air to drive productivity Cycling dryer – automatically shuts off withthe compressor, saving energy compared totraditional dryers which run continuously. Stainless steel braised heat exchanger forlow losses, high thermal efficiency and longservice life. Solenoid drain valve and highefficiency moisture separator topermanently dischargecondensate. Eliminates corrosion ofpiping, a cause of prematurewear of tools and seals.8

Smart IntegrationAdvanced packaging to drivereliability & uptime Integrally cooled with common blower toensure cooling is achieving 100% of time thatcompressor is running. Spacious design promoting serviceability. Package pre-filter for longer cooler life andlower pressure drops. Simplified piping – elimination of potential leaks. Single point condensate drain system insteadof separate points – eliminates leaks. Patented segregated package coolingcompartment provides advanced cooling flowmanagement, and reduces noise level.INCREASED SYSTEMEFFICIENCYREDUCEDMAINTENANCECOSTS9

Rotary Screw CompressorsUP-Series 5-15 HPLeading WarrantyAs StandardEase Of ServiceIngersoll-Rand designed the UP-Series package 5 Year Warranty Protectionwith ease of service in mind. Spin-on oil filterAll Ingersoll-Rand UP-Series compressorsand separator element along with 3,000/9,000come standard with a one year packagehour service intervals make life simple. Your IRwarranty and a 4-year extended partsAir Solutions provider will recommend the mostwarranty coverage.cost effective maintenance program to keepyour investment operating trouble free for years. AirCare ExtendedCoverage Service Supervisor On BoardIn addition to theKeep your machinestandard package warranty, all UP-Seriesperforming at its best.compressors are available for extendedEliminate the guessworkAirCare coverage. Ask your authorized IRout of when to providerepresentative for more details.service, with the optionalmaintenance indicator.Ultra-Plus CoolantAll units come standard withParts KitsMake It SimpleIngersoll-Rand’s Ultra-Plusadvanced synthetic coolant:Simple to order parts kits make it easy toensure that you have the right parts on hand10 9,000 hour extended coolant lifewhen you need them. Ingersoll-Rand's Simple condensate separationreputation for compressor parts availability and High level of biodegradabilityreliability is second to none.

WHLIndustry Leading Performance60 Hertz Total Air System SpecificationsModel 57.57.5101010151515Discharge pressureCompressor 515014021020012511515014021020060 Hertz Specifications - Without Air treatment System*CapacityCFM m3/min18.5 0.5216.0 0.4528.0 0.7925.0 0.2517.5 0.5038.0 1.0834.0 0.9624.0 0.6855.0 1.5550.0 1.4238.0 1.08dB(A)†6565656565686868696969Model mensions & WeightBase mount80 Gallon Receiver Tank120 Gallon Receiver Tank272 Liter Receiver Tank500 Liter Receiver 50 Hertz Total Air System SpecificationsModel 1111Discharge pressureCompressor 00454103547010034551080490*m min CFM0.55 19.50.45160.82290.74260.51181.08380.96340.68241.60 56.51.42501.0838* Performance in accordance with ISO 1217 1996 annex CWeightpoundskg650295925419960435928420100545550 Hertz Specifications - Without Air treatment ines withoutair treatmentsystem50 & 60 Hertz baseplate and receiver mounted 059*CFM m3/min18.5 0.5216.0 0.4528.0 0.7925.0 0.2517.5 0.5038.0 1.0834.0 0.9624.0 0.6855.0 1.5550.0 1.4238.0 1.08dB(A)†6565656565686868696969Model 14.581014.581014.5Capacity3*m /min CFM0.55 19.50.45160.82290.74260.51181.08380.96340.68241.60 56.51.42501.0838† Measured in accordance with CAGI-pneurop test code PN8NTC2.3dB(A)†656565656568686869696911

Member ofwww.air.irco.comwww.cagi.orgIngersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialisedequipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service.Nothing contained on these pages is intended to extend any warranty or representation expressed or implied, regarding the product describedherein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand’s standard terms andconditions of sale for such products, which are available upon request.Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.Ingersoll-RandIndustrial Air SolutionsP.O. Box 1840800-D Beaty StreetDavidson, NC 28036 2004 Ingersoll-Rand CompanyForm 1871 CPN 22528079Ingersoll-RandIndustrial Air SolutionsSwan LaneHindley GreenWigan, WN6 4EZ, UKIngersoll-RandAsia Pacificc/o Ingersoll-Rand South East Asia (Pte) Ltd42, Benoi RoadSingapore 629903

UP6-7-125 7.5 125 28.0 0.79 65 UP6-7-150 7.5 150 25.0 0.25 65 UP6-7-210 7.5 210 17.5 0.50 65 UP6-10-125 10 125 38.0 1.08 68 UP6-10-150 10 150 34.0 0.96 68 UP6-10-210 10 210 24.0 0.68 68 UP6-15c-125 15 125 55.0 1.55 69 UP6-15c-150 15 150 50.0 1.42 69 UP6-15c-210 15 210 38.0 1.08 69 *Performance in accordance with ISO 1217 1996 annex C † Measured in accordance with CAGI