Data Sheet OMNI 3000E & 6000E Flow Computer - Euromekanik

Transcription

Data SheetOMNI 3000E & 6000EFlow Computer OMNI FLOW COMPUTERFor more than 25 years, OMNI flowcomputer has been considered to be thebest flow computer available forperformance, reliability, support, andlifecycle.PERFORMANCEOMNI flow computers are designed to meetthe measurement needs of the oil and gasindustry. When AC or DC power is appliedto the OMNI, it is available and ready formeasurement in less than one second. TheOMNI is not hindered by inefficient, slowloading, memory-hungry operating systems,intended for the PC, mobile phone, tablets,or other devices. The OMNI’s highlyefficient firmware integrates with bulletproofhardware and is designed solely formeasurement of custody transferapplications. The OMNI exceeds allrequirements for data processing, accuracy,and calculation cycle time for all recognizedstandards bodies, including API, ISO, OIML,and AGA. Coupled with the largest flowcomputer specialist support team andunique on-line support tools anddocumentation, the OMNI continues to bethe first choice of industry experts.RELIABILITYThe OMNI has mean time between failures(MTBF) of greater than 8,000 days. This isnot a theoretical calculation or an arbitraryOMNI FLOW COMPUTERS, INC.www.omniflow.comPage 1 of 13statement, but actual field performance data.We have documented cases of exposure tolightning strikes, hurricanes, waterimmersion, and even a car crash.OMNI serial numbers 001, 002, 003, and004, produced in 1991, are still in dailyoperation. Although they are somewhatdifferent to today’s OMNI in certain areas offunctionality, they can be upgraded tocurrent factory specifications at any time.We believe we are the only flow computermanufacturer who can make this claim.SECURITYThere are always at least two parties to ameasurement transaction, which mightinclude: buyer, seller, field owners, orgovernment regulator. It does not matterwhat task your flow computer is performing– custody transfer, allocation, royalty,pipeline, ship loading, utilities, or LACT –compliance to the contractually agreedmeasurement standards is the responsibilityof the system operator. Even the slightestdiscrepancy over time can cost hundreds ofman-hours, or at a minimum, hundreds ofthousands of dollars.When flow computers have an “open” or“programmable” architecture it opens thedoor for the manufacturer’s calculations tobe compromised, edited, or modified in avariety of ways. The traceability to anyapprovals a device may have previouslyobtained can be overwritten, manipulated, or

Data SheetOMNI 3000E & 6000E Flow Computersimply avoided during applicationprogramming by the manufacturer orintegrator. Even the simple audit offirmware revision and checksum forcompliance could require the completeverification of all the flow computercalculations and functions. Only OMNIgives you the assurance that what isimplemented at the factory is what is beingused in the field for your measurement andapplications. Buyer, seller, auditor, andregulator alike need to have the sameassurance and peace of mind.CONTINUITYWithout changing its familiar constructionand easy-to-use menu navigation, every partof the OMNI undergoes continuousdevelopment. OMNI manages all parts of itsproduct design, development,manufacturing, and distribution 100% underone roof. This guarantees that all advancesin technology are incorporated by specialistsand are backward compatible. You do nothave to buy a new computer every fewyears with the hidden engineering costs,training and adoption time associated withbuying an all new device nor with the costsassociated with obsolescence to yourcontrol system. With an OMNI you simplyupgrade internal hardware and firmware.OMNI does not use a third-party PCoperating system such as Windows orLinux. These operating systems wereintended for short lifetime consumer marketssuch as PCs, mobile phones, and otherdevices, and are not designed with asupported lifecycle of 15 or 20 years. OMNIusers are not at the mercy of third-partysuppliers of “freeware” who may decide tostop supporting key system utilities andobsolete your flow computer overnight, longbefore its end of lifecycle.TRACEABILITYOMNI recognizes that most flow computermanufacturers, integrators, and even usersare not qualified and experienced embeddedOMNI FLOW COMPUTERS, INC.www.omniflow.comPage 2 of 13software developers and programmers. Forthis reason, OMNI does the programming,testing, and verification. Three quick stepsdetermine what standards and tasks the flowcomputer is performing. Simpleconfiguration, never programming, is all thatis required to install, operate, and maintainan OMNI. We take responsibility for oursoftware implementation. We do notdelegate this to others, least of all our users.This is the real significance ofISO9001:2008 quality assurance.AFFORDABILITYThe OMNI represents reliability, stability,and security. Without constant designchanges or frequent software updates, youdon’t lose time, money and measurement asa result of manufacturer or integratorinexperience or product changes.APPLICATIONS Crude oil Refined products LPGs Anhydrous ammonia Ethylene Chemical Natural gas NGLs Specialty gases Water and steam product selectionCOMMUNICATIONSIn today’s modern and changing ITenvironment, flexibility in communications isan essential consideration for your choice offlow computer. Not only communication withhigher level systems such as supervisory,DCS, pipeline integrity and accountingsystems, but with lower level devices suchas secondary instrumentation on thepipeline or the system PLC. Ethernet – 8 sockets/portRS232/485 - Configurable

Data SheetOMNI 3000E & 6000E Flow Computer TCP/IP Encapsulated Modbus,Modbus/TCP,Modbus; ASCII, RTU Modemcompatibility, Master and SlavePeer-to-PeerHART Honeywell DEAllen-Bradley DF1; Full and halfDuplexDirect plug and play compatibility toUltrasonic and Coriolis flowmeters Gas ChromatographsThe industry generally prefers Ethernetcommunications wherever possible, but thecommunication protocols also need tointegrate with legacy equipment using serialcommunications at the same time. OMNIoffers a mix-and-match ability to meet eventhe most demanding system user’s needs.A total of six (6) communications ports canbe set up in the OMNI – Up to six (6)RS232/485 and up to two (2) Ethernet portsin combination - up to six total.OMNI Ethernet modules offer up to eight (8)sockets per port for concurrent connectionswith security enabled – Password, MACAddress, IP Address or IP Range.OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 3 of 13Network printing is a standard feature thatincludes multiple printer IP addressidentification with the additional feature ofreport assignment to each printer.Communication to smart devices installedon the pipeline is simply achieved byselection of the appropriate OMNI hardwaremodule. Within the OMNI firmware, theprotocols and register maps willautomatically implement based on thedevice type you select. Connection toHART or Honeywell DE enabled transmittersand multivariable (MV or MVS) unitsrequires specific modules as identified in theMode Selection Guide of this Specification(Connections for Smart Transmitters, FlowMeters and Multivariable Devices).

Data SheetOMNI 3000E & 6000E Flow ComputerSOFTWAREOMNICOM is the companion PC Windowsbased software that enhances the use ofOMNI 3000 and OMNI 6000 flow computers.It simplifies the configuration of an OMNIeither online or offline, allows the user toperform operations such as qualitymonitoring in gas systems, batching, andproving in liquid systems.This single Windows program can performany task on an OMNI. There are no highlevel programs that permit back doorchanges to the core flow computersoftware/firmware in contravention to therequirements of WELMEC software controlsfor measuring instruments.OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 4 of 13OMNICOM features: Online and offline configuration Administration of User Login andPasswords Local and Remote access Multiple site access Extensive F1 help Built in safety limits Extensive Communications loggingand debugging Customizable reports Windows 7, (8 and 10 pending)supported

Data SheetOMNI 3000E & 6000E Flow ComputerSome of the features that come with theOMNI 3000E and 6000E include: OMNI 3000E AND 6000E FEATURESOften referred to as simply “The OMNI” andinstalled in over 90 countries worldwide, theOMNI 3000E & 6000E flow computerscontinue to be selected for their industryleading standards in design, performance,and value.With its fast one second power-up recovery,field proven reliability, longevity, andusability, OMNI has the lowest cost ofownership in the business. The result ofcontinuous end user requirementdevelopment, the OMNI track record standsalone protecting the interest of both buyerand seller in custody transfermeasurements. OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 5 of 13Five-year limited warrantyStream, batch, & station totalizationMultiple products with individualproduct totalizersMultiple batch consolidationBatch recalculationBatch stack – product schedulingAutomatic prove sequence controlAll meter types: DP, PD, turbine,Coriolis, ultrasonicK-factor and meter-factorlinearizationLevel A pulse fidelityViscosity linearizationAll prover typesMultiple I/O types, 4-20mA, 1-5V,HART, Honeywell DE, RosemountMV, CoriolisMeter run and station densitometerRedundant gas chromatographinterfaceRun switchingPremium billingMaintenance modeMultiple Modbus/TCP and Modbusover Ethernet (multiple socket), aswell as conventional RS232/485connectionsAC or DC poweredConfigure from keypad or PCMultiple metrological approvalsBroad ambient temperature rangeCalculations performed to 64-bitdouble precision accuracyPID control loop with primary andsecondary control parametersVirtual inputs for system simulationand testingUnique on-board helpSimple firmware upgradesRemote “Audit by Exception”Multiple Users with Name/Password

Data SheetOMNI 3000E & 6000E Flow Computer3000E AND 6000E FIRMWAREENHANCEMENTBased on customer feedback, significantenhancements have been added in thefollowing areas: Audit/TraceabilityAccess securityDoubling of many key features suchas Boolean and Variable statementsAlarm and Audit logs.Products increased from 16 to 32.The unique transparency of an OMNIconfiguration is also further improvedto be best in class.The audit log and alarm log have each beenexpanded to 1,000 events. The audit logmeets the requirements set out in APIMPMS Chapters 21.1 and 21.2.Both Boolean and Variable programmingstatements have been increased from 64 to128 each. Additionally, a new feature hasbeen added to the audit trail so that anychanges to the configuration initiated by aprogramming statement are also capturedOMNICOM has also been enhanced toenable many of the changes indicatedabove and several new time-savingfeatures, including an all-new Modbusregister browser that can directly pasteselected registers into lists and statements –a manual is no longer needed!Security EnhancementsSecurity enhancements have beenintroduced, which can be optionallyimplemented to control access to the OMNIby both personnel and external datasystems (SCADA, PLC, etc.)User Accounts can be administered andaccess permissions controlled for multiplenamed personnel. This includes the abilityto upload or download OMNICOM files andchange meter factors.In addition to the customary multiple levelfront panel security, it is now possible toassign each device connected to acommunications port with its own user name(PLC, SCADA, etc.) and password.Auditing and AlarmsFull auditing of all configuration changesirrespective of the origin – including fromcommunication links, front panel,programming statement results, orOMNICOM – are captured with date/timestamp, the origin, and totals at the time ofchange.OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 6 of 13The results of Boolean and Variablestatements can now be viewed live, inreal-time.For further information on the OMNI 3000Eand 6000E please contact OMNI Sales.

Data SheetOMNI 3000E & 6000E Flow ComputerSUMMARYOMNI pioneered flow computing based on maintaining a fixed calculation cycle time rather thantask loading. Today’s OMNI flow computer still maintains a measurement calculation cycle timeof 500mS that exceeds any industry requirements. Calculations are carried out in doubleprecision (64-bit), floating point format for greatest accuracy. Totalization integrity is assuredthrough the well-established industry practice of triplicated (Tri-reg) storage and checkingroutines.The modular design lets you buy the hardware you need for any given application. A ModelDesign document is available for further information. When you need to add an additional meterrun, simply add any other I/O modules you need.“Future-Proof” is a term used freely by our competitors, yet subject to considerable doubt inpractice. OMNI has demonstrated “future-proof” since 1991. Even OMNI flow computers in longterm service are backward compatible through upgrade paths to today’s specifications, approvalsand customer requirements.OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 7 of 13

Data SheetOMNI 3000E & 6000E Flow ComputerFlow ComputerSpecificationsDimensionsPanel Cut-out: 8.25 x 4.75 in (210 x 121mm)Behind Panel: OMNI 3000: 8.75 in (222mm). OMNI 6000: 15.5 in (394 mm)Front Panel Bezel: 9 x 5 in (229 x 127 mm)Weight: OMNI 3000: 9 lbs (4.08 kg),OMNI 6000: 16 lbs (7.26 kg)EnvironmentalOperating Temperature: 14 F to 140 F(-10 C to 60 C)Storage Temperature: -4 to 158 F (-20 to 70 C)Relative Humidity: 90% non-condensingmaximumSafety Classification: For use in aclassified safe electrical area.EMC: Compliant with European UnionElectro-Magnetic Coupling regulations:Emissions: EN55022-BImmunity: EN61000-4, IEC-EN 61000-6-2ElectricalSupply Voltage: 90 to 264 VAC, (47 to 440Hz) or 22 to 26 VDC.Power: 10 to 20 Watts (excludingtransducer loops) 10 to 35 Watts (includingtransducer loops).Maximum DC Offset from DC or –DC toEarth ground 120 VDC.Transducer Output Power: 24 VDC at 400mA for most configurations (when ACpowered)OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 8 of 13Isolation: All analog inputs and outputs areoptically isolated from computer logicsupply. Maximum common mode voltage onany input or output is 250 VDC to chassisground.Transient/Over-voltage Protection:Current limiting, Transorbs and self-resettingfuses.OPERATOR DISPLAY KEYPADKeypad Characteristics: 34-key, domedmembrane, with tactile and audio feedbackData Entry Lockout: Internal switch andsoftware passwordsDisplay: Alphanumeric, 4 lines of 20characters with backlight, viewing angle,contrast and backlight adjustment.Viewable Temperature: 32 F to 122 F(0 C to 50 C)Operating Mode Indicator LEDsQuantity: FourDual Color: Red/GreenFunctions: Active Alarm, Diagnostic Mode,Program Mode, Alpha Shift Mode.Electromechanical CountersQuantity: Three, with programmablefunctionDisplay: 6-digit, non-resettableMaximum Rate: 10 counts per secondSecuritySoftware: Multi-level password controlHardware: Optional lock/seal on housingplus an internal keyboard program lockoutswitch.

Data SheetOMNI 3000E & 6000E Flow ComputerCPU, CALCULATIONS AND APPROVALSType: 32-bit, 150 MHz MaximumFlash: 4 MBFast RAM: 4 MBRAM: 2 MB Battery Backed – 1.5 MBminimum available for archive dataReal Time Clock: Battery backed-up, timeof day; programmable interval down to 10mS. Maintains time during power loss.Reports downtime on power-up.RAM Battery Backup: 3.6 VDC NiMHTypical Memory Backup Period: 60 – 120days (with power removed).Typical battery life: 5-7 years.Clock Accuracy: Powered 0.05 secondsper day.CalculationsGas (Partial): AGA3 (US and Metric),AGA5, AGA7, AGA8 (all years), AGA10,AGA11, modified-AGA-NX19, GPA 2172,ISO 5167 (All years), ISO 6976, ISO122133, S-GERG, NIST14, Steam NIST & ASME,Redlich-Kwong.Specialty Gases: NIST 1048: Argon,Nitrogen, Oxygen, Hydrogen, Ethylene &Ethylene IUPACSpecialist Meters: Cone Meters,Equimeter/Invensys Auto-Adjust Turbine(AAT).Liquid (Partial):Crude Oil & Refined Products:ASTM D1250(1952) Tables 5/6,23/24,53/54,59/60; API MPMS Ch.11.1(1980) & (2004-2007), API MPMS Ch.11.2.1 (1983),11.2.2, 11.2.1M, 11.2.2 M, .LPGs, NGLs incl: Ethane’s, Propane’s,E/P Mixes: GPA TP15, GPA TP27, APIMPMS Ch 11.1 (2004-2007) table 23/24E &53/54EButadiene: ASTM D1550.Aromatics: ASTM D1555: Benzene,Cumene, Cyclohexane, Ethybenzene, mXylene, o-Xylene, p-Xylene, Satyrene,Toluene, Aromatic hydrocarbon; 300-350 &350-400F.Olefins: Propylene API MPMS Ch.11.3.3.2,Ethylene IUPAC, Ethylene NIST1045,Ethylene API MPMS Ch.11.3.2Misc: CO2PAC, WATER, AnhydrousAmmonia.Prover Types: Unidirectional, Bi-directionalPipe, SVP/Compact (Daniel (Brooks),Honeywell (Calibron), FlowMD), MasterMeter, Double Chronometry.Approvals and CompliancesUL, CSA,Available with European CE Mark. MID,European Directive 2004/22/EC, OIMLR117-1, OIML D031, EN12405 Part 1;WELMEC 7.2 & 8.8.Additional approvals for:NMi (Netherlands Measurement Institute),Measurement Canada, INMETRO (Brazil),GOST (Russia), PAC (China), Indian W&M,LNE (France).OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 9 of 13

Data SheetOMNI 3000E & 6000E Flow ComputerINPUT SPECIFICATIONSAnalog InputsInput Type: 1-5 V or 4 - 20 mAScan rate: All channels read every 500msInput Impedance: 1 Meg Ohm when 1-5V,(250 Ohms when 4-20 mA. selected byinstalling shunt resistor)Resolution: 14 BitsAccuracy: 0.025% of reading /- 2 counts41 F to 122 F ( 5 C to 50 C)Common Mode Voltage: 250 VDC tochassis groundFlowmeter Pulse InputsInput Frequency: DC to 15 kHz. SquareWave, DC to 12 kHz Sine WaveType: Dual Pulse or Single Pulse opticallyisolated.Signal Level: Positive Going TriggerThreshold: 4.2 Volts /- 0.2 volts (Nominal@ 1kHz)Negative Going Trigger Threshold: 3.2Volts /- 0.2 volts (Nominal @ 1kHz)Input impedance: 1 M Ohm (Nominal @1kHz)Common Mode Voltage: 250 VDC tochassis groundFidelity Checking: API MPMS OL55 LevelA.Densitometer Pulse InputsDensitometers: Micro Motion (Solartron),Chandler (UGC), ThermoFisher (Sarasota).Positive Trigger Threshold: 1.6 Volts /0.2 voltsNegative Trigger Threshold: 1.2 Volts /0.2 voltsOUTPUT SPECIFICATIONSAnalog OutputsResolution: 12 Binary BitsOutput: Current source 4-20 mA(referenced to transducer power returnterminal)Common Mode: 250 Volts to chassisgroundMax./Min. Working Loop Voltage: 30 VDCto 18 VDCOMNI FLOW COMPUTERS, INC.www.omniflow.comPage 10 of 13Loop Resistance: 900 Ohm with 24 VDCPower, 1.2 k Ohm with 30 VDC PowerUpdate Rate: Each 500 millisecondsSignal Level: 2 to 5 Volts Peak to PeakFrequency: 250 Hz to 6.7KHz (4000 – 150micro second period)Accuracy: 10 ppm (Frequency)RTD InputsRTD Configuration: 4-wire Bridge (stronglyrecommended for fiscal accuracy)RTD Resistance: 100 Ohm @ 32 F (0 C)Excitation Current: 3.45 mA Nominal ( /0.02 mA)Maximum Field Wiring Resistance: 1kOhm per wireResolution: 0.008 OhmsRange: -229 F to 293 F (-145 C to 145 C)Accuracy: 0.025% of reading /- 2 counts41 F to 122 F ( 5 C to 50 C)Common Mode Voltage: 250 VDC tochassis groundDetector Switch Inputs(Non-Double Chronometry)Input Type: VoltageGating Transition: Voltage togglestarts/stops prove counts.Minimum Time Pulse High: 1 msecMinimum Time Pulse Low: 2 secondsInput Impedance: 4.7 k OhmsInput On Voltage: 10 V On, 4 VDC Off(referenced to DC Power Return)Debounce: 2 sec in SoftwareCommon Mode Voltage: 250 VDC tochassis groundAccuracy: 0.05 % of reading /- 2 counts32 F to 122 F( 5 C to 50 C)

Data SheetOMNI 3000E & 6000E Flow ComputerCONTROL OUTPUTS/STATUS INPUTS(12 per module)Configuration: Open emitter Darlington orFET transistor source (Referenced totransducer power return terminal)(Configured as an Output)Current Capacity: 200 mA max. per point,500 mA per digital I/O moduleOutput Voltage: DC – 1v nominal(Configured as an Input)Input Impedance: 4.7 k Ohms in series with2 LEDsInput Voltage: Input voltages 8 VDCto DC will be recognized as on.Input voltages 2 VDC will be recognizedas off.LEDs: Operating and Fuse open circuitindicators on each channelCommon Mode: 250 Volts to chassisgroundScan Rate: Outputs may be pulsed at 50HzMaximumOMNI FLOW COMPUTERS, INC.www.omniflow.comPage 11 of 13

Data SheetOMNI 3000E & 6000E Flow ComputerCOMMUNICATION SPECIFICATIONRS-232 ModeQuantity: Two ports per S module.Maximum 6 ports in OMNI 6000, maximum4 ports in OMNI 3000Serial Data Output Voltage: 7.5 VoltstypicalRecommended Load Impedance: 1.5 kOhmShort Circuit Current: 10 mA limitedInput Low Threshold: Vl -3.0 VoltsInput High Threshold: Vh 3.0 VoltsBaud Rate: Software Selectable Range:0.3, 0.6, 1.2, 2.4, 4.8, 9.6, 19.2, 38.4 kbpsCommon Mode Voltage: 250 Volts DC tochassis groundLEDs: Indicator LEDs for each channelinput, output and handshaking signalsRS-485Quantity: Two ports per S module.Maximum 6 ports in OMNI 6000, maximum4 ports in OMNI 3000Serial Data Output Voltage: 5 Voltsdifferential driverRecommended Load Impedance: 120Ohm (located on module)OMNI FLOW COMPUTERS, INC.www.omniflow.comPage 12 of 13Short Circuit Current: 20 mA LimitedInput Low Threshold: 0.8 VoltsBaud Rate: Software selectable, Range1.2, 2.4, 4.8, 9.6, 19.2, 38.4 k bpsCommon Mode Voltage: 250 Volts DC tochassis groundLEDs: Indicator LEDs for each channelinput, output and handshaking signalsEthernetQuantity: One port per SE module.Maximum 2 ports in OMNI 6000, maximum1 port in OMNI 3000Connections: 8 simultaneous (Sockets)per portPhysical: 10Base-TSpeed: 10MBits/SecProtocols: Modbus, Modbus/TCP, LPD,Syslog, Telnet, TCP, UDPHARTPhysical: FSKNetworks: 4 per Module – 16 MaxSensors: 4 per Network – 64 Max perOMNI

Data SheetOMNI 3000E & 6000E Flow ComputerOMNI Flow Computers, Inc., pursuant to a policy of product development and improvement, may make any necessary changes tothese specifications without notice.The OMNI Flow logo, “OMNI”, “OMNICOM”, “OMNIVIEW” and” Measure the Difference”, are registered trademarks of OMNI FlowComputers, Inc., in the United States and other countries. All other trademarks are the property of their respective owners.OMNI Flow Computers, Inc.12320 Cardinal Meadow Dr.Suite 180Sugar Land, Texas, 77478-6218, USASales and Service: 1 281-240-6161Facsimile: 1 mOMNI FLOW COMPUTERS, INC.www.omniflow.comPage 13 of 13

OMNI 3000E & 6000E Flow Computer OMNI FLOW COMPUTERS, INC. www.omniflow.com Page 2 of 13 simply avoided during application programming by the manufacturer or integrator. Even the simple audit of firmware revision and checksum for compliance could require the complete verification of all the flow computer calculations and functions. Only OMNI