Transcription
ZX Platform Condensing UnitProduct Catalogue
About Emerson Climate TechnologiesEmerson Climate Technologies, a business segment of Emerson, is the world’s leading provider of heating, airconditioning and refrigeration solutions for residential, industrial and commercial applications. The group combinesbest-in-class technology with proven engineering, design, distribution, educational and monitoring services to providecustomized, integrated climate-control solutions for customers worldwide. Emerson Climate Technologies’ innovativesolutions, which include industry-leading brands such as Copeland Scroll and White-Rodgers, improve human comfort,safeguard food and protect the environment. For more information, visit EmersonClimate.com.Emerson’s financial performance is embellished with a record of unmissed annual dividend for 55 consecutive years.For FY11, Emerson was ranked No. 120 on Fortune 500, a list of America’s largest companies, and placed No. 1 in thesame list’s Electronics and Equipment category.The company invested approximately 696 million in engineering, development and customer solutions developmentproducing 773 patents worlwide from FY04 to FY10.In 2010, 37% of the company’s global sales from new products are due to the application of innovative technologies.Emerson Climate Technologies is pleasedto offer the ZX platform refrigerationcondensing units (CDU) specificallydesigned for medium temperature (ZXMT), digital modulated variable capacitymedium temperature (ZXD) and lowtemperature (ZXL-LT) refrigeration.ZX series CDU has been highly successfulin the Asian market and enjoys provensuccess with its energy savings andcustomer-friendly electronic features.
ZX Platform Condensing UnitIndexFeatures and Value .1Model Nomenclature .2Bill Of Material (BOM) .2ZX Platform Electronic Controller .3EnvelopeZX Family: Medium Temperature .4ZXD Family: Digital Medium Temperature .5ZXL Family: Low Temperature .6Capacity & Power (kW)ZX Family: Medium Temperature at 50 Hz - PFJ/TFDR22 .7R404A/R507 .8ZX Family: Medium Temperature at 60 Hz - TF5/TF7R22 .9R404A/R507 .10ZXD Family: Digital Medium Temperature at 50 Hz - TFDR22 .11R404A/R507 .12ZXD Family: Digital Medium Temperature at 60 Hz - TF7R404A/R507 .13ZXL Family: Low Temperature at 50 Hz - TFDR22 .14R404A/R507 .15ZXL Family: Low Temperature at 60 Hz - TF5/7R22 .16R404A/R507 .17Technical DataZX Family: Medium Temperature at 50 Hz - PFJ .18ZX Family: Medium Temperature at 50 Hz - TFD .19ZX Family: Medium Temperature at 60 Hz - TF5/7 .20ZXD Family: Digital Medium Temperature at 50 Hz - TFD .21ZXD Family: Digital Medium Temperature at 60 Hz - TF7 .22ZXL Family: Low Temperature at 50 Hz - TFD .23ZXL Family: Low Temperature at 60 Hz - TF5/7 .24Dimensional Drawing .25Packing Information .26Conversion Chart .26Pressure Temperature Chart at Sea Level .27Contact Lists.29
ZX Platform Condensing Unit was designed based on three factorsdemanded by industry users:Energy Efficiency - Utilizing Copeland Scroll compressor technology, variable speed fan motor, large capacity condenser coiland advanced control algorithms, energy consumption is significantly reduced. End-users can save more than 20% on annual energycosts rather than using hermetic reciprocating units.Reliability - Combining the proven reliability of Copeland Scroll compressors with advanced electronics controller anddiagnostics, equipment reliability is greatly enhanced. Fault code alerts and fault code retrieval capabilities provide informationto help improve speed and accuracy of system diagnostics. Integrated electronics provide protection against over-current, overheating, incorrect phase rotation, compressor cycling, high pressure resets, low pressure cut-outs. It can also send out a warningmessage to an operator when there is a liquid floodback, which can prevent critical damage on the unit.Flexibility - The slim shape and light weight make the ZX Condensing Unit aesthetically appealing and easy to install. The ultraquiet variable-speed fan motor significantly reduces exterior sound levels, allowing additional location flexibility. Combined withwall mounting capability, the ZX Condensing Unit delivers unmatched flexibility.ZX Condensing Units are greatly suitable for walk-in cooler and freezer applications.The advance scroll compressor technology, fan speed control and electronic controller are precisely collaborated in all units.It also introduces variable-speed fan motors that go beyond national standards. Guaranteed dependable performance andoperation in food service applications while conveying higher energy efficiency and lower sound levels are the main objectives.Diagnostic ProtectionIncreased Reliability and Lower Maintenance CostsFlexibilityMore Installation OptionsHighest EfficiencyLower Energy BillsZXD SeriesZX and ZXL Series- Shuts down unit during failure- With real time monitoring ofcompressor operating conditionsProprietary Electronic Algorithms to Control FanSpeed, Optimizing Energy Performance for LocalSeasonal Ambient TemperaturesDiagnostic DigitalMessagingVariable Speed PSCFan Motors High Efficiency Ultra Quiet Optimizes Air-Flowfor Maximum HeatTransferBuilt-in ZX PlatformController Compressor Reverse Rotation Compressor Over Current Compressor Internal Motor Protector Trip Discharge Gas Over Heat High Pressure Cut Out Low Pressure Cut Out (only on MT series) Refrigerant Flood Back Compressor Minimum Off Time Internal Thermal Sensor FailureCopeland ScrollCompressor Technology High Efficiency Ultra Quiet High ReliabilityOversized Condenser Coilfor Maximum Heat TransferZX Platform CDU FeaturesFeaturesEnergy improvementSound improvementDiagnostic protection capabilitiesSlim profile, lighter weight and optionalwall mount capability1Owner/Enterprise Benefits Lower operating costs Creates a more comfortable environment for guestsBeneficial for regions with noise ordinancesReduces cost of nuisance callsExtends life of your equipmentReduces potential service costsMaintains your equipment to original standards, maintaining energy efficiency andtemperature controlHave confidence in what your contractor is fixingLower installation costsImproved appearance of your enterprise siteAvoids more costly solutions for potential location issues
ZX Platform Condensing UnitNomenclatureFBase ModelD-451Bill of Material2.0 to 7.6 HPTTF7 380 - 3ph - 60 Hz-TF5 200V/230V- 3ph- 60 HzETFD 380V/420V- 3ph- 50 Hz0PFJ 220V/240V- 1ph- 50 Hz2E Ester oilO Mineral Oil0D Digital Medium TempL Low TempL Medium TempXUnit FamilyZElectrical CodeBill of MaterialBOMCDU Liquid Line Filter Dryer/Sight GlassOil SeparatorAccumulatorAdjustable LP SwitchFixed LP SwitchE2 ControllerDiagnostic ModuleBuzzerDigital Scroll ControllerFan Speed ControllerCircuit BreakerSound JacketDefrost ModuleFilter DrierACCVNotes: E2 controller has fan speed control function“V” indicates flare type connection“ACC” indicates accessory2
Electronic Controller Assembly on a ZX Platform CDUZX/ZXL Controller AssemblyE2 Power BoardRotary SwitchE2 Control Board3-Bit Dip SwitchPower Isolation Switch2-Bit Dip SwitchDiagnostic ModuleCompressor ContactorDefrost Module(optional)Fuse HolderElectrical Cable connectorsDefrost Duration (in Minutes)Manual DefrostButtonRemote ConnectorFor Manual DefrostE2 Display DiagnosticE2 Display Diagnostic3Defrost Interval(In Hours)E2 ConnectorRemote BuzzerRemote BuzzerWith VolumeWith Volume
JP4:Null Line InputJP1-JP3:Three PhasePower Supply InputJP5:Ground LinePower BoardJ6:Power Board-MainControl BoardJP6:Low PressureControl SwitchT1/T2:CompressorCurrentTransformersJP7:Null LineInputJP8:Live LineInputFuseS1:Main Control BoardRestart ButtonConnectorONRT2:DischargeTemp. SensorRT1:CondenserCoil-In Temp.Sensor2JP9:Evap. FanContactorCoilJP10:DefrostHeaterContactoror RelayS2:Evaporator FanMode SettingDip-Switch1ON3JP12:Liquid LineSolenoidVlave CoilJP13:CompressorContactor CoilJ2:Diagnosis ModuleConnectorJ1:EXV DriverConnectorE2Control BoardJP11:CondenserFan Motor2J5:Defrost ModuleConnectorJ3:Low PressureSwitch Connector2345RT6:PHE Vapor OutTemp.SensorS4:Compressor TypeSetting RotarySwitchJ4:High PressureSwitch ConnectorRT6:PHE VaporOut Temp.SensorRT4:CondensorMid-Coil SensorRT3:Ambient Temp.SenSorS3:CompressorCurrent Sensing(Hi/Lo) SettingDip-Switch1① ZXL Low Temperature Unit Only② ZX Medium Tempeture Unit Only③ Temperature Adjust Mode OnlyE F0 1Power Board and E2 Control Board Diagram6789CAB DE2grameZX Platform Condensing Unit4
ZXD Controller AssemblySuction pressureureSuction temperatureerature displaydProgram Mode: browses parameter codes orincrease valueHot Key Insert : Hot key programmingprocedureINFO Menu: Press and release it to accessINFO MenuProgram Mode: below parameter codes ordecrease valueMaintenance /ClockEnter AlarmManual RestartSetup MenuCondenserser pressupressureCondenser temperature displayEmerson Controller On ZXDModulated Fan1231: Mid-Coil Temp Sensor2: Suction Pressure Transducer3: Discharge Temp Sensor5
Ambient TemperatuZX Platform Condensing UnitFan Speed Control Function For Ambient Lower Than 10 0CEnvelope-20ZX Family : Medium TemperatureZX Medium Temperature at 50 Hz - PFJ / TFDEvaporating Temperature 0C112Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 200CR2250R404A/ R50743Ambient Temperature 0CAmbient Temperature 0C5Max Amb: 43 C , Max Evap: 5 CZX Medium Temperature at 60 Hz - TF5/7R404A/ R50743-15Note 1 : For model ZX0750Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 200CR22 Except ZX0750481010Fan Speed Control Function For Ambient Lower Than 10 0CFan Speed Control Function For Ambient Lower Than 10 0C1010-20-155Evaporating Temperature C0Note 1 : For model ZX07501012-20-15Evaporating Temperature 0C5Max Amb: 43 C , Max Evap: 5 CZX Medium Temperature at 60 Hz - TF5/7Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 200CZXD Family : Digital Medium TemperatureR2250R404A/ R50743Ambient Temperature 0CZXD Digital Medium Temperature at 50 Hz - TFDat 60 Hz - TF7Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 20 0C4843Ambient Temperature 0CR22 10K SHFan Speed Control Function For Ambient Lower Than 10 0C-20-151ZXL Low Temperature at 50 Hz - TFDR404A/ R507 10K SHRefrigerant –R404A/ R507, R220Maximum Suction Gas Temperature: 20 C1485Evaporating Temperature 0C43Fan Speed Control OptionFor Ambient Lower Than 100C10-20-15-10Note 1 : For model ZXD075/EEvaporating Temperature 0CAmbient Temperature 0C101R404A/ R507 18 C RGT100512Max Amb: 43 C , Max Evap: 5 CFan Speed Control Function For Lower Than 10 0C Ambient1010ZXL Family : Low Temperature-40-150Evaporating Temperature 0CZXL Low Temperature at 50 Hz - TFDRefrigerant –R404A/ R507, R220Maximum Suction Gas Temperature: 20 C48ZXL Low Temperature at 60 Hz - TF5/7Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 20 0C4843Ambient Temperature 0C40Fan Speed Control Function For Lower Than 10 0C AmbientFan Speed Control Function For Lower Than 10 0C Ambient1010-40-1501010-40-150Evaporating Temperature 0CZXL Low Temperature at 60 Hz - TF5/748Refrigerant –R404A/ R507, R22Maximum Suction Gas Temperature: 20 0C6
R22 - 50 HzZX Family: Medium TemperatureCapacity and Power (kW) at 50 Hz - PFJ/TFDModelZX0200ZX02501ZX0300ZX0400ZX0500 72.293.25274.305.206.287.579.09 10.22 10.80 2.202.322.342.462.702.779.79 10.31 2.983.183.283.353.503.643.69275.987.208.57 10.03 11.54 13.82 14.64 2.642.712.832.983.083.343.36325.466.738.139.62 11.16 13.01 13.85 2.812.903.063.193.333.683.68384.726.017.428.93 10.48 12.09 13.04 3.083.273.393.493.654.094.07434.095.376.788.279.80 11.61 12.25 3.293.523.683.803.954.384.39483.554.506.207.579.08 10.68 11.23 4.164.464.494.724.805.075.18277.138.76 10.44 12.22 14.12 17.28 18.22 2.883.033.183.293.474.164.28326.778.319.96 11.72 13.68 16.62 17.47 3.373.353.573.673.974.504.58386.247.699.28 11.06 13.06 15.31 16.34 3.773.874.074.274.474.985.10435.446.808.36 10.15 12.21 14.60 15.47 5.615.806.016.049.49 11.47 13.49 14.40 5.14278.50 10.41 12.49 14.72 17.66 19.64 54.434.715.295.479.93 11.71 13.94 16.30 18.87 20.10386.818.42 10.57 12.85 15.26 17.77 18.924.344.534.714.905.085.865.98435.917.239.40 11.78 14.26 16.33 17.864.905.175.455.645.736.576.66484.977.009.25 11.15 13.08 15.09 16.066.026.226.466.696.967.227.452710.03 12.20 14.41 17.23 20.874.344.544.764.985.22329.45 11.24 13.90 16.63 20.214.774.955.195.515.91388.83 10.85 13.25 15.50 19.425.365.535.836.256.80438.18 10.00 12.29 14.30 18.495.956.106.436.937.622710.23 12.44 14.70 17.60 21.29 25.49 27.01 4.254.454.664.885.125.475.64329.64 11.46 14.18 16.96 20.61 24.03 25.58 4.674.855.095.405.795.865.97389.01 11.07 13.52 15.80 19.81 22.85 24.65 5.265.425.726.126.676.646.81438.34 10.20 12.54 14.60 18.86 22.34 23.57 8.748.788.55 11.46 14.09 17.47 20.55 21.61 6.79Available on PFJ models only2Available on TFD models onlyBased on a return gas temperature of 18.3 C.Power includes condenser fan.Ambient 38 C and 43 C are typical design conditions for unit selection.1PowerEvaporating Temperature (oC)CapacityEvaporating Temperature (oC)
ZX Platform Condensing UnitR404A/R507 - 50 HzZX Family: Medium TemperatureCapacity and Power (kW) at 50 Hz - ing Temperature (oC)CapacityEvaporating Temperature 9.8011.6113.5915.816.076.196.366.576.827.07Notes: 1 Available on PFJ models only2Available on TFD models onlyBased on a return gas temperature of 18.3 C.Power includes condenser fan.Ambient 38 C and 43 C are typical design conditions for unit selection.8
R22 - 60 HzZX Family: Medium TemperatureCapacity and Power (kW) at 60 Hz - bientTemperature(oC)CapacityEvaporating Temperature 969.4110.0010.58Note: Power include condenser fan.Ambient 38 C and 43 C are typical design conditions for unit selection.9PowerEvaporating Temperature (oC)
ZX Platform Condensing UnitR404A/R507 - 60 HzZX Family: Medium TemperatureCapacity and Power (kW) at 60 Hz - bientTemperature(oC)PowerEvaporating Temperature (oC)CapacityEvaporating Temperature s: Power includes condenser fan.Ambient 38 C and 43 C are typical design conditions for unit selection.10
R22 - 50 HzZXD Family: Digital Medium TemperatureCapacity and Power (kW) at 50 Hz - Evaporating Temperature (oC)CapacityEvaporating Temperature (oC)Based on suction superheat of 10K.Power include condenser fan.Ambient 38oC and 43oC are typical design conditions for unit selection.
ZX Platform Condensing UnitZXD Family: Digital Medium TemperatureCapacity and Power (kW) at 50 Hz - 507 - 50 HzCapacityEvaporating Temperature (oC)PowerEvaporating Temperature 7.268.7710.5012.346.796.887.027.217.43Notes: Based on return gas temperature of 18.3oC.at suction superheat of 10 K.Power include condenser fan.Ambient 38oC and 43oC are typical design conditions for unit selection.12
ZXD Family: Digital Medium TemperatureCapacity and Power (kW) at 60 Hz - ture(oC)PowerEvaporating Temperature (oC)CapacityEvaporating Temperature .269.069.30Notes: Based on return gas temperature of 18.3oC.at suction superheat of 10 K.Power include condenser fan.Ambient 38oC and 43oC are typical design conditions for unit selection.13R404A/R507 - 60 Hz
ZX Platform Condensing UnitR22 - 50 HzZXL Family: Low TemperatureCapacity and Power (kW) at 50 Hz - ng Temperature (oC)CapacityEvaporating Temperature 50201.35 1.57 1.90 2.28 2.76 3.30 3.93 4.64 5.41 0.94 1.03 1.12 1.19 1.26 1.31 1.36 1.401.43271.32 1.55 1.87 2.26 2.73 3.27 3.89 4.59 5.36 1.10 1.20 1.29 1.36 1.43 1.49 1.55 1.591.63321.32 1.55 1.86 2.24 2.70 3.24 3.85 4.54 5.31 1.26 1.36 1.45 1.53 1.61 1.67 1.73 1.781.81381.26 1.48 1.78 2.15 2.61 3.13 3.74 4.42 5.18 1.51 1.61 1.71 1.79 1.87 1.94 2.00 2.052.09431.15 1.36 1.66 2.03 2.47 2.99 3.59 4.27 5.02 1.76 1.87 1.97 2.05 2.13 2.21 2.27 2.322.37480.99 1.20 1.49 1.85 2.29 2.81201.65 1.90 2.20 2.70 3.40 4.10 4.85 5.73 6.72 1.18 1.28 1.38 1.48 1.57 1.65 1.74 1.811.89271.61 1.87 2.12 2.67 3.31 4.03 4.84 5.72 6.69 1.32 1.40 1.49 1.57 1.64 1.71 1.78 1.841.90321.56 1.82 2.09 2.63 3.26 3.97 4.76 5.63 6.58 1.51 1.59 1.66 1.72 1.79 1.85 1.90 1.952.00381.42 1.68 1.97 2.49 3.10 3.79 4.56 5.42 6.36 1.85 1.91 1.97 2.02 2.07 2.11 2.15 2.192.22431.23 1.48 1.79 2.30 2.89 3.57 4.33 5.17 6.09 2.22 2.27 2.31 2.35 2.39 2.43 2.45 2.482.50481.10 1.28 1.54 2.03 2.61 3.27201.94 2.29 2.67 3.17 3.78 4.48 5.40 6.52 8.06 1.28 1.45 1.60 1.74 1.87 1.99 2.09 2.182.26271.90 2.19 2.58 3.08 3.69 4.40 5.20 6.44 7.85 1.36 1.52 1.67 1.80 1.92 2.03 2.13 2.212.28321.80 2.09 2.49 2.99 3.60 4.32 5.14 6.06 7.63 1.55 1.70 1.85 1.98 2.09 2.20 2.29 2.372.43381.58 1.87 2.27 2.77 3.39 4.10 4.92 5.85 7.30 1.92 2.07 2.21 2.33 2.45 2.54 2.63 2.702.76431.31 1.59 1.99 2.50 3.11 3.83 4.65 5.58 6.95 2.36 2.51 2.64 2.76 2.86 2.96 3.04 3.113.16481.21 1.35 1.63 2.13 2.75 3.47202.56 2.90 3.44 4.15 5.01 5.98 7.03 8.14 9.26 1.68 1.73 1.79 1.88 1.98 2.09 2.22 2.372.52272.29 2.64 3.19 3.91 4.76 5.71 6.75 7.83 8.92 1.81 1.87 1.95 2.05 2.17 2.30 2.44 2.602.76322.12 2.47 3.02 3.72 4.56 5.49 6.50 7.55 8.62 2.08 2.16 2.25 2.36 2.48 2.62 2.78 2.943.11381.93 2.27 2.80 3.4
1 ZX Platform Condensing Unit was designed based on three factors demanded by industry users: Energy Efficiency - Utilizing Copeland Scroll compressor technology, variable speed fan motor, large capacity condenser coil and advanced control algorithms, energy consumption is significantly reduced.
