WIXLIB

11.12.13.14.15.Vernier Bevel Protractor – parts, reading anduses.Tool angles and their effects on cutting variousmaterial.45. Identification of milling machine. (02 hrs) MillingMachine:importance,types,46. Demonstrate working principle of Milling construction and specification.Machine. (04 hrs)Driving and feed mechanism of Milling Machine47. Set vice & job on the table of MillingMachine. (05 hrs)Nomenclature of milling cutters, different48. Set arbor on the spindle of milling milling cutter angles, Milling cutter materials.machine. (08 hrs)Job holding devices-vice, clamps, V-block,49. Set the cutter on arbor. (04 hrs)parallel block etc.50. Safety points to be observed whileworking on a milling machine. (02 hrs)Milling cutter holding devices, work holdingdevices, milling process – Up milling and Downmilling.51. DemonstrateUp Milling and Down Calculation of cutting speed, feed, machiningMilling Process. (05 hrs)time for milling machine. Milling machine52. Perform sequence of milling for six faces operations.of a solid block 2 numbers. (13 hrs)53. Check the accuracy with the help of tri- Milling machine attachments – vertical millingsquare and vernier height gauge. (02 hrs)attachment, universal milling attachment,54. Perform Step milling using side and face circular milling attachment, dividing headcutter checking with depth micrometer. attachment, etc.(05 hrs)Chain, Sprocket and their applications.Spline – types and uses.55. Milling blank piece (plain milling). (10 Introduction to coolant & lubricant-differencehrs)between them, types and uses of each.56. Slot milling with side and face cutter (08 Dividing head – Introduction, construction,hrs) and Slot cutting by slitting saw. (07 types. Simple and universal dividing head.hrs)Indexing methods – direct indexing, simpleindexing, angular indexing, differential indexingand its calculations.57. Identification of different types of Grinding machine introduction, types, Surface &grinding machine. (02 hrs)Cylindrical grinding Machine- their parts,58. Wheel balancing & truing.(06 hrs)functions, specification, and uses. Safety points59. Dressing of grinding wheel.(02 to be observed while working on a Grindinghrs)machine.60. Grinding of block (six sides) in surfacegrinding machine with an accuracy of 0.01 mm. (15 hrs)61. Grinding of step block in surface grinding Grinding wheel shapes and sizes. Standardmachine with an accuracy of 0.01 mm. marking system. Selection of grinding wheel.(15 hrs)Specification and Identification of grinding62. Grinding of slot block in surface grinding wheels.machine with an accuracy of 0.01 mm.(10 hrs)7

16.17.18.19.20.21.22.23.Cylindrical grinding:Procedure for mounting of grinding wheels,63. External Parallel grinding (Both holding balancing of grinding wheels.in chuck/ collet and in between centres. Dressing, types of dresser.(17 hrs)Glazing and Loading of wheels – its Causes and64. Plunge grinding. (08hrs)remedies. Roughness values and their symbols.Explain the importance and necessity of quality.Cylindrical grinding:-do65. Internal Parallel grinding (Both holding inchuck/collet and in between centres). (25hrs)66. Grinding of step in Cylindrical grinding Selection procedure of grinding wheels.machine with an accuracy of 0.01 mm Abrasives - its types, Bond, Grade, Grit,(15 hrs)structure.67. Grinding of external taper in Cylindrical Standard marking system of Grinding Wheel.grinding machine with an accuracy of 0.01 mm. (10 hrs)68. Demonstrate and practice of grinding of Tool & cutter grinder-construction, use andend mill cutter of different sizes. (25 hrs) specification.69. Prepare simple mould design drawingswith basics of AutoCAD viz., Basic andadvanced 2D drafting, Draw commands,Constraints, Modify commands, Layers,Line types block, Texts, Attribute, Table,Dimensioning, Isometric, Solid modelling,View port. (50 hrs)70. Prepare solid modelling of simple mouldwith Pro-E [Sketch, Part (solid, surface,free style, flexible modelling, sheetmetal.), Assembly, Creo direct, Creosimulate]. (25 hrs)71. Creating (NC assembly and mould cavity)drawing. (10 hrs)72. Part drawing of the universal couplingassembled all the parts and solidmodelling and denoted by colouredcombination. (15hrs)73. Introduction to gas welding/ arc welding/MIG welding equipment, simple weldingand brazing practice. (25 hrs)74. Practice on die welding, welding onhardened die block as well as on diecasting dies. (25 hrs)75. Make simple drilling jig (20 hrs)76. Manufacturing of indexing jigs. (20 hrs)8AutoCAD: Introduction to AutoCAD, creatingfirst drawing, learning the tools trade, organizingthe work, drawing the first mould.Pro-E: Familiarization of interface/ Windows,Sketching, basic modeling, advanced cturing – mould design awareness.Explanation of gas welding, arc welding andMIG welding techniques description of weldingequipments and welding joints.Knowledge about flux, filler rod material.Die welding techniques.Introduction to tooling.Introduction to Jigs and Fixtures, Plane ofmovements, possible movements of work piece,location of work piece, types of Jigs, Types ofFixtures, Jigs and machine relations.

24.25.26.Method of restricting the possible movement(principle, 3-2-1 pin method).Locating method.Introduction of locating devices, its material,types of locators, locator for flat, surface,internal diameter and external profit.Clamping and work holding devices: Ejectors,clamping devices, types of clamps for jig andfixture. Material for ejector and clamps.Drill BushesType of drill jigs.Type of fixture.Fixture and machine relations, cutting force onjigs and fixtures, elements of jigs and fixtures,jigs and fixture cutting tool relations, design ofjigs and fixtures, failure of jigs and fixtures.77. Manufacturing of milling fixture and Types of press Tools/ Operations: Guide Plateapplication. (50 hrs)tool, piercing tool, blanking tool, progressiveORtool, compound tool, cut off tool, parting tool,78. Manufacturing of turning fixture and etc. (03 hrs)application. (50 hrs)Theory of Shearing: Shearing TheoryORDescription in Press Tool, Critical Stage of79. Manufacturing of grinding fixture and shearing.application. (50 hrs)80. 2D and 3D machining with CAM Preparing for contour and profile machining.software. (50 hrs)Safety precaution – Safe handling of tools,equipment of EDM/ wire cut machine.Control specification and machine axes.Describe machine tool elements, feed drives.Advantage and disadvantage of wire cutmachine. (Video Demo of machine operation tobe given)81. Study of CNC lathe, key board andSafety Precautions: Safe handling of tools,specifications. (05 hrs)equipment & CNC machines, CNC turning with82. Machine starting & operating inFANUC CNC CONTROL- (Fanuc-Oi-T latest)Reference Point, JOG, and IncrementalCNC Machine &Control specifications. CNCModes. (15 hrs)system organization Fanuc-0i-T. Co-ordinate83. Co-ordinate system points, assignmentssystems and Points. CNC lathe, Types, MachineandsimulationsAbsoluteandaxes.incremental programming assignmentsand simulations. (20 hrs)84. Co-ordinate points, assignments andsimulations. Identification of machineover travel limits and emergency stops.(10 hrs)85. Work and tool setting. Automatic Modeoperation: facing, profile turning,drilling, tapping, reaming, thread cutting9

27.28.etc. (25 hrs)86. Study of CNC Machining centre, keyboard and specifications. (05 hrs)87. Machine starting & operating inReference Point, JOG, and IncrementalModes. (10 hrs)88. Co-ordinate system points, assignmentsandsimulationsAbsoluteandincremental programming assignmentsand simulations. (15 hrs)89. Polar co-ordinate points, assignments andsimulations. Identification of machineover travel limits and emergency stops.(20 hrs)90. Work and tool setting. Automatic Modeoperation: Face Milling, profile milling,drilling, tapping, reaming etc. (25 hrs)91. Manufacturing die as per drawingdimension and maintain die clearance anddie land, provide angular clearance afterdie land. (25 hrs)92. Manufacturing of Punch as per drawingdimension. (15 hrs)93. Manufacturing stripper plate bottom plate(die press) tap plate, punch holder, gaugesand shank, thrust plate, stop pin. (35 hrs)(May use the plates from turning, millingand grinding exercises)Safety Precautions: Safe handling of tools,equipment & CNC machines, CNC Mill withFANUC CNC CONTROL- (Fanuc-0i-M latest)CNC Machine &Control specifications. CNCsystem organization Fanuc-0i-M. Co-ordinatesystems and Points. CNC Machines Milling,Types, Machine axes.Cutting clearance: Importance of cuttingclearance, typical appearance characteristics,determination of punch and die dimensions.Land and angular clearance: Importance ifangular clearance, methods of providing angularclearance.Basic design of guide plate tool.Alignment technique between Punch and Diewhile assembly.Guide Plate Tool: Construction, function ofelements, related design.Cutting force: calculation of cutting force forpress tool operations, selection of suitable press,method of reducing cutting force.29.Stock material: Relation of piece part and stockstrip, stock material used in press work,differentiate stock strip and unit stock.Strip layout: Importance of strip layout, differenttypes of strip layout, economic layout.Punch: Cutting punches, non-cutting punches,hybrid punches, types of punches, selection ofpunches.Buckling of punches: Buckling theorem,problems, types of loading coming on a punch,determining of the size of the punch.Die Block: Types of dies, requirement of dieblock.94. Construct a piercing and blanking tool as Stoppers: Function, basic stop principles,10

per the design given. (all components of construction of different types of stoppers.tool to be the exercises of other machines) Strippers: Function, types of stripper,(50 hrs)constructional details.Gauge: Function of gauge, types of gauge.Pilots: Purpose of pilot, types of pilot, functionof pilot, different methods of piloting.Side cutterShank and positioningDie Set: Different types of die set, die setcomponents, die set material, types of die set,shut height.Presses: Classification of press, types of a press,parts of a press, press selection, strip feedingarrangement, die cushion.30.31.32.Blanking Tool: Construction, function ofelements, related design.Piercing Tool: Construction, function ofelements, related design.Ejector and sheddersProgressive tool: Construction, function ofelements, related design of progressive too.Basic principles of hydraulics/ pneumaticssystem, advantages and disadvantages ofhydraulics and pneumatics systems, theory ofPascal’s law, Brahma’s press, Pressure and flow,types of valves used in hydraulics andpneumatics system.Study of basic Electricals- Voltage –Current etc.Working of Solenoids, Inductors, Motors,Generator based On Electromagnetic InductionPrincipleSwitches, Fuse and Circuit BreakersIntroduction to Sensors--Fundamental of SensorProximity Sensors Classification and OperationProximity Sensor-Types Of Proximity SensorAnd Their Working-Industrial ApplicationSensors for Distance and Displacement -LVDTLinear Potentiometer -Ultrasonic and OpticalSensors-Industrial Application95. Identification and familiarisation ofvarious types of hydraulic & pneumaticelements such as cylinder, valves,actuators and filters. (10 hrs)96. Study of simple hydraulic & pneumaticcircuit. (40 hrs)97. MeasureCurrent,VoltageandResistance using simple Ohm s LawCircuit and familiarizing multi-meter.(05hrs)98. Soldering Techniques. (05hrs)99. Step up and step downtransformers.(05hrs)100. Working with Solenoids and Relays.(05hrs)101. Working of Motor & generators. (05hrs)102. Behaviour of Proximity Sensors. (05hrs)103. Behaviour of ultrasonic sensors. (05hrs)104. Logical operation of sensors. (05hrs)105. Limit & Level Control using Sensors.(05hrs)106. Interfacing of Sensors with ElectricalActuators. (05hrs)107. Construct a compound tool as per theCompound Tool: Introduction, description ofdrawing using various tool roomdifferent parts and their function, calculation ofmachines and equipments. (75 hrs)clearance, construction.11

33.34.35.36.108. Construct a progressive tool as per thedrawing (145 hrs)109. Preparedifferenttypesofdocumentation as per industrial needby different methods of recordinginformation for the project. (05 hrs)110. Perform Periodic Lubrication system onMachines. (10 hrs)111. Perform simple repair work. (15hrs)112. Perform the routine maintenance withcheck list. (05 hrs)113. Inspection of Machine tools such asalignment, levelling etc. (10 hrs)114. Accuracy testing of machine tools suchas geometrical parameters. (10 hrs)115. Construct a “V” bending tool as per thedrawing (75 hrs)-Shaving tool.Bending tool: Principles of bending, plasticdeformation due to bending, bending elements,blank length, bending stress, bending force,spring back, stripping “U” bend, effect of graindirection.Lubricating system-types and importanceMaintenance: Definition, Types andnecessity.System of symbol and colour coding.Possible causes for failure and remedies.itsForming tool: Construction, function ofelements, related designDrawing Tool: Description of drawing and deepdrawing, deep drawing cylindrical cup, forceacting on a component while drawing, metalflow during drawing, wrinkling and puckering,blank development, drawing force, presscapacity, blank holding force, die and punchradius, draw beeds, air vents, lubrication,number of draws drawing flanged components,metal flow in rectangular shells, fault occurringduring deep drawing.116. Construct a draw tool (single stage) as Factors effecting tool lifeper the drawing given using various Fine Blanking Toolmachine tools and equipments. (75 hrs)Revision & TestNOTE: - Maximum uses of video demonstration and other IT based teaching aids may be adopted todeliver the theoretical knowledge.12

Syllabus forEMPLOYABILITY SKILLS13

GENERAL INFORMATION(Employability Skill)1. Name of the subject: EMPLOYABILITY SKILLS2. Hours of Instruction: 110 Hrs.3. Examination: The examination will be held at the end of the training.4. Instructor Qualification:MBA OR BBA with two years experience OR Graduate in Sociology/ Social Welfare/Economics with Two years experience OR Graduate/ Diploma with Two years experience andtrained in Employability Skills from DGET institutesANDMust have studied English/ Communication Skills and Basic Computer at 12th / Diploma leveland aboveORExisting Social Studies Instructors duly trained in Employability Skills from DGET institutes5. Instructor:One full time regular instructor shall be engaged on every 240 numbers of trainees forteaching the subject “Employability Skills”. One additional full time regular instructorwould be required on increase in every 240 trainees. Wherever the trainees are lessthan 240 or part thereof, a part-time instructor may be engaged to teach the subject.14

ALLOTMENT OF TIME AND MARKS AMONG THE TOPICSSl.No.TopicsAllotted Hours1. English Literacy2. I.T. Literacy3. Communication Skills4.20 hrs.20 hrs.15 hrs.SUB TOTAL:5.Entrepreneurship Skills6. Productivity7. Occupational safety , health andEnvironment Education8.Labour Welfare Legislation9. Quality ToolsSub Total:TOTALMarksAllotted99755To becovered in2515 hrs.10 hrs.15 hrs.65605 hrs.10 hrs.35Block – I5525110 hrs.5015

Detail of SyllabusDURATION: 110 HOURSCORE SKILL – EMPLOYABILITY SKILLDuration : 20 hrsMarks : 091. English LiteracyPronunciationAccentuation (mode of pronunciation) on simple words, Diction (useof word and speech)Functional GrammarTransformation of sentences, Voice change, Change of tense, Spellings.ReadingReading and understanding simple sentences about self, work andenvironmentWritingConstruction of simple sentences Writingsimple EnglishSpeaking/ SpokenEnglishSpeaking with preparation on self, on family, on friends/ classmates, onknown people, picture reading, gain confidence through role-playing anddiscussions on current happenings, job description, asking about someone'sjob habitual actions. Cardinal (fundamental) numbers ordinal numbers.Taking messages, passing on messages and filling in message forms,Greeting and introductions, office hospitality, Resumes or curriculum vitaeessential parts, letters of application reference to previous communication.Duration : 20 hrsMarks: 092. IT LiteracyBasics of ComputerIntroduction, Computer and its applications, Hardware and peripherals,Switching on-Starting and shutting down of computer.Computer OperatingSystemBasics of Operating System, WINDOWS, the user interface of WindowsOS, Create, Copy, Move and delete Files and Folders, Use of Externalmemory like pen drive, CD, DVD etc., Use of Common applications.Word Processing andWorksheetBasic operating of Word Processing, Creating, opening and closingDocuments, use of shortcuts, Creating and Editing of Text, Formatting theText, Insertion & creation of Tables. Printing document.Basics of Excel worksheet, understanding basic commands, creating simpleworksheets, understanding sample worksheets, use of simple formulas andfunctions, Printing of simple excel sheets.Computer Networking Basic of computer Networks (using real life examples), Definitions of LocalArea Network (LAN), Wide Area Network (WAN), Internet, Concept ofand InternetInternet (Network of Networks),Meaning of World Wide Web (WWW), Web Browser, Website, Web pageand Search Engines. Accessing the Internet using Web Browser,16

Downloading and Printing Web Pages, Opening an email account and use ofemail. Social media sites and its implication.Information Security and antivirus tools, Do's and Don'ts in InformationSecurity, Awareness of IT - ACT, types of cyber crimes.Duration : 15Marks: 073. Communication SkillshrsCommunication and its importanceIntroduction toCommunication Skills Principles of effective communicationTypes of communication - verbal, non-verbal, written, email, talking onphone.Non-verbal communication-characteristics, components-Para-languageBody languageBarriers to communication and dealing with barriers.Handling nervousness/ discomfort.Listening SkillsListening-hearing and listening, effective listening, barriers to effectivelistening, guidelines for effective listening.Triple- A Listening - Attitude, Attention & Adjustment.Active listening skills.Motivational Training Characteristics essential to achieving success.The power of positive attitude.Self-awarenessImportance of commitmentEthics and valuesWays to motivate oneselfPersonal goal setting and employability planning.Facing InterviewsManners, Etiquettes, Dress code for an interview.Do's & Don'ts for an interview.Behavioral SkillsProblem SolvingConfidence BuildingAttitudeDuration : 15 hrsMarks: 064. Entrepreneurship SkillsConcept ofEntrepreneurshipEntrepreneur - Entrepreneurship - Enterprises:-Conceptual issueEntrepreneurship vs. management, Entrepreneurial motivation.Performance & Record, Role & Function of entrepreneurs in relation to theenterprise & relation to the economy, Source of business ideas,Entrepreneurial opportunities, The process of setting up a business.Project Preparation & Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept &application of PLC, Sales & distribution Management. Different BetweenMarketing analysisInstitutions SupportSmall Scale & Large Scale Business, Market Survey, Method ofmarketing, Publicity and advertisement, Marketing Mix.Preparation of Project. Role of Various Schemes and Institutes for self-17

employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/ nonfinancing support agencies to familiarizes with the Policies /Programmes &procedure & the available scheme.InvestmentProcurementProject formation, Feasibility, Legal formalities i.e., Shop Act, Estimation &Costing, Investment procedure - Loan procurement - Banking Processes.Duration : 10 Hrs.Marks: 055. ProductivityBenefitsPersonal / Workman - Incentive, Production linked Bonus,Improvement in living standard.Affecting FactorsSkills, Working Aids, Automation, Environment, Motivation - Howimproves or slows down.Comparison withdeveloped countriesComparative productivity in developed countries (viz. Germany, Japanand Australia) in selected industries e.g. Manufacturing, Steel, Mining,Construction etc. Living standards of those countries, wages.Personal FinanceManagementBanking processes, Handling ATM, KYC registration, safe cash handling,Personal risk and Insurance.6. Occupational Safety, Health and Environment EducationSafety & HealthDuration : 15 Hrs.Ma

45. Identification of milling machine. (02 hrs) 46. Demonstrate working principle of Milling Machine. (04 hrs) 47. Set vice & job on the table of Milling Machine. (05 hrs) 48. Set arbor on the spindle of milling machine. (08 hrs) 49. Set the cutter on arbor. (04 hrs) 50. Safety points to be observed while working on a milling machine.