FOAM - Apache Pipeline Products

Transcription

FOAMHeavy DensityFoam Pigs2 - 60”Pg. 5-2FoamWiping/CleaningPg. 5-8FoamDiameterPg. 5-3FoamScrapingPg. 5-9FoamSizesPg. 5-4FoamPlastic BrushPg. 5-10FoamChartPg. 5-5ProVex FD 2 - 42”Pg. 5-11FoamDryingPg. 5-6FoamSphere/BallsPg. 5-12FoamDrying/CleaningPg. 5-7FoamOptionsPg. 5-13Medium DensityStyleTypeFunctionStyleTypeFunctionHDBS (Heavy DensityBare Squeegee)Heavy DryingMDBS (MediumDensity Bare Squeegee)Regular DryingHDCC (Heavy DensityCriss Cross)Heavy WipingMDCC (MediumDensity Criss Cross)Regular WipingHDWB (Heavy DensityWire Brush)Heavy ScrapingMDWB (MediumDensity Wire Brush)Regular ScrapingHDSC (Heavy DensitySilicone Carbide)Heavy ScrapingMDSC (MediumDensity Silicon Carbide)Regular ScrapingPorcupine(Total Wire Brush)Max ScrapingMDPB (MediumDensity Plastic Brush)Regular Scrapingin Lined orPlastic PipeLight DensityOptionsStyleTypeFunctionStyleTypeMLS (MediumLight Swab)Light DryingHandlingRopeLDBS (Light DensityBare Squeegee)Light DryingTransmitterCavitySLS (Super Light Swab) Light DryingProVex FD PigRemoval of liquids in gas lines, wax removalin crude oil pipelines, de-watering afterhydrostatic testing, nitrogen purge.Available With: handling ropes,transmitter cavitiesFunctionPolypropylene rope for one orboth ends of the pig for easeof handling.Standard and customizedcavity for encasing transmittersfor pig tracking.Double Dish Ideal for bi-directionaloperations and evacuationof liquids.Foam Balls Bi-directional, shortradius bends for drying, wipingand scraping.Full CoatRegular Scraping1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-1

FOAMFOAM PIGS2-60” (51-1524mm)Versatile. Economic. Field-proven. Known as the most common and cost-effective pigging solution for pipelinecleaning, Apache offers its line of multi-faceted foam pigs and spheres.Not only do they remove liquids in natural gas pipelines, this specialist line reduces wax build-up in crude oilpipelines, de-waters lines following hydrostatic testing, dries pipelines, and provides light to moderate cleaning.Features & Benefits: To perform effectively, all Apache foam pigs and spheres are manufactured from the highest quality open cellpolyurethane foam. This special composition of polyurethane is very durable. It resists abrasion, making it hardwearing, offering maximum flexibility for use in a wide range of applications.Foam pigs are exceptionally flexible, which is critical to their ability to operate in a variety of the most complexpipeline networks. They can easily negotiate short radius bends, miter bends, tees, and multi-diameter lines.The basic foam pig design can be customized to include a number of tough urethane coatings. For example, bysimply adding aggressive wire brushes into urethane coating, the pig acts as a durable, efficient cleaner for hardpipe scale applications.Apache offers a number of different profiles of foam pigs, each with its individual characteristics. Here are just afew of them:Double Dish - Ideal for bi-directional operations and evacuating liquids.Double Nose – Perfect for bi-directional operations and in multi-diameter pipeline.Foam Balls – Excellent for bi-directional operations, and navigating short radius bends for drying, wiping andscraping.Options Available: 5-2Polypropylene handling rope for one or both ends of the pig for easy handling.Transmitter housing to accommodate electronic tracking equipment.Custom designs and sizes are available. Please contact Apache for more details.1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAM DIAMETERSOUTSIDE DIAMETER OF BARE, UNCOATED FOAM PIGSNo two pipelines are alike. So when it comes to developing a custom foam pig solution tomeet your needs, Apache offers some basic guidelines about foam pig diameter.Apache recommends that the diameter of foam pigs be no less than 5% larger than theinside diameter of the pipe. Foam pigs are designed to navigate short radius bends andtraverse up to a 35% anomaly in pipe bore.At Apache, we manufacture foam pigs from 2” to 60”. Our diameter range is in line with allstandard pipe sizes, and features a finished diameter tolerance of /- 2%. Bear in mind that applying a coating of polyurethane to the outside surface of afoam pig will increase the diameter by 0.125” to 0.250”.If you would like us to develop a custom solution for you, just get in touch.Available Diameters:2”, 3”, 4”, 5”, 6”, 7”, 8”, 10” & 12”14” to 60”available in ¼” or ½”even sizes onlyOther diameters are available on a custom order basis.1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-3

0006.2506.5006.7507.0007.2508.0008.2508.500*Custom Sizes Available Upon 014.00016.00018.00020.00022.00024.000Sizes 26” to 60” use our Tapered Nose Pig .001575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAMTo perform effectively, all Apache foam pigs and spheres are manufactured from the highest quality open cellpolyurethane foam. This special composition of polyurethane is very durable. It resists abrasion, making it hardwearing, offering maximum flexibility for use in a wide range of applications.Foam pigs are exceptionally flexible, which is critical to their ability to operate in a variety of the most complexpipeline networks. They can easily negotiate short radius bends, miter bends, tees, and multi-diameter lines.The basic foam pig design can be customized to include a number of enhancements. For example, by simplyadding aggressive wire brushes into urethane coating, the pig acts as a durable, efficient cleaner for hard pipe scaleapplications.Foam pigs and spheres: the most cost-effective, versatile pipeline cleaning solution available today. An excellentchoice for progressive pigging scenarios.Custom designs and sizes are available. Please contact Apache for more details.Heavy Density (8-10 lb/ft3 or 128-160 kg/m3)StyleTypeFunctionMedium Density (5-7 lb/ft3 or 80-112 kg/m3)StyleTypeFunctionHDBS (Heavy DensityBare Squeegee)Heavy DryingMDBS (MediumDensity Bare Squeegee)Regular DryingHDCC (Heavy DensityCriss Cross)Heavy WipingMDCC (MediumDensity Criss Cross)Regular WipingHDWB (Heavy DensityWire Brush)Heavy ScrapingMDWB (MediumDensity Wire Brush)Regular ScrapingHDSC (Heavy DensitySilicone Carbide)Heavy ScrapingMDSC (MediumDensity Silicon Carbide)Regular ScrapingPorcupine(Total Wire Brush)Max ScrapingMDPB (MediumDensity Plastic Brush)Regular Scrapingin Lined or PlasticPipeLight DensityOptionsStyleTypeFunctionLDBS (Light DensityBare Squeegee)Light Drying2 lb/ft3MLS (Medium LightSwab)Light Drying2 lb/ft3SLS (Super Light Swab) Light Drying1 lb/ft3ProVex FD PigRemoves liquids in gas lines, wax in crudeoil pipelines, de-waters after hydrostatictesting, nitrogen purge operations. Availablewith handling ropes or transmitter cavity.StyleTypeFunctionHandlingRopePolypropylene rope for one orboth ends of the pig for easyhandling.Transmitter Standard and customizedCavitycavity for encasing transmittersfor pig tracking.Double Dish Ideal for bi-directionaloperations and evacuation ofliquids.Foam Balls Bi-directional, short radiusbends for drying, wiping andscraping.Full CoatRegular ScrapingFoam densities are approximations and can change depending on several different factors. Figures above are industry standards.1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-5

FOAMDRYINGSLS Super Light SwabLight DryingMLS 5-6Medium Light SwabMedium Drying1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAMDRYING & CLEANINGLDBSMDBS Light DensityBare SqueegeeLight DryingMedium DensityBare SqueegeeRegular DryingHDBS Heavy DensityBare SqueegeeHeavy Drying1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-7

FOAMWIPING & CLEANINGMDCC Medium DensityCriss CrossRegular WipingHDCC 5-8Heavy DensityCriss CrossHeavy Wiping1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAMSCRAPINGMDSCMDPBMDWB Medium DensitySilicone CarbideRegular ScrapingMedium DensityPlastic BrushLined Plastic PipeRegular ScrapingMedium DensityWire BrushRegular ScrapingHDWBHDSCPORCUPINE Heavy DensityWire BrushHeavy ScrapingHeavy DensitySilicone CarbideHeavy ScrapingHeavy DensityTotal Wire BrushMaximum Scraping1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-9

FOAMMEDIUM DENSITY PLASTIC BRUSHThe latest addition to Apache’s world-class line of pipeline cleaners isthe Medium Density Plastic Brush. It is manufactured with exclusivematerial that allows it to clean as thoroughly as a tough steel brushwithout damaging lined pipe.Here are just some of its many benefits: No metal parts so no risk ofscratching pipe. Cleans without damaging linedpipe. Cleans as well as a steelbrush. Easily negotiates short radiusbends. Acceptable for cleaning nonmetallic, lined or internallycoated pipe. Brush bristles are set fartherapart than on a steel brush,eliminating “clogging.” Available in all common sizesand configurations.5-101575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAMProVex FD Pig2-42” (51-1067mm)Versatile. Effective. Field-proven. To remove liquids from a pipeline, Apache offers the multi-faceted ProVex FD pig.Known throughout the pipeline industry as the ultimate pigging solution for achieving a liquid-free line, the durableProVex FD is a particularly versatile bi-directional pig.Not only does it remove liquids in natural gas lines, the ProVex FD successfully reduces wax build-up in crude oilpipelines, dewaters lines following hydrostatic testing, and executes nitrogen purging. In fact, it’s one of the mostmulti-purpose pigs on the market today.O.D.Features & Benefits: Made from tough, flexible foam, the ProVex FD uses anengineered series of molded channels that provide multiplewiping discs. Each channel is coated with durable ApacheReliathane polyurethane elastomer to form a cutting edge oneach disc, facilitating longer runs.It is bi-directional, so that it can run in either direction.With its single piece construction, the ProVex FD pig easilynegotiates 1.5D bends, allowing it to move reliably through pipingsystems.Options Available: Size2”3”4”ProVex FD Heavy Density*Apache Pipeline Products acknowledgesthe design contribution from Inline Services.6"8"10"12"Polypropylene handling rope for one or both ends of the pigfor easy handling.Transmitter housing to accommodate electronic trackingequipment.3” and 4” sizes are for low flow applications or non .50”6.50”8.50”10.50”12.50”Part 0”24.00”30.00”34.00”36.00”42.00”Part 085-8030-0085-8034-0085-8036-0085-8042-001575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-11

FOAMSPHERE/BALLSApache foam balls are fabricated from the highest quality open cell polyurethane foam. The flexible nature of thesepigs allows for the negotiation of both short radius bends and unexpected reductions in pipe bore. Solid urethanespheres are available in a variety of different durometers.FOAM PIG BALLS AND URETHANE SPHERESARE THE MOST COST EFFECTIVE, VERSATILE DESIGNOF PIPELINE CLEANER IN THE MARKET TODAY.Available Sizes:Features & Benefits: Bi-directional, short radius bends for drying.Light wiping and scraping.2.00”2.25”2.50”Options Available: .50”10.50”Bare Foam:LightMediumHeavy DensityCriss Cross Foam BallsWire Brush Foam BallsFull Coat Foam BallsSilicone CarbideCLEAN OUT BALLSApplications:LAY FLAT WATER LINESIRRIGATION LINESCONCRETE TRUCK LINESMANURE LINESSize3.50"4.50"6.30"7.87"Part izePart #8.66" 02-SPNG-086610.24" 02-SPNG-102412.30" 02-SPNG-1230SOLID URETHANE SPHERES ARE AVAILABLE IN ALL DUROMETERS5-1260-63 DUROMETER70-75 DUROMETER80-85 DUROMETERVery soft and pliableSomewhat firm, but quite flexibleFirm with fair flexibilityMost common for solid-cast pigs1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide

FOAMOPTIONSHANDLING ROPETRANSMITTER CAVITY Polypropylene rope for one or bothends of the pig for ease of handling.Standard and customizedcavity for encasing transmittersfor pig tracking.FULL COATDOUBLE DISH Regular ScrapingIdeal for bi-directional operations andevacuation of liquids.1575 - 90 Ave Edmonton, AB Canada T6P 0E2Ph: 780.416.4850 Fax: 780.416.4829 apachepipe.com Email: sales@apachepipe.comworld class world wide5-13

At Apache, we manufacture foam pigs from 2" to 60". Our diameter range is in line with all standard pipe sizes, and features a finished diameter tolerance of /- 2%. Bear in mind that applying a coating of polyurethane to the outside surface of a foam pig will increase the diameter by 0.125" to 0.250". If you would like us to develop a .