Operating And Service Manual - Parts.Expert

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Operating and Service ManualRO-MP-2500x4002000 v.1PACKAGING TECHNOLOGYEN ISO 900170 100 M 745EAM-MOSCA Corp.RO-MP-2 1- 1

MAIN SHAFT ASSEMBLY1620-0110-00 4/14/1997RO-MP-2 5-2

MAIN SHAFT 7282931323334353637383940414243444748Part -192670-0110-200401-0110-110401-0110-12NT 72NT 176NT 74NT 1672NT 7NT 9 **NT 18NT 76NT 891NT 1008NT 259NT 872NT 475NT 2445NT 36NT 80NT 999NT 2222NT 2129B02ME 1882ME 2120Description:Cam Set Assembly CompleteMotor BracketStrap Track CamSensor FlagHand AdjustmentSensor FlagCamCouplingCouplingLeft Bearing BlockRight Bearing BlockWasherLock WasherLock WasherLock WasherSnap RingBearingSocket Cap ScrewSocket Cap ScrewSet ScrewSet ScrewSocket Cap ScrewSet ScrewHex ScrewWoodruff KeyKeyKeyRoll PinLock WasherCoupling InsertMotor (over 600mm)Motor (Up to -MP-2 5-3

CAM SHAFT ASSEMBLY1620-0111-00 12/9/96RO-MP-2 5-4

CAM SHAFT ASSEMBLY1620-0111-00Item1011121317192025272930Part 11-130120-0111-032902-010101-062101-2110-09NT 7NT 36NT 1582NT 1067Description:ShaftSlide Plate Cam (Cam 27)Left Gripper Cam (Cam 28)Knife Bar Cam (Cam 29)Right Gripper Cam (Cam 21)Heater Cam (Cam 38)Spacer s:5-6mm StrapRO-MP-2 5-5

UPPER SLIDE PLATE ASSEMBLY1620-0120-00 4/7/97RO-MP-2 5-6

UPPER SLIDE PLATE ASSEMBLY1620-0120-00Item127891011212223Part 20-01 **0401-0120-040401-0120-050101-0120-05 **NT 522NT 663 **NT 891Description:Strap Sensor FlagPinLower Slide PlateUpper Slide Plate - LongShoulder BoltWasherBumperDu-BushingCompression SpringSet ScrewQty:1111111211Notes:RO-MP-2 5-7

SEALER: KNIFE-GRIPPER ASSEMBLY0101-013000-16 8/15/1997RO-MP-2 5-8

SEALER KNIFE-GRIPPER ASSEMBLY0101-013000-16Item123451516Part Number:0101-013000-020101-013000-03 **0101-013000-08 **0101-013000-100101-013000-20NT 181NT 179Description:Knife Pressure BarKnifeCompression SpringSpring PinCam Roller CompleteRoll PinSocket Cap ScrewQty:1111111Notes:RO-MP-2 5-9

SEALER RIGHT GRIPPER ASSEMBLY0101-0130-17 8/21/1997RO-MP-2 5-10

SEALER RIGHT GRIPPER ASSEMBLY0101-013000-17Item252627282931Part Number:0101-013000-040101-013000-200101-013000-08 **0101-013000-100101-013000-12NT 181Description:Right Gripper BarCam Roller CompleteCompression SpringSpring PinSpring PinRoll PinQty:111111Notes:RO-MP-2 5-11

SEALER LEFT GRIPPER ASSEMBLY0401-0130-01 8/21/1997RO-MP-2 5-12

SEALER LEFT GRIPPER ASSEMBLY0401-0130-01Item23468Part Number:0101-013000-010101-013000-100101-013000-08 **0101-013000-10NT 181Description:Left Gripper BarCam Roller CompleteCompression SpringSpring PinRoll PinQty:11111Notes:RO-MP-2 5-13

SEALER KNIFE & GRIPPER BARS ASSEMBLY1601-013000-16 3/5/1999RO-MP-2 5-14

SEALER KNIFE & GRIPPER BARS ASSEMBLY1601-013000-16Item111243435616263Part 101-013000-130101-013000-14 **NT 66NT 22NT 567 **Description:Left Gripper CompleteKnife Pressure Bar CompleteRight Gripper CompleteCover PlateTension SpringLock WasherSocket Cap ScrewTension SpringQty:11111442Notes:RO-MP-2 5-15

SEALER HOUSING ASSEMBLY1620-0140-00 4/14/97RO-MP-2 5-16

SEALER HOUSING Part 5 **0401-0800-27NT 473NT 523NT 32NT 74NT 61NT 995NT 564NT 874NT 18NT 171NT 81NT 141NT 163NT 502NT 16NT 474NT 454NT 111NT 233NT 1672NT 82NT 1353 **ME 2247 **NT 533NT 870Description:Sealer HousingSensor PlateBase PlateSpacer PlateLeft GibRight GibSensor Support AngleBumper PlatePoly. BumperNut PlateSensor PinCompression SpringPointerSocket Cap ScrewSocket Cap ScrewWasherLock WasherLock WasherInternal Snap RingInternal Snap RingSocket Cap ScrewSocket Cap ScrewSocket Cap ScrewSocket Cap ScrewSocket Cap ScrewSocket Cap ScrewSet ScrewHex NutNylock NutSpacerRoll PinRoll PinLock WasherWasherBearingProximity SensorLock 2332Notes:RO-MP-2 5-17

HEATER ASSEMBLY - 24V. DC0901-0160-00 5/22/96NOTE: Screw (27) is welded on theunder side of mounting plate (4).NOTE: Heater assembly does notinclude Terminal Wire No. 41.RO-MP-2 5-18

HEATER 3132333440414243Part Number:0901-0160-00 2601-0150-06NT 874NT 450NT 33NT 74NT 48NT 2132 VANT 2170 VANT 12NT 774NT 449NT 32NT 535NT 1569NT 879ME 193ME 1884A110ME 1978ME 661Description:Heater AssemblyHeating PlateTerminal PlateMounting PlateSupport PlateLeaf SpringSocket Cap ScrewStar WasherHex NutLock WasherHex NutFlat Head ScrewFlat Head ScrewWasherStar WasherSocket Cap ScrewWasherNylock NutHex ScrewSocket Cap ScrewTerminal BlockTerminal WireGround ConnectorWire ClampQty:111111116121112111111111Notes:RO-MP-2 5-19

STRAP FEED PULL-BACK, TENSION ASSEMBLY1699-016900-00 9/26/97RO-MP-2 5-20

STRAP FEED PULL-BACK, TENSION ASSEMBLY1699-016900-00(5mm 48586878889Part 60-181699-0165-69 141-030401-0710-040401-0121-02 **0101-0140-48NT 23210401-0142-031620-0160-70NT 76NT 74NT 1899NT 545NT 24NT 278 **NT 677A0210NT 1706NT 176NT 489NT 327NT 1353 **NT 433NT 1107NT 891NT 276NT 72NT 76NT 685 **Description:Brushless Motor with AdapterLower Strap Guide CoverLower Strap GuideUpper Strap Guide CoverGearPilot ShaftFeed WheelGearTension RollerPivotRoller LeverShaft for Roller LeverShaftClamp BarSolenoid PlatePressure RollerSpacerMotor SupportStrap Guide BlockAdjustment AngleSolenoid Angle SupportStrap Guide BlockUpper Strap GuideSpacer PlateGearThreaded BoltSpring PinTension SpringRetaining WasherHex NutSpring GuideCam Roller Support BlockSocket Cap ScrewLock WasherKeyKeyRetaining RingBearingClutch CoilSocket Cap ScrewLock WasherSpacerSpacerBearingSocket Cap ScrewRib WasherSet ScrewSocket Cap ScrewWasherSocket Cap ScrewCompression 7190013314631Notes:5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5mm StrapRO-MP-2 5-21

STRAP FEED PULL-BACK, TENSION ASSEMBLY1699-016900-00(5mm 0142144Part Number:NT 23NT 13NT 8NT 2150NT 80NT 92NT 987NT 389 **NT 12NT 717NT 101NT 458NT 15NT 325NT 339NT 6NT 66NT 1636 **NT 2325NT 520NT 649NT 6NT 2328NT 2261NT 95NT 309NT 568NT 171NT 339ME 892A02ME 2136ME 2170NT 92NT 176NT 1839RO-MP-2 5-22Description:Socket Cap ScrewHex NutSocket Cap ScrewRoll PinKeySocket Cap ScrewFlat Head ScrewBearingWasherSpacerRetaining RingNylock NutWasherHex NutWasherSocket Cap ScrewLock WasherBearingRetaining RingRetaining RingSet ScrewSocket Cap ScrewWasherWoodruff KeySocket Cap ScrewWasherCam RollerSocket Cap ScrewWasherClutch ArmatureDouble SolenoidMotor 60 V. DCSocket Cap ScrewLock tes:

HEATER ARM ASSEMBLY - 24 V. DC2601-0170-00 8/24/96RO-MP-2 5-24

HEATER ARM 4953Part 151-040101-0151-050101-0151-06NT 406NT 474NT 16NT 2203 **NT 1634NT 61NT 66NT 339NT 14NT 1923 **NT 69NT 13Description:Heater Arm CompleteArm ShaftSpring BoltBushingSpring PinSocket Cap ScrewSnap RingNylock NutHex NutTension SpringCollar BushingLock WasherLock WasherFlat Head ScrewHex NutTension SpringFlat Head ScrewHex NutQty:111112222121111111Notes:RO-MP-2 5-25

SLIDE PLATE LEVER ASSEMBLY1620-018000-00 10/28/96RO-MP-2 5-26

SLIDE PLATE LEVER Part 30-11NT 176NT 1706NT 891NT 16NT 555NT 1634NT 568NT 29Description:ShaftSlide Plate LeverSensor FlagSpring PinLock WasherSocket Cap ScrewSet ScrewHex NutDowel PinFlange BushingCam FollowerSet ScrewQty:111122111211Notes:RO-MP-2 5-27

CASTER FRAME ASSEMBLY500-600-800-1000 MACHINES 1620-021000-00 6/18/1998RO-MP-2 5-28

CASTER FRAME ASSEMBLY500, 600, 800, 1000 MACHINES 6Part 0401-010000-03NT 32NT 4901620-021000-10NT 2364NT 24121620-021000-161620-021000-17ME 2247 **ME 1444NT 2412NT 64NT 1706NT 176NT 72NT 647Description:Frame Assembly RightFrame Assembly LeftWasherNut PlateWasherSocket Cap ScrewWasherCaster with BrakeCaster without BrakeCaster ReinforcementRestriction PlateProximity SensorBushing 8mmCaster Non-SwivelRoll PinSocket Cap ScrewLock WasherWasherSocket Cap ScrewQty:2221224222111222222Notes:RO-MP-2 5-29

FOOT PEDAL ASSEMBLY500-600-800 MACHINES 1620-0220-00RO-MP-2 5-3012/20/95

FOOT PEDAL ASSEMBLY500 & 600 1620-0220-008001630-0220-00Item1210202122Part Number:1620-0221-001630-0221-001601-0220-10NT 1039NT 43NT 697 **Description:Foot Rail Assembly 500 & 600Foot Rail Assembly 800ShaftBushing 8mmRetaining RingTension SpringQty:112442Notes:RO-MP-2 5-31

SIDE PANELS & REAR COVER ASSEMBLY500-600-800 MACHINES 1620-0230-00 1/30/98RO-MP-2 5-32

SIDE PANELS & REAR COVER ASSEMBLY500 & 600 61718192021222324252627283031394042Part 34-001620-0236-001630-0233-001630-0234-00NT 26232101-1200-221620-0230-111630-0235-00NT 737NT 2108NT 228NT 1124NT 822NT 535NT 14NT 66NT 290NT 12NT 74ME 1823NT 46NT 3NT 7380401-0200-370401-0200-38NT 87NT 228ME 2587Description:Right Side Plate AssemblyLeft Side Plate AssemblyRear Cover AssemblyRear Cover Roller AssemblySupport BarRear Cover AssemblyRear Cover Roller AssemblyHand RailStand OffNut PlateSupport BarLock BoltButton Head ScrewHex ScrewFlat Head ScrewWasherNylock NutHex NutLock WasherSocket Cap ScrewWasherLock WasherSafety SwitchBearingRetaining RingLock BoltDispenser Idler RollerShaftLock WasherHex ScrewSafety SwitchQty:1111111161164822266222122112221Notes:500 & 600500 & 600500 & 600800800800Schmersal ( )Bernstein ( )RO-MP-2 5-33

FRONT DOOR & EXTENSION COVER ASSEMBLY500-600 MACHINES 1620-0240-00 6/3//97RO-MP-2 5-34

FRONT DOOR & EXTENSION COVER ASSEMBLY500 & 600 1620-0240-00Item1101114151617192021222324Part Number:1620-0241-001620-0240-102101-1200-22NT 737NT 1209DNT 1764ME 1825 **NT 571NT 66NT 175NT 14ME 1191ME 2683 **Description:Front Door CompleteSupport BarStand OffLock ScrewLock Complete with KnobDoor HingeSafety Switch ActuatorFlat Head ScrewLock WasherHex ScrewHex NutVinyl Data PocketSafety Switch ActuatorQty:1122121242211Notes:Schmersal ( )Bernstein ( )RO-MP-2 5-35

TABLE PLATE ASSEMBLY500-600- 800 MACHINES 1630-0250-00 5/29/96RO-MP-2 5-36

TABLE PLATE ASSEMBLY 363738404142Part 50-110401-0210-090120-0200-120101-0100-17NT 439NT 535NT 571NT 390NT 81NT 15NT 61NT 266NT 239ME 1825NT 171NT 66Description:Front Table Plate 800Rear Table Plate 800Table SupportShaft 800Nut PlateHinge BlockTable BumperFlat Head ScrewNylock NutFlat Head ScrewFlat Head ScrewSocket Cap ScrewWasherLock WasherSocket Cap ScrewHex NutSwitch ActuatorSocket Cap ScrewLock WasherQty:1111421442222211122Notes:RO-MP-2 5-37

CENTER FRAME ASSEMBLY500-600 MACHINES 1620-0260-00 11/27/96RO-MP-2 5-38

CENTER FRAME ASSEMBLY500 & 600 1620-0260-00Item121118192122262731323334Part Number:1620-0261-001620-0262-001620-0260-11NT 176NT 72NT 180NT 179NT 95NT 1149ME 1356ME 1444ME 1791ME 771Description:Frame CompleteSupport Plate CompleteCoverLock WasherWasherRoll PinSocket Cap ScrewSocket Cap ScrewLock ScrewCable ClampBushing 8mmPush ButtonCoverQty:1114242242211Notes:RO-MP-2 5-39

DISPENSER ASSEMBLY1601-0310-00 10/6/97RO-MP-2 5-40

DISPENSER 233343637484950515254Part 11601-0310-22NT 184NT 12NT 535NT 932NT 1398NT 81NT 1397NT 50NT 993NT 660NT 612NT 61Description:KnobBayonet PlateGuide BushingBayonet ShaftBell HousingWasherDispenser Foam Pad - ThickDispenser Foam Pad - ThinFront DiscRear DiscFront BraceRear BraceLeaf SpringSocket Cap ScrewWasherNyLock NutHex Screw M5x6RivetSocket Cap ScrewDowel PinSnap RingWasherCompression SpringArrowLock WasherQty:11111188114448888161121141Notes:RO-MP-2 5-41

DISPENSER SUPPORT ASSEMBLY1620-032000-00 6/17/96RO-MP-2 5-42

DISPENSER SUPPORT 4Part 00-07NT 102NT 681NT 717NT 192NT 85NT 74NT 8NT 35ME 46E00Description:Brake Support CompleteBearing BlockSpacer RingShaftE-clipSpacer RingSpacer RingBearing BlockFlat Head ScrewLock WasherSocket Cap ScrewKeyBrake (KEB)Qty:1111111234421Notes:RO-MP-2 5-43

ACCUMULATOR FILL ASSEMBLY1620-0710-00 2/19/97RO-MP-2 5-44

ACCUMULATOR FILL ASSEMBLY1620-0710-00 (5-6mm 182838485Part 31620-0710-341620-0710-351620-0710-361620-0710-40 01-0710-100401-0710-180401-0710-09NT 95NT 176NT 939NT 877NT 32NT 339NT 2150NT 8NT 532NT 48NT 1361NT 642NT 72NT 871NT 1706NT 13NT 474NT 117NT 43NT 52Description:Strap Threading Gate CompleteMotor 60 V. DC (DUNKER)Motor 60 V. DC (GEFEG)Motor SupportStop BarStrap GuideStrap GuideStand OffFlanged Bearing HousingSpacer WasherEccentric ShaftSpacer RingAdjustment CollarStrap CoverDrive RollerFlanged Bushing HousingSensor BracketStrap GuideCover PlatePressure RollerBushingThreaded RodRetaining WasherAuto Feed Sensor ActuatorConnecting LinkShoulder BoltShoulder BoltCollarGuide RollerSpacer RingCollarSocket Cap ScrewLock WasherFlat Head ScrewSocket Cap ScrewWasherHex NutRoll PinSocket Cap ScrewClevis with SafetyHex NutCompression SpringSet ScrewWasherFlat Head ScrewSocket Cap ScrewHex NutNylock NutSocket Cap ScrewRetaining 12222217131122231122Notes:5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5-6mm Strap5-6mm StrapRO-MP-2 5-45

ACCUMULATOR FILL ASSEMBLY1620-0710-00 (5-6mm 109110111112114Part Number:NT 92NT 461NT 46 **NT 45NT 3NT 458NT 74NT 973NT 556NT 85NT 156 **NT 344NT 1509 **NT 2324ME 2247ME 1247 **NT 757NT 699NT 2292NT 445NT 76NT 533RO-MP-2 5-46Description:Socket Cap ScrewSpacerBearingSnap RingE-ClipNylock NutLock WasherSet ScrewSocket Cap ScrewFlat Head ScrewBearingSnap RingTension SpringBearingProximity SensorSolenoid 24 V. DCBushingBushingWasherNylock NutSocket Cap ScrewLock WasherQty:3121113483211111111142Notes:

ACCUMULATOR ASSEMBLY500-600 MACHINE 1620-0730-00 6/19/97RO-MP-2 5-48NOTE: DO NOT overtightenmounting screws (51). Fastenmounting screws tight enough tohold accumulator plate (10)securely and then back out 1/8thturn to have washers float. Theplexiglas must have room forexpansion.

ACCUMULATOR ASSEMBLY500 & 600 343738414243444546474951525354Part 9NT 653NT 176NT 72NT 27NT 309NT 2644NT 692NT 939NT 691NT 32NT 95NT 1211NT 2331 **NT 162ME 2247NT 2643NT 203NT 13NT 870Description:Accumulator Front Cover 10mm ThickAccumulator Door 10mm ThickAccumulator Front Cover 8mm ThickAccumulator Door 8mm ThickRight Support AngleBottom Support AngleTop Support AngleLatchSensor Actuator LeverProximity Sensor BracketSpring Adjustment AngleSupport Angle for 10mm CoverSupport Angle for 8mm CoverBushingHex ScrewLock WasherWasherSocket Cap ScrewWasherSocket Cap ScrewHingeFlat Head ScrewSocket Cap ScrewWasherSocket Cap ScrewLatch SupportTension SpringSocket Cap ScrewProximity SensorHex ScrewSocket Cap ScrewHex tes:RO-MP-2 5-49

OUTER STRAP TRACK ASSEMBLY500/400 MACHINE 1621-0810-00 9/29/97RO-MP-2 5-50

OUTER STRAP TRACK ASSEMBLY500/400 73839404142434445464748495052535657Part 10-131601-0800-25 **1601-0800-56 **1601-0800-231601-0800-071601-0810-60 **1620-0810-60 **0101-0140-48NT 48NT 12NT 41NT 44NT 66NT 1773NT 2108NT 16NT 61NT 15NT 74NT 8NT 184ME 1823NT 503NT 19NT 322NT 1NT 76NT 1109NT 2365NT 822ME 2131ME 2587Description:Outer Strap Track 500/400SpacerCable Channel 500/400Safety Switch Support PlateLeft StripperRight StripperSupport AngleSpacer BoltEjector Pin Bracket CompleteEjector Pin Bracket CompleteWasherHex NutWasherSocket Cap ScrewSocket Cap ScrewLock WasherLock ScrewButton Head ScrewHex NutLock WasherWasherLock WasherSocket Cap ScrewSocket Cap ScrewSafety SwitchRoll PinWasherSocket Cap ScrewHex ScrewSocket Cap ScrewFrame CapSocket Cap ScrewWasherGrommetSafety :Schmersal ( )Bernstein ( )RO-MP-2 5-51

CONTROL PANEL ASSEMBLY1620-1130-00 8/26/97RO-MP-2 5-64

1621-1401-00 2/12/1998SUPPORT FRAME ASSEMBLY500/400RO-MP-2 5-66

INNER STRAP TRACK ASSEMBLY500/400 MACHINE 1621-0820-00 5/31/1999RO-MP-2 5-52

INNER STRAP TRACK ASSEMBLY500/400 1621-0820-00 (5-6mm 67686970Part 0810-23NT 19NT 346NT 1402NT 691NT 5NT 162NT 176NT 72ME 2247NT 322NT 1051NT 44NT 13NT 1706NT 98NT 94NT 74NT 12NT 637NT 348NT 474NT 309NT 1604NT 699NT 25Description:Inner Strap Track Frame 500/400Right Bar Assembly 500/400CollarStrap Track 500/400Bottom Strap Guide LeftFrame LinkBoltPivot PlateBearing BlockBushingBottom Strap Guide - RightCenter Strap Guide - RightTop Strap Guide - RightTop Strap Guide - LeftTrack Sensor BracketBridgeLeft Bar Assembly CompleteTop LinkShoulder BoltBearing BlockEjector Pin Bracket CompleteConnecting RodTrack Alignment AngleHeater Cover PlateShoulder BoltWasherSocket Cap ScrewFlat Head ScrewSocket Cap ScrewFlat Head ScrewSocket Cap ScrewLock WasherWasherProximity SensorSocket Cap ScrewFlat Head ScrewSocket Cap ScrewHex NutSocket Cap ScrewSocket Cap ScrewHex ScrewLock WasherWasherRetaining RingDowel PinNylock NutWasherFlat Head 110112424222221222101044844210101083Notes:5-6mm Strap5-6mm StrapRO-MP-2 5-53

INNER STRAP TRACK ASSEMBLY500/400 1621-0820-00 (5-6mm Strap)Item71727375Part Number:NT 64NT 66NT 664 **NT 2282RO-MP-2 5-54Description:Roll PinLock WasherTension SpringHeater Warning SignQty:3421Notes:

STRAP FRAME COVER ASSEMBLY500/400 MACHINE 1621-0830-00 11/21/97RO-MP-2 5-56

STRAP FRAME COVER ASSEMBLY500/400 1621-0830-00600/500 1622-0830-00800/400 1631-0830-00Item2348910121314151631404344Part -11NT 2597NT 7971621-0830-11NT 1051NT 1815NT 1814NT 2596Description:Track Cover Assembly 500/400Track Cover Assembly 600/500Track Cover Assembly 800/400Brush 500/400Brush 600/500Brush 800/400Brush 500/400Brush 600/500Brush ClipWasherBrush 800/400Buttonhead ScrewManufacturer's SignRivetLock ScrewQty:111111116615126Notes:RO-MP-2 5-57

STRAP TRACK OPENER ASSEMBLY500/400 MACHINE 1621-0840-00 1/30/96RO-MP-2 5-58

STRAP TRACK OPENER ASSEMBLY500/400 1621-0840-00600/500 1622-0840-00800/400 1630-0840-00800/600 38394041424344Part -141603-0820-021602-0820-02NT 61NT 198NT 497NT 14NT 424 **NT 514NT 66NT 185NT 1205NT 581NT 694NT 696 **NT 141NT 339Description:Bearing BlockTrack Opener ArmTrack Opener Shaft 800/400 & 800/600Bearing BlockPivot BlockBushingFlange BushingEye BoltTrack Opener Shaft 500/400Track Opener Shaft 600/500Lock WasherFlat Head ScrewFlat Head ScrewHex NutBearingSpacerLock WasherHex ScrewBushingSet ScrewCollarTension SpringSocket Cap -2 5-59

FAN ASSEMBLY1620-0850-00 7/7/97RO-MP-2 5-60

FAN 243Part Number:1620-0851-000101-0100-17 **ME 1759ME 1249NT 203NT 176NT 72NT 13NT 27NT 22NT 66NT 19NT 1048NT 239ME 1449Description:Fan Bracket CompleteBumperFan 24 V. DCFan GuardSocket Cap ScrewLock WasherWasherHex NutSocket Cap ScrewSocket Cap ScrewLock WasherWasherSocket Cap ScrewHex NutFan GuardQty:111124442111111Notes:RO-MP-2 5-61

ELECTRICAL COMPONENTS ASSEMBLY1620-1100-00 12/3/97RO-MP-2 5-62

ELECTRICAL COMPONENTS 293031323334Part 00-131620-1100-141620-1100-151620-1100-23NT 66NT 95NT 322NT 309NT 339NT 1124NT 1050NT 8NT 74NT 12Description:Base Plate CompleteCoverControl Panel AssemblyEnclosed Components AssemblyStand OffDin RailCable ChannelCable Channel CoverCable ChannelCable Channel CoverAdapter PlateLock WasherSocket Cap ScrewSocket Cap ScrewWasherWasherFlat Head ScrewLock ScrewSocket Cap ScrewLock 2 5-63

CONTROL PANEL 05152Part Number:1620-113100-001620-113000-10NT 806NT 13NT 146NT 74NT 176NT 8NT 13NT 2332ME 457NT 822ME 952ME 2555ME 456ME 278 AME 52 AME 1842 **0101-0140-48ME 55 AME 90 AME 266 **ME 314 AME 1668ME 1128ME 1129ME 2615ME 1797ME 1665 AME 1813ME 1682NT 41ME 2131ME 2130ME 666ME 1680ME 121 AME 1934ME 98 AME 100 ADescription:Control Panel Cover AssemblyControl Panel Face PlateStar WasherHex NutFlat Head ScrewLock WasherLock WasherSocket Cap ScrewHex NutCountersunk ScrewCable ConnectorWasherSnap PlugMain SwitchHex Nut (Metal)Illuminated Push ButtonIlluminated Push Button BaseBulb 24 V.Retaining WasherPilot LightLight BaseBulb 130 V.Light BasePotentiometerDial PlateKnobPower Line CablePlugL.E.D.PlugCable ClipCheese Head ScrewCable GrommetCable GrommetCable ClampCounter (optional)Selector Switch - 3 Position (optional)Illuminated Push Button Base 3 Pos. (opt.)Push Button Base - 2 PositionSelector Switch - 2 11Notes:RO-MP-2 5-65

SUPPORT FRAME ASSEMBLY500/400 1621-1401-00Item5121516171820Part Number:1621-140110-001621-140100-12NT 261NT 61NT 82NT 16NT 815Description:FrameNut PlateSocket Cap ScrewLock WasherWasherHex NutSocket Cap ScrewQty:1124442Notes:RO-MP-2 5-67

DOUBLE COMPACTOR ASSEMBLY500/4001621-1501-00 1/04/1998RO-MP-2 5-68

DOUBLE PRESS ASSEMBLY (OPTIONAL)400-300 1620-1501-00500/400 55657585960Part -200502-0220-241622-150100-22NT 27NT 72NT 16NT 268NT 61NT 15NT 2368NT 144NT 66NT 19NT 2444NT 674NT 927NT 309NT 176NT 141NT 117NT 13NT 49NT 302ME 837ME 836NP 143NP 547NP 176GNP 32NP 30NP 18NP 266NP 16NP 17NP 237NP 29NP 121Description:Right Press Block SupportLeft Press Block SupportAlignment Coupling 400/300Press Block CoverPress Block CoverPress Plate FrontPress Plate RearStand OffSolenoid Valve BracketPress Rod ConnectorPress Rod 400/300Press BlockBrush 400/300Press Pad 400/300Nut PlateShieldSocket Cap ScrewWasherHex NutSocket Cap ScrewLock WasherWasherButtonhead ScrewSocket Cap ScrewLock WasherWasherWarning SignManufacturer's PlateSocket Cap ScrewWasherLock WasherSocket Cap ScrewSocket Cap ScrewHex NutHex ScrewHex ScrewCoil PlugCoil Plug GasketAlignment Coupling 500/400Filter RegulatorAngle ConnectorAngle ConnectorSeal RingSeal RingT- Connector G 1/4"Reducer BushingHand Shut-Off ValveHose ConnectorAngle ConnectorQuick 4411111112111111Notes:RO-MP-2 5-69

DOUBLE PRESS ASSEMBLY (OPTIONAL)400-300 1620-1501-00500/400 1621-1501-00Item6162636465666768697071727374Part Number:NP 2 CNP 24 CNP 458C01NP 267NP 379 GNP 1NP 21NP 156NP 46NP 190219-040000-130401-130000-031621-150100-20NP 36RO-MP-2 5-70Description:Angle ConnectorTubingSolenoid Valve w/CoilMufflerAngle ConnectorAir Cylinder, 40 x 200 400/300Quick DisconnectHose ClampHose 8 x 3Quick DisconnectPress Rod 500/400Brush 500/400Press Pad 500/400Air Cylinder, 40 x 320 500/400Qty:23123112514221Notes:

RO-MP2 PHOTO CONTROL 19991511-0090 4/6/19991. Remove H1 (selector switch) completely. (see diagram page 2.5) Diagram shown below is foundunder H1 selector switch.2. Drill 7.5mm hole next to right side of "power on" label for new smaller "power on" light.3. Hook Indicator lens up to T2 and T4 on main switch.4. Install switch and switch body where H1 used to be, with red toward back.5. Wire according to illustration.6. Install label on front panel on top of existing Mosca label.Power on LightWire #10 Wire #9WeldTemperatureIndicatorTopMain Switch(Red)N.C.Rear view with panelflipped upside down.(Green)N.O.V1/R9Q1Electrical BoxJumperWire #111. Locate cable from control panel and install wires to the following: wire #11 - Plug X11 Terminal 7 wire #9 - Plug X11 Terminal 5 wire #10 - Plug X6 Terminal 92. Install photo wires to the following on X6: Black - Plug X6 Terminal 9 with wire #10. Brown - Plug X6 Terminal 7. Blue and Orange - Plug X6 Terminal 8.3. Run wires from the bottom of plugs X11 and X6 to the following: Plug X11 Terminal 7 to E7 on P.C. Board. Plug X11 Terminal 5 to E4 on P.C. Board Plug X6 Terminal 7 to 31 Plug X6 Terminal 8 to 20Photo Control1. Mount on right side of machine in front of cable tube.2. Drill (2) 2.5mm holes for photo control and use 3mm tap. (Keep photo at least 2mm off of table)3. Use (2) 3 x 22mm screws that are included with the photo control for mounting photo. Add 4mm widewashers (as needed) between the photo control and machine frame to properly align the photo andreflector. Grind off screw ends if they are not flush with the track frame.Reflector Bracket1. Mount bracket on left side of machine so it sits at least 2mm above table top.2. Drill (2) 3.3mm holes into side of track frame; Partially countersink holes and then tap 4mm.3. For 500/400 machines or smaller, the reflector must be diagonally cut on the corner for access to thetable mounting screw.4. Install Bracket using 4 x 8mm flat head screws.5. Make sure front table top does not hit screws when it is lifted up.RO-MP-2 5-72

RO-MP-2 PHOTO CONTROL 19991511-0090Item123467891011121314Part Number:ME 18511023-0644ME 121AME 160AME 11511036-00571039-0003NT 5ME 1374ME 1372ME 1043ME 14351025-0403Description:Photo ControlIndicator3 Position SwitchSwitch BodyReflector TapeReflector BracketName PlateFlat Head Screw 4 x 8mmInsulated Wire Tip (Red)Insulated Wire Tip (Gray)Insulated Wire Tip (White)ConnectorWire #18 (Blue)Qty:1111111222344 Ft.Notes:RO-MP-2 5-73

EAM-MOSCA Corp. EN ISO 9001 70 100 M 745. RO-MP-2 5-2 MAIN SHAFT ASSEMBLY 1620-0110-00 4/14/1997. RO-MP-2 5-3 Item Part Number: Description: Qty: Notes: 1 1620-0111-00 Cam Set Assembly Complete 1 10 1620-0110-10 Motor Bracket 1 12 1620-0110-12 Strap Track Cam 1 13 1620-0110-13 Sensor Flag 2