Markets Projects Certificates

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CONTENTS1ABOUT IREMAS5CLIENTS / PARTNERS2MARKETS6EXECUTED / ONGOINGPROJECTS3ACTIVITY AREAS7CONTACTS4LICENSES ANDCERTIFICATES

ABOUT IREMASUAB IREMAS was founded in 1998 after thereorganization of AB ACHEMA repair services.However, roots of the company reach deeper:we have been operating as AB ACHEMA servicedepartment till 1998. Over these years, we havegained a broad experience by constructing andrepairing equipment of the one of the largestchemical factory in Lithuania. For over 20 yearswe independently provide services to largestLithuanian industry companies: AB ORLEN LIETUVA, AB ACHEMA, AB KLASCO.UAB IREMAS is owned by the one of the largestLithuanian concerns ACHEMA GROUP.In July 1st, 2003, the company has completed itsreorganization. The former independent companies: UAB LETENERGA, UAB ELETESTA becamepart of UAB IREMAS – it’s branch Letenerga, andUAB METALŲ BANDYMO LABORATORIJA hasturned into a division of UAB IREMAS – Metaltesting laboratory.In June 4th, 2007, the Panevezys branch wasregistered in the Register of legal entities. Itsmain activity is manufacturing of non-standardequipment.In May 25th, 2015, the branch PROJEKTŲ CENTRAS was registered in the Register of legal entities. Its main activities are design and technicalsupervision.UAB IREMAS is one of the largest metal processing, manufacturing, erection, repair, design andmaintenance service providers in Lithuania. Atthe moment the company has more than 550employees. Over long the years of operation, thecompany has trained and concentrated qualified,technically educated employees, enabling the delivery of quality services. In 2009, the companyhas implemented an integrated quality, environmental, occupational safety and health management system in accordance with requirements ofISO 9001, ISO 14001 and OHSAS 18001 in orderto ensure the quality of products and services,ecologically clean environment, as well as, safeand healthy working environment.Considering the many years of experience, today we are one of the strongest and most reliable companies providing industrial equipmenterection and repair services in the Republic ofLithuania.For all activities, the company has qualified staff,equipment, technologies, as well as the necessarypermits and licenses.

Our MISSIONOur VISION– to ensure the highestpossible quality ofprovided services, whilepreserving the surroundingenvironment and providingsafe and healthy workingconditions.– to be an open, honestand innovative partnerfor employees andcustomers.

MARKETSLithuania: 80 %Export: 20 %Main export markets:Denmark, Norway, France,Finland, Sweden, Germany

ACTIVITY AREASI. Repair,maintenance andinstallation ofindustrial plantsIV. Repair,maintenance andinstallation ofelectrical equipmentII. Metal processing,custom productionIII. Port cargohandling equipmentrepair, maintenanceand installationV. Engineering designVI. Destructive /non-destructivetesting, supervisionof welding work

I. REPAIR, MAINTENANCE ANDINSTALLATION OF INDUSTRIAL PLANTSMechanical repairdepartment (MRD)Metal works according to illingshapingdrillingpolishingtooth milling and shapingrolling of profiles

Welding works of wide range of steelsand mechanical processing metals:– covered-electrode arc welding– fusible electrode arc welding in active gas– wolfram electrode arc welding in inert gasThermal and thermochemicalprocessing in chamber and shaftfurnaces of length up to 2000 mm:– tempering– carbonisation– nitridingThermal processing of parts with highfrequency currentsChromium plating of parts withlength up to 2000 mmMRD produces:– pressure vessels– different parts and assemblies for industrial equipment(pumps, compressors, turbines, etc.)– building metal structures– assemblies for industrial equipment– heat exchangers– sliding bearings (with babbit)– tooth-wheels– piping fittingsMRD repair:–––––––––pipelineslifting equipment (autocranes, forklifts, forest machinery)pressure vesselsheat exchangersboilersindustrial equipmentsliding bearing (including babbit cover);railway vehicles and their assembliespipeline valves (shut-off valves, vent valves, safety andcontrol valves with pressure up to 320 bar)

Machines repair shop(MRS)Equipment and pipelinesrepair shop (EPRS)MRS provides following services:EPRS performs:– repair of dynamic equipment from routinerepairs to complex overhauls– balancing of various equipment– repair of pipelines, vessels, tanks, processequipment– production of metal structures of variouspurposeMRS installs and repairs:EPRS installs and repairs:– piston and centrifugal compressors– steam and gas turbines, air blowers,chimney-stacks, detanders– gears and speed increasers– various pumps– fans– pressure pipelines, vessels, water supply, heatsupply, gas supply, sewage pipelines, tanks andpipelines for oil products of various purpose andcomplexity– lifting-transportation machinery– steam and water heating boilers– industrial and domestic refrigeration equipment– steel structures for buildings, structures andprocesses of various purpose and scope

II. METAL PROCESSING, CUSTOM PRODUCTIONMetal processing, equipment manufacturing divisionsare located in Jonava and Panevezys:Information on divisionsJonavaPanevezysSize of production facilities, m29.0003.000Lifting equipment, tMax. 20Max. 15Number of employees10040Welding, mechanical processing, assemblyYesYesShotblasting, wet paintingYesYesThermal processing, hardeningYesNo

MECHANICAL PROCESSING 5.Processing equipment / performed worksPlasma/gas cuttingVerticar axis CNC mechanical processing5-axes horizontal CNC mechanical processingTurningRound polishingFlat polishingInternal polishingThermal processingShotblasting of productsWelding of carbon and stainless steelRollingCuttingBendingWet paintingAssemblingMax dimensions of products, mm18000 2100 1504200 1800 8002000 1800 14001230 6000400 15001000 400 350250 300Up to 200012000 6000 4500Unlimited2000 163000 154000 10650 m220000 10000 4500

III. PORT CARGO HANDLING EQUIPMENT REPAIR,MAINTENANCE AND INSTALLATION –KLAIPEDA BRANCHThe branch office is established in the territory of company AB “Klaipėdos jūrų kroviniųkompanija” (Klaipeda Stevedoring Company). It performs the following services on its ownor together with other divisions of UAB “IREMAS”:––––––––––repair and maintenance of lifting equipment (gantry and other cranes, loader trucks, trailer trucks, etc.)manufacturing of metal structures and their partsprocessing and coating of metalsinstallation of equipmentrepair, maintenance and diagnostics of internal combustion enginesrepair, maintenance and diagnostics of fuel equipmentrepair of pumps and compressorsmaintenance and repair of shipsrepair of auxiliary fleet of the seaportrepair and maintenance of agricultural machinery, road vehicles

IV. REPAIR, MAINTENANCE AND INSTALLATION OFELECTRICAL EQUIPMENT – BRANCH “LETENERGA”Production facilities:Repairs:– width – 36,54 m, height – 15 m,length – 96 m, area – 3 508 m2– Facility is equipped by the overheadcrane of lifting capacity 5 t, and maxlifting height – 10 m–––––––Installs:– electrical network and equipmentup to 35 kV– electrical utilities for buildings– process control and automationsystems– remote communication utilitysystems for buildings– security and fire protection utilitysystems for buildings0.4–10–110 kV electrical distribution equipment6 – 10 kV switches0,4 kV circuit breakerslow voltage and high voltage motors and generators up to 50 MWlow voltage and high voltage cables up to 35 kVwelding equipmentex-proof electrical equipmentElectrochemical laboratory performs:– testing, commissioning, installation, maintenance of electrical equipmentup to 110 kV– determination of fault location in a cable route– testing of switches and circuit breakers with high currents (up to 21900 A)– testing of dielectric protection means– measuring of insulation earthing loop resistance and transition resistance

V. ENGINEERING DESIGN –BRANCH PROJEKTŲ CENTRASBranch PROJEKTŲ CENTRAS is one of most mature engineering design and consultancy companies inLithuania, offering full package of engineering services and certified specialists, long-life experience gainedby providing projects to largest Lithuanian and foreign Customers in areas of waste-to-energy, fertilizers,polymer industries, logistics, etc. Main activities:Engineering design:Engineering consultations:– design of residential and publicbuilding, industrial, energetic facilitiesand engineering utilities networks– preparation of mandatory projectdocuments, projects approval withapproval subjects– preparation of design documents forreconstruction and repair operations– design of nonstandard equipment– design of nonstandard equipment– project supervision– consultation of Customers to specify needs and formalize projecttargets, organize procurement, representation in negotiations withcontractors, suppliers, designers, consultancy in preparation ofproject budget, evaluation of project feasibilityLocalisation:– translation of technical texts in 32 languages – designdocumentation, drawings, manuals, patents, etc.– localisation of design documentation– preparation of equipment technical certificates in various languages

VI. DESTRUCTIVE / NON-DESTRUCTIVE TESTING,SUPERVISION OF WELDING WORK –METAL TESTING LABORATORY (MTL)Metal testing laboratory has a quality management system applied in organization and execution of destructive and non destructive tests andinspections of welds, parent metal and joints ofpotentially dangerous equipment with requiredcompetence and possibility to provide technicallysubstantiated results of tests and inspections.Laboratory is accredited by the National accreditation office, its activity meets the requirementsof the code LST EN ISO/IEC 17025:2006 –“General requirements for the competence oftesting and calibration laboratories“.MTL staff is certified according to the requirements of EN 473. Employees have certificates fordifferent areas (VT, PT, MT, RT, UT), II- and III-levelradiographic method, with a record of pressureequipment directive PED 97/23/EC. Supervision and consultation for welding work is performed by specialists having IWE and EWE diplomas.

Metal Testing Laboratory performs:– Evaluation of welds using methods of non-destructivevisual test (VT), penetrant-dye testing (PT), magnetictest (MT), radiographic test (RT) and ultrasonic test (UT)– Evaluation of quality of various metal products usingnon-destructive tests VT, PT, MT, RT, UT– Tests for determination of mechanical properties of metal materials and welds (strength, yield, plasticity values,bending tests and determination of impact tensility), aswell as metallographic investigations– Measuring of thickness and hardness of pressure vessels,pipelines metal structures (HB, HV, HRA, HRB, HRC)– Measuring of ferrite quantity in metal materials andwelds– Determination of metal chemical composition using optical-emission analysis method– Determination of spring strength characteristics– Consultation on welding issues for various weldingmethods, weldability of materials– Preparation of welding procedure specifications (WPS)– Preparation and analysis of welding documentation– Thermal processing of welds

LICENSES AND CERTIFICATESIn 2009, integrated managementsystem was established in thecompany, including quality and EHSmanagement systems:– quality management system certificateaccording to ISO 9001– environment management system certificateaccording to ISO 14001– EHS management system certificate accordingto OHSAS 18001Certificates of the state energy inspectorate:–––––operation of heat equipment and turbinesoperation of electrical equipmentoperation of natural gas equipmentoperation of petroleum and petroleum products equipmentinstallation of electrical equipmentQualification certificates of Building ProductsCertification Centre (SPSC):– building of structures– design of part of a structure and building of a structureWelding works:– certificate of welding works qualitymanagement system according to ISO 3834-2– certificate of metal structures manufacturer’sproduction control according to EN 1090-2– certificate of manufacture of pressure pipelinesaccording to the module A2 of PED214/68 EUCertificates of the State Railway Inspectorate underthe Ministry of TransportPermanent licences for maintenance of potentiallydangerous equipmentLicence of the Radiation Protection Center

CLIENTS / PARTNERS

EXECUTED /ONGOING PROJECTSProject: Vilnius combined heat and power WtE plantCustomer: Steinmüller Babcock Environment GmbHProject location: Vilnius, LithuaniaProject implementation: 2019–2020Project description: Fabrication and installation of various pipelines(ca. 20.000 “weld-inches “). Fabrication andinstallation of supports (ca. 20 tons)Completed works: DesignFabrication and installation of prefabricatedpipelinesNon-destructive testing and pressure testingof pipelines, handover to certifying bodyFabrication and installation of supports

Project:Customer:Project location:Project implementation:Project description:Completed works:Kaunas combined heat and power WtE plantLAB SAKaunas, Lithuania2019–2020Fabrication and installation of metal structures (270 tons), installation of equipment (380 tons)Design, installation of electrical and automation equipment, commissioningFabrication of metal structuresInstallation of metal structuresInstallation of equipment

Project:Customer:Project location:Project implementation:Project description:Fabrication and installation of pipelines, pressure testing, NDTLAB SACopenhagen, Denmark2019Supply, fabrication and installation of water heating and supply.Temperature 2600C, pressure 250 Bar.Completed works: Supply of pipelines and fittingsFabrication and installation of prefabricated pipelines (ca. 4500 “weld-inches“)Non-destructive testing and pressure testing of pipelines,handover to certifying bodyFabrication and installation of supports

Project:Customer:Project location:Project implementation:Project description:Completed works:Maintenance and repair of petroleum refinery plantAB “ORLEN Lietuva“Mažeikiai, LithuaniaOngoingMaintenance and repair of petroleum refinery plantRepair and maintenance of process equipment,pipelines, etc.

Project:Customer:Project location:Project implementation:Project description:Completed works:Maintenance and repair of fertilizer plantAB “Achema“Jonava, LithuaniaOngoingMaintenance and repair of fertilizer plantRepair and maintenance of process equipment, pipelines, etc.Repair and maintenance of electrical equipment

Project:Customer:Project location:Project implementation:Project description:Formalin plantAB “Achema“Jonava, Lithuania2016–2018Formalin (concentration 37 %) production capacity 100 000 t/yearUpgrade of formalin storage 1,800 m3Installation of storage of formaldehyde resins 1,000 m3Completed works: Basic designDetailed designProject implementation supervisionFabrication of process equipment, installation and commissioningFabrication and installation of metal structures (300 tons)Installation and commissioning of electrical equipment

Project:Builder:Project location:Project implementation:Project description:Completed works:PET production line project NEO-3UAB “NEO GROUP“Klaipėda, Lithuania2016–2018PET production line project NEO-3Basic and detailed designProcess equipment installation and commissioningTotal weight installed equipment: 700 tons.Transportation of 4 pcs. of reactors from Klaipėdaport, and installation onsite: 290 tons

Project: Grande Paroisse Nitric acidplantCustomer: AB “Achema“Project location: Jonava, LithuaniaProject implementation: 2012–2015Project description: Nitric acid plantcapacity 800 t/dayCompleted works: Basic designDetail designDesign implementationsupervisionProduction of processequipment, installation andcommissioningInstallation and commissioningof air compressor, turbine ofwaste and nitrous gasesManufacture and erection ofmetal structuresInstallation and commissioningof electrical equipment

Project:Customer:Project location:Project implementation:Project description:Expansion of oil products terminalUAB “Instatum“Jonava, Lithuania2014–2015Oil products tanks 20 000 m3Pump station for oil products loading to tank-carsCar loading rackRailway loading rackCompleted works: General contractor functionsProduction of process equipment, installation and commissioningManufacture and erection of metal structuresInstallation and commissioning of electrical equipment

Project:Customer:Owner:Project location:Project implementation:Project description:Biofuel and steam boiler houseUAB “Kauno Energetikos remontas“AB “Lietuvos Energijos gamyba“Elektrėnai, Lithuania2013–2015Biofuel boilers 2*20 MWSteam boilers 3*16.5 MWBiofuel storage with biofuel transport systemsCondensation economizersFlue gas electrostatic filtersAll auxiliary boiler house systemsCompleted works: Basic designDetail designDesign implementation supervision

Project:Customer:Project location:Project implementation:Project description:Bulk fertiliser storageAB “Klasco“Klaipėda, Lithuania2012–2014Capacity 80.000 t of bulkfertiliser1.800 t/h railway unloadingstation1.500 t/h ship loading systemTransporter system lengthmore than 2000 mCompleted works: Basic designDetail designDesign implementationsupervisionProduction of processequipment, installation andcommissioningManufacture and erection ofmetal structuresInstallation and commissioningof electrical equipment

Project:Customer:Project location:Project implementation:Project description:Passenger and cargo terminalUAB “Centrinis Klaipėdos terminalas“Klaipėda, Lithuania2011–2014250 000 annual passenger flow, 200 000 annual cargo flow100 000–180 000 pcs. annual light vehicles flow150 000–220 000 pcs. annual light vehicles flow230 000 t annual railway cargo flowUp to 9 pcs. berthed ships in 24 hCompleted works: Basic and detail design; design implementation supervisionInstallation and commissioning of electrical equipment

Customer:Project location:Project implementation:Project description:Completed works:Atlikti darbai:Grande Paroisse nitric acid plantROMATRomania2011–2012Nitric acid plant capacity 800 t/dayDesign of demolishment of the plantPlant labelling, demolishmentand transportation to LithuaniaProject:Customer:Owner:Project location:Project implementation:Project description:Completed works:Steel StackNUKEM TechnologiesSE Visaginas Nuclear power stationVisaginas, Lithuania2011–201230 m height steel stack, diameter 1200 mmDetailed designSteel stack manufacturing and erection

Project:Customer:Owner:Project location:Project implementation:Project description:Biofuel and waste incineration plantUAB “AF-Consult“UAB “Fortum Klaipėda“Klaipėda, Lithuania2010–201285 MW fluidised bed boiler; 20 MWe steam turbinePlant produces 63 MWth of thermal power (with condensation economizer)and 17 MWe of electrical powerCompleted works: Basic design; Detail design; Design implementation supervision

Project: Cogeneration power plant No. 2Customer: AB “Achema“Project location: Jonava, LithuaniaProject implementation: 2007–2009Project description: Thermal power 62 MWElectrical power 41 MWeCompleted works: Basic designDetail designDesign implementation supervisionInstallation and commissioning of processequipmentManufacture and erection of metal structuresInstallation and commissioning of electricalequipment

UAB IREMASAddress: Jonalaukio k., Ruklos sen., Jonavos raj. LT-55296Tel.: 370 349 56742Fax: 370 349 56792, 370 349 56826E-mail: info@iremas.ltwww.iremas.ltKlaipėda branchAddress: Naujoji Uosto g. 23, LT-92245 KlaipėdaTel.: 370 46 399556Fax: 370 46 399405E-mail: kelmerta@iremas.ltBranch “LETENERGA“Address: Jonalaukio k., Ruklos sen., Jonavos raj. LT-55296Tel.: 370 349 56801Fax: 370 349 53698E-mail: letenerga@iremas.ltBranch PROJEKTŲ CENTRASAddress: Vytauto pr. 23, LT-44352 KaunasTel.: 370 37 409087Fax.: 370 37 322433E-mail: ucentras

UAB IREMASJonalaukio k., Ruklos sen., Jonavos raj. LT-55296Tel.: 370 349 56742Fax: 370 349 56792, 370 349 56826E-mail: info@iremas.ltWebsite: www.iremas.lt

chimney-stacks, detanders - gears and speed increasers - various pumps - fans MRS provides following services: MRS installs and repairs: Equipment and pipelines repair shop (EPRS) - repair of pipelines, vessels, tanks, process equipment - production of metal structures of various purpose - pressure pipelines, vessels, water supply, heat