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Carlon Bore-Gard andBoreable Multi-Gard Raceway Bore-GardSchedule 40Bore-GardSchedule 80BoreableMulti-GardType 40www.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com231
Bore-Gard Trenchless RacewayCarlon Bore-Gard Trenchless Raceway Carlon’s PVC Bore-Gard conduiteliminates the costly problems ofHDPE pipe on a reel such as reelhandling, fusion welding, uncoilingand wasted pipe, safety hazards andadditional job site labor.Bore-Gard is designed and proven tomeet the rigorous requirements ofhorizontal directional drilling forelectrical and datacom applicationsand is available in Heavywall Schedule40 or Extra Heavywall Schedule 80conduit.The unique design incorporates awater-tight seal and locking ring thatenables fast, cement-free assembly,strong enough for 1000 foot bores.Short lengths of 10 and 20 feet fit intothe tightest spaces and can beeasily transported to the job site.Simplify trenchless installations andlower your costs with Bore-Gard.RUS ListedPrecision engineered design has matching groovesand nylon locking strap to provide a secure connection.Positive stop automaticallyaligns strap grooves.Triple-lobedgasket designed toprovide ease ofassembly and awatertight seal.Insertiondepth indicatortells at a glanceif pipe ends areinserted to thecorrect depth.Heavy walls and deepinsertion make the jointimmune to the effects ofnormal bending.The belled end willnot snag when pulledinto a bore.Features: Easy to handle 10 and 20 foot lengths For bores up to 1000 feet Fast easy assembly Strong water-tight joints without cement Fits standard rigid nonmetallic conduit All nonmetallic construction Superior crush and stiffness over HDPE Eliminates the need for chains and backing plate installationSchedule 80 - Extra Heavywall Type: Schedule 40 - Heavywall Sizes: Schedule 40 - 3", 4", 5", & 6" Schedule 80 - 3" & 4"fittingsLocking ring enables fast,cement-free assembly.232Slide locking ring into the joint.Fully assembled, the locking ringprovides strong water-tight jointswithout cement.www.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Boreable Multi-Gard Carlon Boreable Multi-Gard Carlon’s PVC Boreable Multi-Gardconduit combines a strong boreableouterduct with the convenience ofa Multi-Cell conduit.Boreable Multi-Gard utilizes leadingtechnology from Carlon’s PVCBore-Gard Trenchless Raceway,offering a field-proven design.Bores up to 500 feet can beachieved without labor-intensiveoperations. Lengths of 20 feet fitinto tight spaces often encounteredon underground boring job sites.Precision engineered design hasmatching grooves and nylon lockingstrap to provide a secure connection.Positive stopautomatically alignsstrap grooves.Factory installedinnerductseliminate postboreinstallations.Heavy walls and deepinsertion make the jointimmune to the effects ofnormal bending.Experience the strength andconvenience of Carlon BoreableMulti-Gard.The belled endwill not snagwhen pulledinto a bore.Triple-lobed gasketdesigned to provideease of assemblyand a watertight seal.Features: Withstands pulling and bendingforces of directional drilling Fast assembly Eliminates labor related togluing and screwing jointstogether For bores up to 500 feet Innerducts: 3-way or 4-way Easy to handle 20 foot lengths Type: Type 40 PVC outerduct Size: 4" Prelubricated innerducts Strong water-tight jointswithout cement Fits standard Schedule 40fittings Compatible with MultiGard Type 40 PVC productsFactory installedinnerductsprovide immediatepost bore cableinstallationwww.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.comDesigned tomeet all yourcable needs.233
Bore-Gard Statue of LibertyCarlon Bore-Gard wasthe product of choicewhen additionalconduit was considerednecessary for futureutilities and cables onLiberty Island.Horizontal DirectionalDrilling was thepreferred method ofinstallation becauseit minimized anydisruption to theisland’s pristineenvironment.Bore-Gard is a PVCtrenchless racewayspecifically designed forHorizontal DirectionalDrilling. Bore-Gard isseal rated for 75psi,keeping drilling fluidand underground waterout. It has a strong,cement-free joint,making installationsfast and easy. It comesin convenient 10 ft.and 20 ft. lengths andis strong enough for1000 ft. bores.234www.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Bore-Gard /Boreable Multi-Gard Assembly Bore-Gard AssemblyTrim spigotend beforeattachingpulling eye.1. Position Bore-Gard with the print linefacing up.2. Remove plastic locking strap and set itaside.3. Remove end caps. On first stick only, trimspigot end of Bore-Gard at the groovebefore attaching the pulling eye/grippingattachment.4. Insert pulling eye into spigot end ofBore-Gard.Attach the next piece of Bore-Gard.Tighten pulling eye so that it expandsagainst interior of the conduit.5. Tighten pulling eye so that it expandsagainst the interior of the conduit. Useof sleeve over O.D. of conduit isrecommended.8. Slide the plastic locking strap into sloton the side of the bell. Push the strap incompletely. It is not necessary to removeor cover the handle on the strap.6. The installer should use appropriateinstrumentation to insure that maximumpull rating is not exceeded.9. Repeat with remaining sections as spaceallows.10. Bore-Gard is now ready for installation.7. Take next piece of Bore-Gard (10' or 20')and insert spigot end into belled end ofthe first piece until the insertion line is nolonger visible.For additional information on the Bore-Gard line of products, request Frequently Asked Questions about Bore-Gard, BGFAQ; Bore-Gard Technical Reference Guide, BGTRG;Ten Reasons to Buy Bore-Gard, BG10REA and the Bore-Gard six minute Video, BGVID. All of these materials are available direct from Carlon or from your local Carlon representative. Boreable Multi-Gard Assembly1. Position Boreable Multi-Gard with theprint line facing up.2. Remove plastic locking strap and set itaside.3. Seal off lead end to keep out drilling fluid.4. Attach 4" Kellems Grip over lead end.Note: Internal pulling eye cannot be useddue to innerduct interference.5. The installer should use appropriateinstrumentation to insure that the maximum pull rating is not exceeded.6. Take next piece of Boreable Multi-Gardand insert spigot end into belled end ofthe first piece until the insertion line is nolonger visible.NOTE: Innerducts need to be alignedbefore insertion7. Slide the plastic locking strap into sloton the side of the bell. Push strap incompletely. It is not necessary to removeor cover the handle on the strap.8. Repeat with remaining sections as spaceallows.9. Pull into bored hole. Terminate into man holes.10. Boreable Multi-Gard is now ready for ductproofing and cable installation.For more information on Carlon’s Multi-Gard System, request catalog number 2B21. Bend Radius for Bore-Gard & Boreable Multi-GardMinimum Bend Radius: Turns in abore path should be made gradually.Bore-Gard and Boreable Multi-Gard havea minimum bend radius of 65'. Bendingmore than this recommended limit willstress the joint. The drawing belowillustrates the 65' bend radius. To obtaina 90 turn you will require 65' of forwarddistance in any directional plane.Note: Successful directional drilling, reaming and pipe installation are influenced by numerous factorsincluding the reamed diameter, pull rate, fluid chemistry, fluid flow rate, drill rod diameter, soilconditions, equipment performance and condition, and operator experience. All manufacturers’equipment recommendations and training should be followed for successful drilling results.Bore-Gard is flexible enough to be pulledaround a building.www.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com235
Bore-Gard /Boreable Multi-Gard SpecificationsBore-Gard SpecificationsExcept where noted by †Except where noted 606080804" Sch. 80 Bore-Gard4" Sch. 80 Bore-Gard3" Sch. 80 Bore-Gard3" Sch. 80 019,600308308210210Min. BendRadius (ft.)InsertionForce (lbs.)Wt. per100 ft. (lbs.)Feet perTruckloadDescriptionPart No.† BG480SP-010† BG480SP-020† BG380SP-010† BG380SP-020DimensionsI.D. (in.)Pkg. Qty.(ft./bundle)Bundles perTruckloadSchedule 80 RUS ListedTypical Crush lbs.(@ 0001,000900900850850850850Typical Crush lbs.(@ 30%deflection)UL Std. 651 &NEMA TC2 Min.Crush (lbs.)5628562840204020Joint PullRating (lbs.)DimensionsO.D. (in.)350700260520230460200400SealPressure Rating(P.S.I.)3.03.04.04.05.05.06.06.0Min. BendRadius (ft.)InsertionForce (lbs.)SealPressure . per100 ft. (lbs.)DimensionsI.D. (in.)9'6"19'6"9'6"19'6"9'6"19'6"9'6"19'6"Feet perTruckloadDimensionsO.D. (in.)1020102010201020Pkg. Qty.(ft./bundle)Bundles perTruckloadLayLength3" Sch. 40 Bore-Gard3" Sch. 40 Bore-Gard4" Sch. 40 Bore-Gard4" Sch. 40 Bore-Gard5" Sch. 40 Bore-Gard5" Sch. 40 Bore-Gard6" Sch. 40 Bore-Gard6" Sch. 40 Bore-GardOverallLength Length (ft.)LayLengthPart No.Description RUS ListedJoint PullRating (lbs.)Schedule 40UL Std. 651 &NEMA TC2 Min.Crush (lbs.)*U.S. Patent ccessoriesLocking StrapsPulling EyesGasketsThese high-quality pulling eyes have a permanent outer sleeve and a seal on pipe O.D.Part No.DescriptionPackageDimensions (in.)PackageWeight (lbs.)PackageTypeSizePart No.BG3PEBG4PEBG5PEBG6PE3" Pulling Eye4" Pulling Eye5" Pulling Eye6" Pulling Eye10"x 4"x 4"17"x 6"x 6"16"x 7 3/4"x 73/4"191/2"x 81/4"x PGSUP5GSUP6Std. Ctn.Qty.Part No.1111HBOR3HBORHBOR5HBOR6Std. Ctn.Qty.1111Boreable Multi-Gard SpecificationsDimensionsO.D. (in.)InnerductDimensionsI.D. (in.)Pkg. Qty.(ft./bundle)Bundles perTruckloadFeet perTruckloadWt. per100 ft. (lbs.)Min. BendRadius (ft.)SealPressureRating (P.S.I.)MaximumPull Rating(lbs.)3-way Boreable 204-way Boreable ionMFSS3B-020Part No.Length(ft.) Steel Mesh Grip part no. MAG4 is recommended to be used as pulling attachment for Boreable Multi-Gard .236www.carlonsales.comGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Horizontal Directional Drilling was the preferred method of installation because it minimized any disruption to the island's pristine environment. Bore-Gard is a PVC trenchless raceway specifically designed for Horizontal Directional Drilling. Bore-Gard is seal rated for 75psi, keeping drilling fluid and underground water out. It has a strong,
