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Carlon High Density Polyethylene Telecommunication,Electrical, andPower UtilitySolutions:Smooth WallRibbed WallUL ListedAerialAerial Figure 8CorrugatedToneableAccessoriesGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Carlon High Density Polyethylene Carlon is a leading manufacturerof High Density Polyethylene (HDPE) pipe,duct, and conduit products used to houseand protect fiber optic and metal cable inthe Telecommunications, CATV, and ElectricPower industries. Carlon offers the widestrange of products to meet all yourapplication and specification needs. Someof these products include Smoothwall,Ribbed Wall, Corrugated, Aerial, Figure-8Aerial and UL Listed, in a full range of colorsand sizes, with or without stripes as wellas toneable and pre-lubricated duct. Theseproducts along with a full line of installationaccessories are specifically designed toincrease your productivity and profitability.Carlon offers you the broadest line ofinnovative solutions for wire and cablemanagement in the world! Our focus ison customer satisfaction, and providingyou with quality products when andwhere you need them.ContentsSmoothwallSmoothwall HDPE. 2 - 3ID Ribbed WallID Ribbed Wall HDPE . 4 - 5ToneableToneable HDPE . 6 - 7UL ListedUL Listed HDPE . 8 - 9Aerial & Aerial Figure-8Aerial HDPE.10Aerial Figure-8 HDPE.11CorrugatedCorrugated HDPE.12 - 13SpecificationsGeneral, Product Description and Resin Table.14Specifications.14 - 15Packaging Options, Truckload Quantities & Reel ChartsPackaging Options Reels, Coils.16Truckload Quantities Reels, Bundles.17Loading Reels.17AccessoriesCouplings .18 - 19Duct Plugs, Split Plugs, Pulling Harness . 20Pulling Eyes, Swivels . 21Conduit Cutters, Fig. 8 Slitters, Warning Tape . 22End Caps, Rope, Tape . 23Return Policy & Request for QuoteReel Return Policy . 24Quote Request . 251Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
SmoothwallSmoothwall HDPE is a nonmetallicflexible raceway manufactured from HighDensity Polyethylene (HDPE) for use inunderground and innerduct applications.Applications: Underground or innerductSmoothwall offers superior protection,increases pathways of existing duct systems,allows extra channels for future cablingneeds, and is ideal for jetting cable.Available in a wide range of sizes, colors,and options, Carlon HDPE is the only cablemanagement system you need.Installation methods: Plowing, opentrench, directional boring or pulledthrough existing conduitSmooth Interior WallSmoothwall is idealfor jetting cableSmoothwall Options Sizes 1/2" - 16" Multiple colors and stripes Factory installed pull lines Sequentially marked footage Up to four colors of equallengths paralleled orsegmented on one reel Pre-lubricated Toneable Duct – copperconductor within thewall of duct. Used tolocate buried conduit.(see page 6)Directional BoringOpen Trench2Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
SolidwallCustom OrdersOrders are not returnable* CustomCustomlengths are available in minimum order quantities specified on page 25*How to Build a Part Number:ProductSizeTypeWallOptionsA HDPE2 1/2"3 3/4"5 1"6 1-1/4"9 1-1/2"13 2"14 2-1/2"15 3"16 4"17 4.75"18 5"22 6"23 7"24 8"25 10"26 12"27 14"28 16"C Smooth/Smooth4 SCH 40N None5 SCH 80D Lube Duct6 SDR 119 SDR 13.513 SDR 15.514 SDR 1716 SDR 2122 SDR 724 SDR 926 SIDR 11.527 SIDR 11.5 True29 SIDR 1534 SIDR 736 SIDR 937 SIDR 9 True42 TC-7A45 True 1146 True 9SplitsColorStripesTape1 1 Way Single2 2 Way Segmented3 3 Way Segmented4 4 Way Segmented5 2 Way Parallel6 3 Way Parallel7 4 Way Parallel12 2 Way Compart13 3 Way Compart14 4 Way CompartA BlackB BlueC BrownD BuffE GrayF GreenG LilacH Lt. GreenJ OrangeK RedL Terra CottaM WhiteN YellowNN None3A Black Stripes3B Blue Stripes3C Brown Stripes3D Buff Stripes3E Gray Stripes3F Green Stripes3G Lilac Stripes3H Lt. Green Stripes3J Orange Stripes3K Red Stripes3L Terra Cotta Stripes3M White Stripes3N Yellow StripesA Empty1500B 1130 lbs. Polyester Tape(Equals 1500 Feet)C 1250 lbs. Polyester TapeD 1500 lbs. Polyester TapeE 1800 lbs. Polyester TapeG 200 lbs. Polyester TapeJ 2500 lbs. Polyester TapeK 400 lbs. Detect. Polyester TapeT 1250 lbs. Poly Metric TapeV 1250 lbs. Detectable 22G Poly TapeStandard Length – Reels and Coils1"11/4"11/2"LengthStandard Length – Reels and CoilsColorPart No.TypeWallPull bs.)ColorPart No.TypeWallPull bs.)OrangeA5C6N1JNNA7000S/SSDR 11Empty72x45x2470001517OrangeA13C4N1JNNC2500S/SSch 401250 lb.82x45x4025001410OrangeA5C6N1JNNB7000S/SSDR 111130 lb.72x45x2470001576T CottaA13C5N1LNNC2500S/SSch 801250 lb.82x45x4025001816OrangeA5C9N1JNNB250S/SSDR 13.51130 lb.Coil25042GreyA13C6N1ENNA4000S/SSDR 11Empty96x45x3240002747OrangeA5C9N1JNNB500S/SSDR 13.51130 lb.Coil50084BlackA13C6N1ANNA4000S/SSDR 11Empty96x45x3240002747OrangeA5C9N1JNNB1800S/SSDR 13.51130 lb.48x30x241800382OrangeA13C6N1JNNA4000S/SSDR 11Empty96x45x3240002747OrangeA5C9N1JNNA7000S/SSDR 13.5Empty72x45x2470001278Black 3 RDA13C9N1A3KA4000S/SSDR R 13.51130 lb.72x45x2470001337BlackA13C9N1ANNA4000S/SSDR R 11Empty82x45x3050001742OrangeA13C9N1JNNA4000S/SSDR R 111130 lb.82x45x3050001784BlackA15C9N1ANNA1000S/SSDR 13.5Empty96x45x6810001364OrangeA6C9N1JNNB250S/SSDR 13.51130 lb.Coil25066OrangeA15C9N1JNNA1000S/SSDR 13.5Empty96x45x6810001364OrangeA6C9N1JNNB500S/SSDR 13.51130 lb.Coil500132BlackA16C6N1ANNA766S/SSDR 11Empty102x45x687662022OrangeA6C9N1JNNC2500S/SSDR 13.51250 lb.66x45x302500793OrangeA16C6N1JNNA766S/SSDR 11Empty102x45x687662022OrangeA6C9N1JNNA5000S/SSDR 13.5Empty82x45x3050001481BlackA16C9N1ANNA766S/SSDR R 13.51130 lb.82x45x3050001523OrangeA16C9N1JNNA766S/SSDR R IDR 11.51250 lb.102x45x687001746OrangeA6C9N1JNNB8000S/SSDR 13.51130 lb.96x45x3280002338GreyA17C9N1ENNA700S/SSDR R 11Empty96x45x3250002246OrangeA17C9N1JNNA700S/SSDR R R 13.51130 lb.96x45x3250001946OrangeA9C26N1JNNC2500S/SSIDR 11.51250 lb.66x45x30250011902"3"4"4 3/4"5"6"GreyA18C9N1ENNA480S/SSDR 13.5Empty114x45x854801842BlackA18C9N1ANNA480S/SSDR 13.5Empty114x45x854801842GreyA22C9N1ENNA450S/SSDR 13.5Empty120x45x854502296BlackA22C6N1ANNA450S/SSDR 11Empty120x45x854502669BlackA22C9N1ANNA450S/SSDR 13.5Empty120x45x8545022963Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
ID Ribbed WallID Ribbed Wall HDPE is a nonmetallic flexible raceway manufactured fromHigh Density Polyethylene (HDPE) for use inunderground and innerduct applications.Ribbed Wall offers superior protection,increases pathways of existing duct systems,allowing extra channels for future cablingneeds. Available in a wide range of sizes,colors, and options, Carlon HDPE is the onlycable management system you need.Applications: Underground or innerductInstallation methods: Plowing, opentrench, directional boring or pulledthrough existing conduitID Ribbed Interior WallRibbed Wall is ideal for pullingor jetting cable. Interior ribsreduce surface contact withcable during installation.Ribbed Wall Options Sizes 1/2" - 6" Multiple colors and stripes Factory installed pull lines Sequentially marked footage Up to four colors of equal lengthsparalleled or segmented on onereel Pre-lubricated Toneable Duct – copper conductorwithin the wall of duct. Used tolocate buried conduit. (see page 6)Trenching4Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
ID Ribbed WallCustom OrdersOrders are not returnable* CustomCustomlengths are available in minimum order quantities specified on page 25*How to Build a Part sTapeLengthA HDPE2 1/2"B Smooth Out/Ribbed In4 SCH 40N None1 1 Way SingleA BlackNN NoneA Empty15003 3/4"5 SCH 80D Lube Duct2 2 Way SegmentedB Blue3A Black StripesB 1130 lbs. Polyester Tape(Equals 1500 Feet)5 1"6 SDR 113 3 Way SegmentedC Brown3B Blue StripesC 1250 lbs. Polyester Tape6 1-1/4"9 SDR 13.54 4 Way SegmentedD Buff3C Brown StripesD 1500 lbs. Polyester Tape9 1-1/2"13 SDR 15.55 2 Way ParallelE Gray3D Buff StripesE 1800 lbs. Polyester Tape13 2"14 SDR 176 3 Way ParallelF Green3E Gray StripesG 200 lbs. Polyester Tape14 2-1/2"16 SDR 217 4 Way ParallelG Lilac3F Green StripesJ 2500 lbs. Polyester TapeK 400 lbs. Detect Polyester Tape15 3"22 SDR 712 2 Way CompartH Lt. Green3G Lilac Stripes16 4"24 SDR 913 3 Way CompartJ Orange3H Lt. Green StripesT 1250 lbs. Poly Metric Tape17 4.75"26 SIDR 11.514 4 Way CompartK Red3J Orange StripesV 1250 lbs. Detectable 22G Poly Tape18 5"27 SIDR 11.5 TrueL Terra Cotta3K Red Stripes22 6"29 SIDR 15M White3L Terra Cotta Stripes34 SIDR 7N Yellow3M White Stripes36 SIDR 93N Yellow Stripes37 SIDR 9 True42 TC-7A45 True 1146 True 95Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
ToneableToneable HDPE Duct incorporates apatented design using bare solid copper conductorwire within the duct wall underneath a LDPE orHDPE stripe providing easy access to the conductorwire for grounding and coupling applications.Allows detectability and toning isolation of emptyduct structures as well as ducts with dielectric fiberinstallations using conventional transmission,receiving, and locating equipment.Application: UndergroundInstallation methods: Direct bury,directional boring, or trenchStandard metal and nonmetallic couplingmethods allow conduit detectability and nonmetallic toneable pressure couplings allowdetection/toning isolation of conduit.Complete system of conduit and couplingsprovides the solution to finding buried occupiedor non-occupied conduits.Toneable Options Industry standard conduit sizes 1"– 2"Solid bare copper tone wireUse Conventional locating devicesTone wire easily accessible for couplingand groundingStandard/compression couplings available(page 19)Allows isolation tone and/or detectionSuitable for direct bury, bore, trenchapplicationsSingle color stripe optionOpen Trench6Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
ToneableSpecificationsConductor DataAWGResistivityElongationCustom Orders# 18 Solid Bare Copper6.39 OHMS per 1,000 ft.10% min.#22 Solid Bare Copper16.2 OHMS per 1,000 ft.32% min.Orders are not returnable* CustomCustomreel lengths are available in minimum order quantities of 25,000 ft. or min. set up charge*How to Build a Part Number:ProductSizeTypeWallA HDPE5 1"6 1-1/4"B Smooth Out/ 4 SCH 40Ribbed In5 SCH 809 1-1/2"13 2"C Smooth/Smooth6 SDR 119 SDR 13.5OptionsSplitsJ Toneable/18G1 1/2" – 2"1 1 Way Single2 2 Way SegmentedG Toneable/22G 3 3 Way Segmented1" – 1 1/4"4 4 Way Segmented5 2 Way Parallel6 3 Way Parallel7 4 Way Parallel12 2 Way Compart13 3 Way Compart14 4 Way CompartColorStripe (one)TapeLengthA BlackNN NoneA Empty1500B BlueC BrownD BuffE GrayF GreenG LilacH Lt. GreenJ OrangeK RedL Terra CottaM WhiteN Yellow1A Black Stripe1B Blue Stripe1C Brown Stripe1D Buff Stripe1E Gray Stripe1F Green Stripe1G Lilac Stripe1H Lt. Green Stripe1J Orange Stripe1K Red Stripe1L Terra Cotta Stripe1M White Stripe1N Yellow StripeB 1130 lbs.Polyester Tape(Equals 1500 Feet)C 1250 lbs.Polyester TapeD 1500 lbs.Polyester TapeE 1800 lbs.Polyester TapeG 200 lbs.Polyester TapeJ 2500 lbs.Polyester TapeT 1250 lbs. PolyMetric Tape7Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
UL ListedUL Listed HDPE is a nonmetallicflexible raceway manufactured from HighDensity Polyethylene (HDPE), offering aprotective pathway for cables and wires,and is used in underground or innerductapplications.Applications: Underground or innerduct.Ideal for use in parking lots, traffic lights, etc.Installation methods: Plowing, opentrench, directional boring or pulled throughexisting conduitUL Listed HDPE conduit is compliant withthe 2002 NEC Articles 300 and 352, and islisted to UL 651B. Its high tensile strengthto-weight ratio, superior crush resistance,and low coefficient of friction wheninstalling cable makes it ideal fordirectional boring.UL Listed Options Sizes 1" – 4" Wall types:EPEC 40 (Schedule 40)EPEC 80 (Schedule 80)EPEC-B (SDR 13.5)1" – 4"2" – 4"2" – 4" Multiple colors
Telecommunication, Electrical, and Power Utility Solutions: Smooth Wall Ribbed Wall UL Listed Aerial Aerial Figure 8 Corrugated Toneable Accessories Carlon High Density Polyethylene Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
