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Carlon Floor Boxes and Covers Round1-, 2-, and 3-GangRectangularResidential –Fully AdjustableDrop-InBrass CoversNonmetallicCoversGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Carlon Floor Boxes and Covers ContentsAdjust-A-Box Residential Floor Boxes1-, and 2-Gang Adjustable Residential Floor Boxes . 2 - 3Drop-In Floor BoxDrop-In Residential Floor Box .4 - 5Rectangular Floor Boxes1-, 2-, and 3-Gang . 6 - 7Activation Kit. 7Rectangular Floor Box Covers1-, 2-, and 3-Gang Nonmetallic. 81-, 2-, and 3-Gang Solid Brass . 9Round Floor BoxesNonmetallic Round Floor Boxes. 10 - 11Multi-Service Divider Kit. 113/4" Y Fitting. 11Reducer Plugs. 11Round Floor Box CoversRound Floor Box Covers - Nonmetallic . 12Brass Round Floor Box Covers . 13w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com1
Adjust-A-Box Residential Floor Boxes1-, and 2-Gang AdjustableCarlon Adjust-A-Box Floor Boxes make installing flooroutlets faster and easy by providing maximum installation flexibility. The box features a patented adjustmentscrew designed to adjust the box from 0" to 1-3/4" bysimply turning the screw clockwise or counterclockwise,providing a flush mount every time.NEW!Double-Gang,with Brass CoverCovers are able in two styles, nonmetallic and brass, andfeature two hinged doors to protect unused devices, andkeep out dust and scrubwater. Because the doors areattached, they won’t get lost or misplaced while theoutlet in use.*Devices not included*U.S. Patent 5,289,934The Adjust-A-Box is available in two sizes, single-gangand double-gang. The single-gang box has a 20 cubicinch capacity and includes a duplex receptacle, and thedouble-gang box has as 34 cubic inch capacity, andcomes with a divider for dual voltage capabilities.Carlon Adjust-A-Box Residential Floor Boxes are idealfor residential and home office applications and providea clean, aesthetically pleasing floor outlet anywhere youneed it.Single-Gang,with Brass CoverFeatures Patented adjustment screw that adjusts depth(from 0" to 13/4") Available with nonmetallic and brass covers Covers have two (non-removable) hinged doors Solid brushed brass covers with a light lacquerfinish for extra protection Nonmetallic covers are available in white andivory2 Two-Gang version features dual service capabilities(requires use of dual service divider) Integral cable clamps Ideal for new work and retrofit applications UL listed UL scrub water tested 2 hour fire classificationw w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Adjust-A-Box Residential Floor BoxesInstallationScrew in toadjust toheight offlooring orcarpetInstallclip oversubfloor.Beautifulflush fiteverytime!SpecificationsE42728Part NumberSizeDescriptionCubic In.Std. Ctn. Qty.Std. Ctn. Wt. (lbs.)B121BFBRWOne-GangResidential Floor Box w/ Nonmetallic White Cover2087.02B121BFBROne-GangResidential Floor Box w/ Nonmetallic Ivory Cover2087.02B121BFBBOne-GangResidential Floor Box w/ Brass Cover20814.50B234BFBBTwo-GangTwo-Gang Residential Floor Box w/ Brass Cover3449.976Kits include:Single-GangDouble-GangIvory/White Cover: One (1) New Work Bracket One (1) Old Work Bracket One (1) 34 cubic in. ULListed Floor Box One (1) Dual Voltage Divider One (1) UL Listed BrassFloor Cover Four (4) #6-32x1" flat headmachine screws Four (4) #6 x1-1/4" flat headself-tapping screws Two (2) #6x1-5/8" squaredrive trim head screws Green ground wire Installation instructions Two (2) 6-32x1 flat head machine screws Four (4) #6 1-1/4 self-tapping flat head screws Two (2) #6 1-5/8 drywall screws One (1) cover plug One (1) New Work Bracket One (1) Old Work Bracket One (1) 20 cubic in. UL Listed Floor Box One (1) UL Listed Brass Floor Cover One (1) short shank receptacle One (1) tube Dow Corning #4 sealant Installation instructionsBrass Cover: Two (2) 6-32x1 brass plated flat head machine screws Four (4) #6 1-1/4 self-tapping flat head screws Two (2) #6 1-5/8 drywall screws One (1) New Work Bracket One (1) Old Work Bracket One (1) 20 cubic in. UL Listed Floor Box One (1) UL Listed Brass Floor Cover One (1) short shank receptacle Green ground wire Installation instructions*Devices not includedw w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com3
Drop-In Floor BoxNEW!The Carlon Drop-In Floor Box with BrassCover combines many of the same featuresin our existing Floor Box line with thestrength, durability and style necessary toaccommodate today’s residential electrical/telecommunication needs.The Carlon Drop-In Floor Box is the fastesteasiest way for contractors to put a floorsocket anywhere they need it! It's designedto accommodate high and low voltageapplications and comes complete witheverything needed for installation - Floor box,Brass Cover, hole saw, wired receptacle,two-hole low voltage plate, blank plate,mounting screws, and wire nuts.Note: The Drop-In Floor Box is availablewith or without a hole saw.Features Single hole installation 11.8 inch cubic capacity Fast, easy installation For wood floor installations Solid brass cover has a light lacquer finish to resistwear - Ideal for high traffic areas Ideal for residential and home offices Accommodates high and low voltage applications Superior aesthetics - Ideal for home officesand entertainment rooms Includes single gang grounded receptacle, low voltagetelephone/cable plate (data jacks not included), andblank plate for custom installations Eliminates the need for extension cords C-UL-US Listed Nonmetallic Outlet Box 655A Available with or without a hole saw4w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Drop-In Floor BoxInstallationE427281. Cut 2-3/8" hole through carpetingbefore using hole saw.2. Drill hole in floor using hole saw.3. Pull romex through floor.4. Connect receptacle wires to romex. Besure to match wire color(s).5. Secure wire clamp on bottom oftube.6. Brass cover snaps into place. Use asmall screwdriver to pry open brasscover to plug in appliance.InstalledSpecificationsPart NumberUPC CodeDescriptionStd. Carton Qty.Std. Carton Wt. (lbs.)E971FBDI034481186601Drop-In Floor Box w/Hole Saw56.5E971FBDIB034481189459Drop-In Floor Box without Hole Saw2017.6w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com5
Rectangular Floor Boxes1-, 2-, and 3-GangCarlon Rectangular Floor BoxSystems – three-way power, data,and communications plus easydouble or triple ganging, too.Compared to metal boxes, Carlonrectangular floor boxes cost less andinstall faster to save you money onevery job. Three-in-one power, data,and communications capability cutsinstallation time and cost even more,while simple two- and three-gangmodularity gives you the flexibility,installation ease, and cost-savings noother nonmetallic boxes can match.The covers attach without the use offasteners, providing a professional,clean installation as well as preservingthe aesthetic life of the product. Takea closer look at all our rectangularfloor box systems offer you.*U.S. Patent 5,866,845Features Covers require no adjusting collar. Two screwsassure a flush, secure installation. Convenient cubic inch capacity markingson inside allow for easy inspection. Nonmetallic PVC construction, watertight gasket,and corrosion-resistant hardware assure long lifeand reliable performance even in harsh and/orcorrosive environments. PVC molded ports and reducer plugsincluded. One consistent box depth simplifies ordering timeand reduces inventory. Rectangular sides are drillable. Saves time and money on installations withsimple saw cut to floor level. Concrete tight and suitable for any on grade/below grade application; concrete or woodsub-floor construction approved.6 Accepts 1/2", 3/4", and 1" conduit, tubingor raceway. For tile and carpet applications. Cover options include solid brass orthermoplastic (brown, slate, and caramel). UL scrub water tested.w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Rectangular Floor BoxesInstallationE42728With our rectangular boxes, one SKU is allyou ever need. Simply remove appropriatesides and slide boxes together to createtwo- or three-gang boxes for on-the-jobflexibility no competitor offers.SpecificationsRectangular Floor VC1-Gang3.25"InternalVolume(cu. in.)Min.ConcreteDepthHubs97.4(16.8 perinch ofDepth)3 1/2"(2) 1"ReducerPlugsStd. Std. Ctn.Ctn. Qty. Wt. lbs.(2) 1" x 3/4"(2) 3/4" x 1/2"36.92Activation KitActivation kit provides components to accommodate all standard power, data, andcommunications devices plus a divider to separate power from data and communications –all in a single SKU. Device yokes can be adjusted to store excess cord in the box.PartNo.MaterialStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E976AK2PVC32.47w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com7
Rectangular Floor Box Covers – Nonmetallic1-, 2-, and 3-Gang NonmetallicE42728On-the-job flexibility extends to our rectangular box covers. Eachone-, two-, or three-gang cover is suitable for any wiring applicationand can be used with any floor surface. Nonmetallic covers are evenfield reversible for tile or carpet. Double door feature allows easyaccess to the device and helps keep stray cords organized.Carlon Rectangular Floorbox covers do not requirea separate carpet flange.The carpet flange is partof the cover and maybe removed for tileapplication.*U.S. Patent 5,866,845Features High impact resistant thermoplastic Double door design Field reversible for tile or carpet For tile and carpet applications Gasketed for a watertight seal UL scrub water testedSpecificationsRectangular Floor Box Covers – 61CE9762CE9763CE9761SE9762SE9763S8Brown Single-Gang Cover/Carpet FlangeBrown Double-Gang Cover/Carpet FlangeBrown Triple-Gang Cover/Carpet FlangeCaramel Single-Gang Cover/Carpet FlangeCaramel Double-Gang Cover/Carpet FlangeCaramel Triple-Gang Cover/Carpet FlangeSlate Single-Gang Cover/Carpet FlangeSlate Double-Gang Cover/Carpet FlangeSlate Triple-Gang Cover/Carpet FlangeDimensions(W x L)Std.Ctn. Qty.Std.Ctn. Wt. (lbs.)7.13" x 5.00"7.13" x 8.25"7.13" x 11.50"7.13" x 5.00"7.13" x 8.25"7.13" x 11.50"7.13" x 5.00"7.13" x 8.25"7.13" x 11.50"3963963961.78.57.51.78.57.51.78.57.5w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Rectangular Floor Box Covers – Brass1-, 2-, and 3-Gang Solid BrassE42728Carlon Brass rectangular Floor Box Covers add a classic touch toall floor box installations and are particularly suited for use in hightraffic areas because of the resistance to wear. The gasket gives awatertight seal, and the light lacquer finish provides extra protection.*U.S. Patent 6,265,662Features Rugged solid brass construction. Gasketed for watertight applications. Brushed finish coated with a lightlacquer for protection. Rectangular brass covers allow for single,duplex, GFCI receptacles, and low voltage. Rectangular brass covers includea cord door. For tile and carpet applications. UL scrub water tested.SpecificationsRectangular Floor Box Covers – 63BRE9762BRDescriptionBrass Single-Gang CoverBrass Double-Gang CoverBrass Triple-Gang CoverRectangular Floor Box Activation KitStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)33336.89.912.11.3w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com9
Round Floor BoxesCarlon Round Floor Box Systems –three-way versatility for power,data, and communications.Carlon round floor boxes give youthe same cost-saving advantagesover metal boxes as our rectangularboxes. By letting you combinepower, data, and communications inthe same box, you can dramaticallyreduce your installation time andcost compared to other nonmetallicboxes. In addition, multi-use coversmean fewer SKUs to deal with andgreater jobsite flexibility to increaseyour savings further. Take a closerlook at all their advantages foryourself.Features Nonmetallic PVC construction, watertightgasket, and corrosion-resistant hardwareassure long life and reliable performanceeven in harsh and/or corrosive environments. Brass and an assortment of nonmetalliccovers are available for a variety ofapplications. The same box depth simplifies ordering andreduces inventory. For tile and carpet applications. Concrete tight and suitable for any ongrade/below grade application; concrete orwood floor construction approved. Y-connector (E972Y) allows you to feed parallelruns of 3/4" conduit or to feed in/out from thesame side for increased wiring flexibility andfaster installation. PVC molded ports and reducer plugs included. Accepts 1/2", 3/4", and 1" conduit, tubing orraceway. UL scrub water tested.10w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Round Floor BoxesWherenoted bySpecificationsRound Floor BoxCarlon Round Floor Boxes allow for various thickness of concrete pours.Trim out is easy – just use a handsaw to cut off box at desired height toaccommodate carpet, tile, or other flooring. Carlon leveling ring guarantees alevel top every time, even if the box is tipped slightly during the pouring process.6.11"5.03"O lVolume(cu. in.)Min.ConcreteDepth90.0(15.5 perinch ofDepth)3"HubsReducerPlugsStd.Ctn. Qty.Std. Ctn.Wt. lbs.(2) 1" and(2) 3/4"(2) 1" x 3/4" and(2) 3/4" x 1/2"1015.6AccessoriesMulti-Service Divider KitMulti-service divider kit for separate power, data, andcommunications compartments provides unbeatableflexibility and money-saving installation speed.For use with nonmetallic boxes only.PartNo.Std.Ctn. Qty.Std.Ctn. Wt. (lbs.)E973K1033/4" Y FittingThe 3/4" Y Fitting provides for in and out service from asingle 1" port, and allows for two 3/4" parallel conduitruns to adapt into a single conduit body port.PartNo.Std.Ctn. Qty.Std.Ctn. Wt. (lbs.)E972Y102.1Reducer PlugsPartNo.SizeStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E971C3/4" x 1/2"1002.1E971D1" x 3/4"1003.2w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com11
Round Floor Box Covers – NonmetallicFeaturesNonmetallic CoversE42728 High impact resistant thermoplastic Compatible with standard NEMA Duplex,and 1 1/4" NPS receptacles Drill points (3/8") provided for low voltagecable pass throughsCaramelSlateIvory 1 1/4" NPS plugs may be modified to acceptsmaller fittings (3/8", 1/2", and 3/4") For tile and carpet applications UL scrub water testedTaupeBrownU.S. Patent 6,450,353Duplex CoversPartNo.ColorDescriptionStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97DSIIvoryDuplex Cover105.2E97DSCCaramelDuplex Cover105.7E97DSTTaupeDuplex Cover105.7E97DSSSlateDuplex Cover105.6E97DSBBrownDuplex Cover105.8PartNo.ColorDescriptionStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97SSRBBrownNPS Cover103.8E97SSRCCaramelNPS Cover103.8E97SSRSSlateNPS Cover103.81 1/4" NPS CoversMetal Cover Adapter RingPartNo.DevicesE97ABR2One-Piece Metal Cover AdapterStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)103.3Clear Cover Carpet Ring12PartNo.ColorStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97CCRClear101.2w w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Round Floor Box Covers – BrassFeaturesBrass CoversU.S. Patent 6,179,634E42728 Screws concealed under doors Rugged solid brass construction Brushed finish coated with a light lacquer for protection Resistance to wear – suited for high traffic areas Gasketed for watertight applications Available in four styles – Single Door, Two Door, NPS Opening,and Two Door Dual Service For tile and carpet applications UL scrub water testedTwo Door Dual Service(Divider Kit included)PartNo.DevicesStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97BR2DDuplex and Two Data Ports59.2PartNo.DevicesStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97BR2Duplex57PartNo.DevicesStd.Ctn. Qty.Std.Ctn. Wt. (lbs.)E97BRGFCI and Duplex57Std.Ctn. Qty.Std.Ctn. Wt. (lbs.)57.5Two DoorSingle DoorNPS OpeningPartNo.DevicesE97BRG1 1/4" Outlet and Single Receptaclew w w. c a r l o n . c o mGross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com13
ONE-YEAR LIMITED WARRANTYThe following are the only warranties made by Carlon . Carlon warranties this product to be free from defects in materials and workmanship for aperiod of one year from date of purchase. In the event of a product failure, Carlon’s liability, whether based on contract, tort, strict liability, warrantyor any other claim, will be limited to the replacement of the product or refund of the purchase price which shall be in lieu of all other express orimplied warranties, statutory or otherwise, including warranties of merchantability and fitness for use.CARLON SHALL NOT BE LIABLE FOR LOST PROFITS, INDIRECT SPECIAL, EXEMPLARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDINGWITHOUT LIMITATION ANY SUCH DAMAGE DUE TO IMPROPER WIRING OR MISUSE OF THE PRODUCT.2B38 5M SP 11/06 Lamson & Sessions 2006Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com
Carlon Adjust-A-Box Residential Floor Boxes are ideal for residential and home office applications and provide a clean, aesthetically pleasing floor outlet anywhere you need it. Double-Gang, with Brass Cover *Devices not included NEW! Gross Automation (877) 2
