Practice: 710 - Agricultural Secondary Containment Facility Scenario .

Transcription

USDA-Natural Resources Conservation ServiceLouisianaPractice: 710 - Agricultural Secondary Containment FacilityScenario: #1 - Double Wall TankScenario Description:This practice scenario includes the replacement of an existing single wall fuel storage tank with a new double wall tank.The purpose of the practice is to address resource concerns related to water quality degradation due to the excessive release of organicsinto ground and surface waters or excessive sediment and turbidity in surface waters.Associated practices: Heavy Use Area Protection (561).Before Situation:The agricultural operation has an existing single wall fuel/oil storage tank(s) without any spill prevention protection. The producer hasdeveloped an SPCC plan in accordance with EPA requirements, which requires an above ground secondary containment facility for on-farmoil products.After Situation:This scenario is based on the replacement of an existing single wall tank(s) with a new double wall tank(s). Installation of "used" doublewall tank(s) will not be allowed. A 3000 gallon horizontal or vertical antiroll tank (U/L 142-23 Secondary Containment Vessel) double walledwhich meets EPA regulations will be installed. Payment Schedule is based on the cost difference between a new single wall tank and newdouble wall tank of the same size. The double wall tank will provide an environmentally safe facility for handling and storage of oilproducts stored on the farm. Any accidental spills will be contained.Scenario Feature Measure: Tank volumeScenario Unit: GallonScenario Typical Size:10,000Scenario Cost: 9,888.42Scenario Cost/Unit: 0.99Cost Details (by category):Component NameEquipment/InstallationCrane, truck mounted,hydraulic, 12 tonLaborSkilled LaborEquipment Operators, HeavyIDComponent DescriptionUnitPrice( /unit)Quantity Cost1734 12 ton capacity truck mounted hydraulic crane. Equipment Hourcost only. 79.791 79.79230 Labor requiring a high level skill set: Includes carpenters,Hourwelders, electricians, conservation professionals involvedwith data collection, monitoring, and or record keeping, etc.233 Includes: Cranes, Hydraulic Excavators 50 HP, Dozers,HourPaving Machines, Rock Trenchers, Trenchers 12”, DumpTrucks, Ag Equipment 150 HP, Scrapers, Water Wagons. 27.222 54.44 26.551 26.55MaterialsTank, storage tank, upgrade toa double wall from a singlewall, horizontal, steel, aboveground, fixed cost portionTank, storage tank, upgrade toa double wall from a singlewall, horizontal, steel, aboveground, variable cost portion2275 Fixed cost portion of the difference between a single walland double wall horizontal steel storage tank. Includescradles, coating, fittings, labor, equipment. Excludesfoundations, pumps or piping.2260 Variable cost portion of the difference between a singlewall and double wall horizontal steel storage tank.Includes cradles, coating, fittings, labor, equipment.Excludes foundations, pumps or piping.Each 0.001 0.00Gallon 0.9510000 9,500.00MobilizationMobilization, mediumequipment1139 Equipment with 70-150 HP or typical weights between14,000 and 30,000 pounds.Each 227.641 227.64710 - Agricultural Secondary Containment Facility (Double Wall Tank) - Page 1 of 1FY2014 - compiled 1/8/2014

USDA-Natural Resources Conservation ServiceLouisianaPractice: 710 - Agricultural Secondary Containment FacilityScenario: #2 - Earthen ContainmentScenario Description:This practice scenario includes the construction of an earthen containment wall with a flexible membrane liner around an existing storagetank. The containment will not have a roof.The purpose of the practice is to address resource concerns related to water quality degradation due to the excessive release of organicsinto ground and surface waters or excessive sediment and turbidity in surface waters.Associated practices: Heavy Use Area Protection (561).Before Situation:The agricultural operation has a single walled fuel/oil storage tank(s) without any spill prevention protection. The producer has developedan SPCC plan in accordance with EPA requirements, which requires an above ground secondary containment facility for on-farm oilproducts.After Situation:This scenario is based on containment for a 10,000 gallon tank. The containment will be lined with a flexible membrane liner. Thecontainment volume is designed for 125% of the tank volume (10,000 gallons X 125% 12,500 gallons). The bottom dimensions of thecontainment are 40 ft x 24 ft. The wall is 2.5 feet high with a 2 ft top width and 2:1 sideslopes. The total volume of earthfill 114 CY. Theflexible liner size 1,872 SF. Tanks will be moved or raised to install base materials. Hauled in earthfill will be used to construct the dike.The flexible liner will be installed in conformance with the design and specifications. The completed structure will provide anenvironmentally safe facility for handling and storage of oil products stored on the farm. Any accidental spills will be contained.Scenario Feature Measure: Cubic Yard of compacted earthen wallScenario Unit: Cubic YardScenario Typical Size:114Scenario Cost: 14,168.87Scenario Cost/Unit: 124.29Cost Details (by category):Component NameEquipment/InstallationEarthfill, Roller CompactedEarthfill, Dumped and SpreadCrane, truck mounted,hydraulic, 12 tonLaborEquipment Operators, HeavyGeneral LaborMaterialsAggregate, Gravel, GradedSynthetic Liner, 40 milPipe, PVC, 2", SCH 40Fuel Containment Facility,Gate valve 2 inch diameterGeotextile, non-woven, heavyweightMobilizationMobilization, mediumequipmentIDComponent DescriptionUnitPrice( /unit)Quantity Cost49 Earthfill, roller or machine compacted, includes equipmentand labor51 Earthfill, dumped and spread without compaction effort,includes equipment and labor1734 12 ton capacity truck mounted hydraulic crane. Equipmentcost only.CubicyardCubicyardHour 3.54126 446.04 2.91114 331.74 79.792 159.58233 Includes: Cranes, Hydraulic Excavators 50 HP, Dozers,Paving Machines, Rock Trenchers, Trenchers 12”, DumpTrucks, Ag Equipment 150 HP, Scrapers, Water Wagons.231 Labor performed using basic tools such as power tool,shovels, and other tools that do not require extensivetraining. Ex. pipe layer, herder, concrete placement,materials spreader, flagger, etc.Hour 26.552 53.10Hour 18.984 75.9246 Gravel, includes materials, equipment and labor totransport and place. Includes washed and unwashedgravel.1387 Synthetic 40 mil HDPE, LLDPE, EPDM, etc membrane linermaterial. Includes materials and shipping only.976 Materials: - 2" - PVC - SCH 40 - ASTM D17851735 Metal 2 inch diameter gate valve. Materials only.Cubicyard 34.0218 612.36SquareYardFootEach 5.651872 10,576.80 1.35 94.34501 67.50 94.341210 Non-woven greater than 8 ounce/square yard geotextilewith staple anchoring. Materials and shipping only.SquareYard 3.84208 798.721139 Equipment with 70-150 HP or typical weights between14,000 and 30,000 pounds.Each 227.642 455.28710 - Agricultural Secondary Containment Facility (Earthen Containment) - Page 1 of 2FY2014 - compiled 1/8/2014

USDA-Natural Resources Conservation ServiceMobilizationMobilization, very smallequipmentMobilization, large equipmentLouisiana1137 Equipment that is small enough to be transported by a pick- Eachup truck with typical weights less than 3,500 pounds. Canbe multiple pieces of equipment if all hauledsimultaneously.1140 Equipment 150HP or typical weights greater than 30,000 Eachpounds or loads requiring over width or over lengthpermits. 62.861 62.86 434.631 434.63710 - Agricultural Secondary Containment Facility (Earthen Containment) - Page 2 of 2FY2014 - compiled 1/8/2014

USDA-Natural Resources Conservation ServiceLouisianaPractice: 710 - Agricultural Secondary Containment FacilityScenario: #3 - Corrugated Metal Wall ContainmentScenario Description:This practice scenario includes the installation of a corrugated metal ring containment with a flexible membrane liner around an existingstorage tank. The purpose of the practice is to address resource concerns related to water quality degradation due to the excessive releaseof organics into ground and surface waters or excessive sediment and turbidity in surface waters.Associated practices: Heavy Use Area Protection (561)Before Situation:The agricultural operation has a single walled fuel/oil storage tank(s) without any spill prevention protection. The producer has developedan SPCC plan in accordance with EPA requirements, which requires an above ground secondary containment facility for on-farm oilproducts.After Situation:This scenario is based on containment for a 10,000 gallon tank. The containment will be lined with a flexible membrane liner. Thecontainment volume is designed for 125% of the tank volume (10,000 gallons X 125% 12,500 gallons). The bottom dimensions of thecontainment are 26 ft x 24 ft. The corrugated panel wall is 2.75 feet high. The total area of wall 275 SF. The flexible liner size 930 SF.Tanks will be moved or raised to install base materials. The corrugated wall and flexible liner will be installed in conformance with thedesign and specifications. The completed structure will provide an environmentally safe facility for handling and storage of oil productsstored on the farm. Any accidental spills will be contained.Scenario Feature Measure: Square Ft of Corrugated Metal WallScenario Unit: Square FootScenario Typical Size:275Scenario Cost: 8,709.41Scenario Cost/Unit: 31.67Cost Details (by category):Component NameIDEquipment/InstallationEarthfill, Roller Compacted49 Earthfill, roller or machine compacted, includes equipmentand labor931 Track mounted hydraulic excavator with bucket capacityrange of 0.8 to 1.5 CY. Equipment and power unit costs.Labor not included.36 Non reinforced concrete cast-in-placed without forms bychute placement. Typical strength is 3000 to 4000 psi.Includes materials, labor and equipment to transport, placeand finish.1734 12 ton capacity truck mounted hydraulic crane. Equipmentcost only.Hydraulic Excavator, 1 CYConcrete, CIP, formless, nonreinforcedCrane, truck mounted,hydraulic, 12 tonLaborGeneral LaborSkilled LaborEquipment Operators, HeavyMaterialsAggregate, Gravel, GradedPipe, PVC, 2", SCH 40Component DescriptionUnitPrice( /unit)Quantity CostCubicyardHour 3.5461 215.94 100.7124 2,417.04Cubicyard 102.452 204.90Hour 79.792 159.58231 Labor performed using basic tools such as power tool,Hourshovels, and other tools that do not require extensivetraining. Ex. pipe layer, herder, concrete placement,materials spreader, flagger, etc.230 Labor requiring a high level skill set: Includes carpenters,Hourwelders, electricians, conservation professionals involvedwith data collection, monitoring, and or record keeping, etc.233 Includes: Cranes, Hydraulic Excavators 50 HP, Dozers,HourPaving Machines, Rock Trenchers, Trenchers 12”, DumpTrucks, Ag Equipment 150 HP, Scrapers, Water Wagons. 18.9872 1,366.56 27.2216 435.52 26.552 53.1046 Gravel, includes materials, equipment and labor totransport and place. Includes washed and unwashedgravel.976 Materials: - 2" - PVC - SCH 40 - ASTM D1785Cubicyard 34.0212 408.24Foot 1.3540 54.00710 - Agricultural Secondary Containment Facility (Corrugated Metal Wall Containment) - Page 1 of 2FY2014 - compiled 1/8/2014

USDA-Natural Resources Conservation ServiceMaterialsFuel Containment Facility,corrugated metal panel wallwith membrane liner, fixedcost portionFuel Containment Facility,corrugated metal panel wallwith membrane liner, variablecost portionFuel Containment Facility,Gate valve 2 inch diameterMobilizationMobilization, very smallequipmentMobilization, small equipmentMobilization, mediumequipmentMobilization, large equipmentLouisiana2061 Fixed cost portion of a secondary fuel containment facility Eachincluding metal panels, support posts and and flexibleliner. This portion is the base cost for the system. Includesmaterials and shipping only.1732 Variable cost portion of a secondary fuel containmentSquarefacility including metal panels, support posts and andFootflexible liner. Includes materials and shipping only. 1,156.951 1,156.95 4.60275 1,265.001735 Metal 2 inch diameter gate valve. Materials only.Each 94.341 94.341137 Equipment that is small enough to be transported by a pickup truck with typical weights less than 3,500 pounds. Canbe multiple pieces of equipment if all hauledsimultaneously.1138 Equipment 70 HP but can't be transported by a pick-uptruck or with typical weights between 3,500 to 14,000pounds.1139 Equipment with 70-150 HP or typical weights between14,000 and 30,000 pounds.1140 Equipment 150HP or typical weights greater than 30,000pounds or loads requiring over width or over lengthpermits.Each 62.861 62.86Each 153.111 153.11Each 227.641 227.64Each 434.631 434.63710 - Agricultural Secondary Containment Facility (Corrugated Metal Wall Containment) - Page 2 of 2FY2014 - compiled 1/8/2014

USDA-Natural Resources Conservation ServiceLouisianaPractice: 710 - Agricultural Secondary Containment FacilityScenario: #4 - Concrete Containment WallScenario Description:This practice scenario includes the installation of a reinforced concrete wall containment with a concrete slab around an existing storagetank. The purpose of the practice is to address resource concerns related to water quality degradation due to the excessive release oforganics into ground and surface waters or excessive sediment and turbidity in surface waters. Due to topography, limited site spaceand/or geological conditions a fabricated structure is needed. Structure will provide an environmentally safe facility for handling andstorage of these products. Associated practices may include: Heavy Use Area Protection (561).Before Situation:Existing agricultural operation that has single walled fuel/oil storage tank(s) not protected. The producer has developed an SPCC plan inaccordance with EPA requirements, that requires an above ground secondary containment facility for on-farm oil products, in order tocontrol the excessive release of organics into ground and surface waters, or to control the excessive sediment and turbidity in surfacewater.After Situation:This scenario is based on containment for a 4,700 gallon tank. The containment volume is designed for 125% of the tank volume (4,700gallons X 125% 5,875 gallons). Structure will provide an environmentally safe facility for handling and storage of these products. Typicalcontainment dimensions are 196 sqft bottom x 6" thick slab with 6" thick x 4' tall formed sidewalls. Tanks will be moved or raised to installbase materials. The fabricated containment structure will be installed in conformance with the design and specifications. The on-farm oilproducts stored on the farm have secondary containment of accidental release that controls the excessive release of organics, suspendedsediments, and turbidity. Structure will provide an environmentally safe facility for handling and storage of these products.Scenario Feature Measure: Volume of concrete in the wallScenario Unit: Cubic YardScenario Typical Size:4Scenario Cost: 3,185.54Scenario Cost/Unit: 796.38Cost Details (by category):Component NameEquipment/InstallationCrane, truck mounted,hydraulic, 12 tonConcrete, CIP, formedreinforcedConcrete, CIP, slab on grade,reinforcedLaborEquipment Operators, HeavyMaterialsFuel Containment Facility,Gate valve 2 inch diameterPipe, PVC, 2", SCH 40Aggregate, Gravel, GradedMobilizationMobilization, small equipmentMobilization, mediumequipmentIDComponent Description1734 12 ton capacity truck mounted hydraulic crane. Equipmentcost only.38 Steel reinforced concrete formed and cast-in-placed informed structures such as walls or suspended slabs bychute placement. Typical strength is 3000 to 4000 psi.Includes materials, labor and equipment to transport, placeand finish.37 Steel reinforced concrete formed and cast-in-placed as aslab on grade by chute placement. Typical strength is 3000to 4000 psi. Includes materials, labor and equipment totransport, place and finish.Unit976 Materials: - 2" - PVC - SCH 40 - ASTM D178546 Gravel, includes materials, equipment and labor totransport and place. Includes washed and unwashedgravel.1138 Equipment 70 HP but can't be transported by a pick-uptruck or with typical weights between 3,500 to 14,000pounds.1139 Equipment with 70-150 HP or typical weights between14,000 and 30,000 pounds. 79.792 159.58Cubicyard 323.694.3 1,391.87Cubicyard 150.484.2 632.02 26.552 53.10Each 94.341 94.34FootCubicyard 1.35 34.02304.2 40.50 142.88Each 153.111 153.11Each 227.642 455.28710 - Agricultural Secondary Containment Facility (Concrete Containment Wall) - Page 1 of 2FY2014 - compiled 1/8/2014Quantity CostHour233 Includes: Cranes, Hydraulic Excavators 50 HP, Dozers,HourPaving Machines, Rock Trenchers, Trenchers 12”, DumpTrucks, Ag Equipment 150 HP, Scrapers, Water Wagons.1735 Metal 2 inch diameter gate valve. Materials only.Price( /unit)

USDA-Natural Resources Conservation ServiceMobilizationMobilization, very smallequipmentLouisiana1137 Equipment that is small enough to be transported by a pick- Eachup truck with typical weights less than 3,500 pounds. Canbe multiple pieces of equipment if all hauledsimultaneously. 62.86710 - Agricultural Secondary Containment Facility (Concrete Containment Wall) - Page 2 of 2FY2014 - compiled 1/8/20141 62.86

This scenario is based on containment for a 10,000 gallon tank. The containment will be lined with a flexible membrane liner. The containment volume is designed for 125% of the tank volume (10,000 gallons X 125% 12,500 gallons). The bottom dimensions of the containment are 26 ft x 24 ft. The corrugated panel wall is 2.75 feet high.