Parts Manual MAGNUM PLUS TK 54356-4-PM (Rev. 1.4) - Refexpress.ru

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314 West 90th StreetMinneapolis, MN 55420DirectParts Manual 2011 Ingersoll Rand CompanyPrinted in U.S.A.MAGNUM PLUSTK 54356-4-PM (Rev. 1.4)Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions forcustomers globally. Its world class brands include Hussmann, a manufacturer of refrigerationand food merchandising solutions, Thermo King, the leader in transport temperature controland Trane, a provider of energy efficient heating, ventilating and air conditioning systems,building and contracting services, parts support and advanced controls for commercialbuildings and homes.Distributed by:Thermo King Corporate(952) 887-2200

MAGNUM PLUSTK 54356-1.4Printed(Thursday,December 20,2012)Copyright 2009 Thermo King Corp.- Minneapolis, MN,U.S.A.Printed (December 20, 2012)Copyright 2009 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

General InformationAssemblies and SubassembliesTables of ContentsThis Parts Manual contains a numerical table of contents listing each assembly name, its associated Gridnumber and page number. The numerical table of contents is arranged numerically by Grid number. Thereare references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear ofthis parts manual are two indexes, a numerical andalphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.When parts are indented in the description list, they arepreceded with a bullet ( ). This indicates that thepart(s) is available separately or included in an assembly.GRID NO. 67D6SWITCH PANEL ASSEMBLYREF12PART#DESCRIPTIONQTY45-1239PANEL - assy, switch199-1960 PANEL199-6280 NAMEPLATE - panel133-743 GASKET1For example: the switch panel nameplate (99-6280) isavailable separately, available as part of the switchpanel (99-1960) and with the panel assembly (45-1239).ABBREVIATIONSAThe following abbreviations appear in parts manualsAC . . . . . . . . . alternatingcurrentA/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatorA or amp . . . . ampereassy . . . . . . . . assemblyBbd . . . . . . . . .brg . . . . . . . . .brkr . . . . . . . .brkt . . . . . . . .CC . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counterclockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,connectorcyl . . . . . . . . . cylinderDEdef . . . . . . . . .deg . . . . . . . .dehyd. . . . . . .dia . . . . . . . . .DC . . . . . . . . .disch . . . . . . .diff . . . . . . . . ordiameterdirect currentdischargedifferentialEMI . . . . . . . . Extended. . . . . . . . . . . MaintenanceIntervalEEC . . . . . . . . EuropeanEconomicCommunityeng . . . . . . . . engine(continued)evap . . . . . . . .exch . . . . . . . .exp . . . . . . . . .ext . . . . . . . . .evaporatorexchangerexpansionexternalF. . . . . . . . . . .fill . . . . . . . . . .fi . . . . . . . . . . .fl . . . . . . . . . . .fpt . . . . . . . . . .Farenheitfillisterfuel injectionflarefemale pipethreadft . . . . . . . . . . . feetftg . . . . . . . . . . fittingH hex . . . . . . . . .hh . . . . . . . . . .hd . . . . . . . . . .hp . . . . . . . . . .hsg . . . . . . . . .hexagonhexagon headheadhorsepowerhousingIid . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal toothLliq . . . . . . . . . . liquidlg . . . . . . . . . . longM mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulatingN neg . . . . . . . . .No. . . . . . . . . .NS . . . . . . . . .NSS . . . . . . . .negativenumbernot suppliednot soldseparatelyO os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameterPpcb . . . . . . . . . printed circuitboardpkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds persquare inchRrad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions perminuteSsec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd . . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switchTterm . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thickU us . . . . . . . . . . undersizeVvib . . . . . . . . . . vibrasorberW W . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

MAGNUM PLUSContentsNameGridPageMAGNUM PLUS REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . .14U3. . . . . . . . . . . . . . . . . . . . . .3AIR VENT (40 FT CONTAINERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D7. . . . . . . . . . . . . . . . . . . .35NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180E6 . . . . . . . . . . . . . . . . . . . .39DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189C4. . . . . . . . . . . . . . . . . . . .37DOWNLOAD CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226E2 . . . . . . . . . . . . . . . . . . . .25REFRIGERATION COMPONENTS (SERVICE VALVES) . . . . . . . . . .235E0 . . . . . . . . . . . . . . . . . . . .11CONDENSER FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235E8 . . . . . . . . . . . . . . . . . . . . .5EVAPORATOR FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235E9 . . . . . . . . . . . . . . . . . . . . .7ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G1. . . . . . . . . . . . . . . . . . . .19CONTROL BOX (mP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G2. . . . . . . . . . . . . . . . . . . .21CONTROL BOX DOOR (mP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . .235G3. . . . . . . . . . . . . . . . . . . .23USDA DOWNLOAD PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G4. . . . . . . . . . . . . . . . . . . .27CONDENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G5. . . . . . . . . . . . . . . . . . . .29EVAPORATOR PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G6. . . . . . . . . . . . . . . . . . . .33EVAPORATOR HEATER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .259A4 . . . . . . . . . . . . . . . . . . . .31COMPRESSOR GROUP (SERVICE VALVES) . . . . . . . . . . . . . . . . . .259C5. . . . . . . . . . . . . . . . . . . .17

14U3MAGNUM PLUS REFERENCE SHEETMAGNUM PLUSREFERENCESHEET14U36/13/123Revised6/13/12

Revised6/13/1214U3MAGNUM PLUS REFERENCE SHEETB/MDESCRIPTIONDate098203MAGNUM PLUS6/124

235E8CONDENSER FAN GROUPCONDENSER FANGROUP235E89/6/105Revised9/6/10

Revised9/6/10REF1CONDENSER FAN GROUPPART#235E8DESCRIPTIONQTY60-285COIL - condenser167-1589COIL - condenser (deep freeze units only)133-2950GASKET (10 x 15 mm)51-1442SCREW - coil751-1444FLATWASHER755-9054WASHER (nylon)7278-1684FAN - condenser (21.6 in, 500 mm dia, 30 deg pitch, 8 blade)13104-759MOTOR - condenser fan (0.75 hp)151-1443SCREW - 27NUT4455-5900GRIP - cable1533-367GROMMET1641-2953HARNESS - condenser fan16

235E9EVAPORATOR FAN GROUPEVAPORATOR FANGROUP235E98/14/117Revised8/14/11

Revised8/14/11REFEVAPORATOR FAN GROUPPART#DESCRIPTION235E9QTY198-8242HOUSING - evaporator (12 in, 312 mm dia)1292-27792392-2332 BRACKET - motor (left) BRACKET - motor (right)255-9162RIVET - housing10478-1737 SHROUD - fan2533-3929TRIM - edge guard633-3917GROMMET (1.180 in)4755-5900CONNECTOR - harness & sensor28NSSCOIL - evaporator (see Refrigeration Group)151-1447SCREW - coil1055-9217CAP - screw3991-9328BLOCK - coil21041-3685HARNESS - evaporator fan111104-691MOTOR - fan251-1869SCREW - 27NUT81278-1683FAN - evaporator (14 in, 355 mm dia)21391-8466BRACKET - motor251-1869SCREW - 7NUT81492-458FILTER - gas sensor11533-2946GROMMET (37 mm)41692-2775COVER - tube151-1422SCREW351-1441FLATWASHER351-619WASHER - insulator31733-367GROMMET41851-270CONNECTOR - liquid tite11941-9768SENSOR - gas (O2/CO2)141-7143SENSOR - gas (O2 only)151-1442SCREW251-619WASHER - 7HOSE - sensor (1/4 od x 35 ft lg)2140-1044SENSOR - kit (return air & defrost)22241-9220SENSOR - humidity151-1461SCREW28A/R

235E9EVAPORATOR FAN GROUP9Revised8/14/11

Revised8/14/11REF23EVAPORATOR FAN GROUPPART#DESCRIPTION235E9QTY51-1870CAP - tube241-9490SENSOR - gas (CO2 only)110

235E0REFRIGERATION COMPONENTS (SERVICE 6/12/1211Revised6/12/12

Revised6/12/12REF1REFRIGERATION COMPONENTS (SERVICE VALVES)PART#DESCRIPTION235E0QTY102-795COMPRESSOR - scroll (see 180E1)192-2229SPACER - compressor1261-2477TUBE - valve to coil1360-285COIL - condenser1461-2467TUBE - valve to coil1561-2162ADAPTER - compressor1633-3912SEAL - teflon fiber1767-1991TANK - receiver1861-22381961-2569 TUBE - receiver to dehydrator TUBE - receiver to condenser1066-7812CAP - fitting11166-8811INDICATOR - liquid133-3007O-RING1506-364PLUG - fusible151-273NUT - receiver tank255-9027WASHER - insulating455-6730CLAMP - tube251-1421SCREW - clamp151-1425NUT161-3508TUBE - receiver to dehydrator155-302NUT - adapter11561-786DEHYDRATOR11651-1871CLAMP - dehydrator151-1442SCREW - clamp151-1441FLATWASHER - clamp151-1425NUT - clamp155-9054WASHER - insulating151-1442SCREW - dehydrator151-1464FLATWASHER - dehydrator261-3506TUBE - filter155-302NUT - adapter11861-3503TUBE - filter to tee11955-3251TEE12061-2471TUBE - tee to exchanger12167-1889HEAT EXCHANGER - economizer192-3547INSULATION - heat exchanger161-2472TUBE - tee to valve191-758CLAMP - tube151-1442SCREW - clamp151-1441FLATWASHER255-8915SPACER161-2470VALVE - solenoid (vapor injection)1121314172223121

235E0REFRIGERATION COMPONENTS (SERVICE VALVES)13Revised6/12/12

Revised6/12/12REF24REFRIGERATION COMPONENTS (SERVICE VALVES)PART#DESCRIPTION235E0QTY41-5460COIL - valve1504-919 COIL12561-2469TUBE - valve to expansion12666-9906VALVE - expansion (economizer)12761-1847TUBE - expansion valve to exchanger12861-2474TUBE - liquid injection155-8951SHOULDER155-8950NUT - o-ring seal33-4499INSULATION - tube (cut to 24.5 in lg)A/R33-4499INSULATION - tube (cut to 19.0 in lg)A/R91-1800CLAMP - tube251-1442SCREW - clamp151-1425NUT12961-2476TUBE - tx bulb13092-3391BRACKET - heat exchanger192-3550INSULATION - mylar161-3502TUBE - suction133-4500INSULATION - tube (42.1 in lg)3261-2466TUBE - suction to ball valve13361-2465VALVE - ball13461-2057VALVE (PWM)141-7937 COIL (only)166-6607FITTING - low side166-7183 CAP - charge port (blue)166-8054ADAPTER13641-4473SWITCH - lpco13733-566O-RING13861-2468TUBE - heat exchanger to evaporator133-4501INSULATION - tube (14.1 in lg)3961-2050TUBE - exchanger to coil (#2)14061-443VALVE - expansion14161-2048TUBE - equalizer14261-2049TUBE - expansion valve to tee14355-2296TEE14461-2051TUBE - tee to distributor14567-1923COIL - evaporator (14.7/374 wide, see 235E9)14641-4004SWITCH - hpco14755-6388CLAMP - tube (3/8)391-759CLAMP - tube (1/2)155-8915SPACER (18 mm)455-7029SCREW - clamp (65 mm)255-8993SCREW - clamp (50 mm)23135114A/RA/R

235E0REFRIGERATION COMPONENTS (SERVICE VALVES)15Revised6/12/12

Revised6/12/12REFREFRIGERATION COMPONENTS (SERVICE VALVES)PART#55-9027DESCRIPTIONWASHER (nylon)235E0QTY216

259C5COMPRESSOR GROUP (SERVICE VALVES)COMPRESSORGROUP (SERVICEVALVES)259C51/4/1217Revised1/4/12

Revised1/4/12REF12COMPRESSOR GROUP (SERVICE VALVES)PART#DESCRIPTION259C5QTY102-795COMPRESSOR - scroll1203-516OIL - compressor40-779KIT - gasket & grease133-29511A/R491-9021540-776 GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground COVER - terminal box KIT - thermistor651-1433SCREW - compressor4751-1435FLATWASHER (12 mm)4855-9012WASHER - vibration damper4951-1432SPACER (1/03 - 3/10, height - 17.4, dia 34.3)451-2033SPACER (3/10 & after, height - 17.9, dia 34.3)41051-1436FLATWASHER (13 mm)41151-1434NUT41241-4004SWITCH - hpco1203-393SEALER - thread (red)1361-2118VALVE - suction1461-2119VALVE - discharge11533-727O-RING - suction11651-1438SCREW - flange21751-1429LOCKWASHER21833-2805GASKET - flange11951-1437SCREW - discharge valve22051-358WASHER - sealing22240-782KIT - power cord133-2979355-899455-899511111A/R118

235G1ELECTRICAL d8/13/12

Revised8/13/12REFELECTRICAL COMPONENTSPART#235G1DESCRIPTIONQTY140-1044SENSOR - kit (defrost, ambient, air return, supply & coil)241-3685HARNESS - evaporator (see 235E9/247C5)1392-5546BRACKET - cable restraint151-1445SCREW - 4WASHER - insulator2445-1992CABLE - power (19.2 meters, 63 ft, 11/4 ga)1541-1976144-9891 PLUG - power (Minnekes) TERMINAL - pin40-692KIT - Cable Splice145-1908CABLE (11/4, 250 ft roll)A/R45-2272CABLE (11/4, 1000 ft roll)A/R6102-795COMPRESSOR - scroll (see 259C5)1741-4004SWITCH - hpco18NSSHEATER GROUP (see grid 259A4)19104-759MOTOR - condenser fan (see 235E8)11041-2953HARNESS - condenser fan (see 235E8)111104-691MOTOR - evaporator fan (see 235E9/247C5)212NSSPANEL - USDA receptacle (see 235G4/247C9)11341-6150TRANSDUCER - suction (200PSI, see 235E0/247C0)11491-9754SENSOR - pocket21541-9220SENSOR - humidity11661-2470VALVE - vapor injection (see 235E0/247C0)141-5460COIL - valve11741-4300SENSOR - compressor11861-2057VALVE - digital (see 235E0/247C0)141-7937 COIL (only)119NSSBOX - control (see 235G2)12040-786CABLE - compressor12151-270CONNECTOR - liquid tite12242-373CABLE - connection12342-374CABLE - supply12440-1163KIT, CO2 / O2 RS485 sensor12542-375HUMIDITY SENSOR -humidity (for OOCL)126NSSSENSOR - temperature (for OOCL, not supplied by ThermoKing)32740-776KIT - thermistor120A/R7

235G2CONTROL BOX (mP-4000)CONTROL BOX(mP-4000)235G21/16/1221Revised1/16/12

Revised1/16/12REFCONTROL BOX (mP-4000)PART#DESCRIPTION235G2QTY104-7225BASE - control box (mP-4000)1255-59005355-5112455-5257541-8763 CONNECTOR - liquid tite CONNECTOR - liquid tite CONNECTOR - liquid tite TRANSFORMER NUT FLATWASHER RAIL - din SCREW FLATWASHER BREAKER - circuit (25 amp) BREAKER - circuit (adjustable, 25 - 32 amp) CONTACTOR (CI 25) MODULE - power (MP-4000) BLOCK - terminal (6 pole) BLOCK - terminal (4 pole) FUSE & COVER (20 amp, black fuse) SCREW LOCKWASHER DOOR - controller (see 235G3 or 351-33651-18732214414411111131010114NSS15NSSGPS MODEM & ANTENNA (for OOCL, not supplied byThermo King)192-9521BRACKET - GPS (for OOCL)151-336SCREW - bracket455-9444WASHER - insulating422

235G3CONTROL BOX DOOR (mP-4000)CONTROL BOXDOOR (mP-4000)235G33/8/1223Revised3/8/12

Revised3/8/12REFCONTROL BOX DOOR (mP-4000)PART#235G3DESCRIPTIONQTY141-8723DOOR - front (mP-4000, includes keypad and VGA display)1233-4502GASKET - door1351-1844HINGE - top251-1874SCREW6492-7636BRACKET - connector1592-7637BRACKET - washer deutsch plug151-1875RIVET (3 X 10 mm)451-1876RIVET (3 X 8 mm)1692-7638BRACKET - cable1792-7559BRACKET - lock reinforcement1851-1843PIN - hinge2945-2295CONTROLLER (MP-4000)11041-8718MODULE - blanking21141-8717MODULE - battery11241-8724CABLE - retriever11341-2406CAP - dust11492-8690STRAP - cap11541-8716CABLE - serial (CM-4000 to PM-4000)11641-8715CABLE - serial (cargo)11741-9974CONNECTOR - 8-pin141-9975CONNECTOR - 9-pin141-9976CONNECTOR - 4-pin141-9977CONNECTOR - 6-pin141-9978CONNECTOR - 17-pin11845-2338MODULE - expansion11941-9237HARNESS - expansion module12042-353MODULE - AFAM 124

226E2DOWNLOAD CABLESDOWNLOADCABLES226E21/17/1225Revised1/17/12

Revised1/17/12DOWNLOAD CABLESREF1PART#226E2DESCRIPTIONQTY41-2406CAP - dust (5-pin Deutsch)199-3685CHAIN - cap1204-918CABLE - data (5-pin Deutsch to 15-pin D connectors)1204-974CABLE - data (5-pin Cannon bayonet to 15-pin D connectors)1204-975CABLE - data (5-pin Cannon threaded to 15-pin D)144-9417CABLE - data (15-pin D connector, 9-pin D PC, 20 ft)144-9418CABLE - data (15-pin D connector, 9-pin D PC, 50 ft)14204-1109ADAPTER - 9-pin D PC connector to USB15N/AADAPTER - 9-pin D PC to PC card (see service bulletinC061)1641-8065CABLE - data download1741-3588CAP - dust (5-pin Cannon)12326

235G4USDA DOWNLOAD PANELUSDA DOWNLOAD PANEL235G46/25/1227Revised6/25/12

Revised6/25/12REFUSDA DOWNLOAD PANELPART#235G4DESCRIPTIONQTY191-8645PANEL - USDA receptacle1241-2406CAP - dust192-206CAP - dust (rubber)1399-3685CHAIN - cap5441-890CAP - dust455-9323RIVET - cap4304-2772RECEPTACLE (3-pin)455-2270RIVET - receptacle1655-7830FLATWASHER1641-2405CONNECTOR - receptacle (5-pin)155-2270RIVET - receptacle45655-7697FLATWASHER4741-7183CABLE -NTC2841-3585CONNECTOR - plug (12-pin)1992-5392NAMEPLATE - data download USDA11041-8188SENSOR - thermistor (2.5 dia probe, 3-pin Deutsch, 14 mNTC, USDA)11141-7183CABLE - NTC228

235G5CONDENSER 9/26/11

Revised9/26/11REF1CONDENSER COMPONENTSPART#DESCRIPTION235G5QTY98-7691DOOR - evaporator (bolt-on door)151-1460SCREW - door (M8, TIR seal)451-1430FLATWASHER (M8)455-9541WASHER (M8, nylon)451-1459SCREW - door (M6, TIR seal)451-1464FLATWASHER (M6)455-9054WASHER (M6, nylon)4233-3969GASKET - evaporator door1391-8728COVER (instead of thermometer)151-1467SCREW - cover351-1444FLATWASHER398-5925GRILLE - condenser (see 189C4)133-3043GASKET - rubber extrusion151-1445SCREW - grille451-1464FLATWASHER455-9054WASHER (nylon)4591-8475NAMEPLATE - TK1691-8474PLATE - guard155-7341SCREW - plate351-1464FLATWASHER655-9054WASHER - insulation698-6560PLATE - cable storage (units w/o water cooled cond)151-1425NUT255-9054WASHER (nylon)451-1464FLATWASHER491-8108BRACKET - frame151-1442SCREW - bracket547891051-1425NUT355-9054WASHER (nylon)551-1464FLATWASHER592-891BRACKET - safety hook151-1443SCREW - bracket451-1430FLATWASHER455-9541WASHER (nylon)433-2983GASKET - unit11198-8243FRAME - condenser11291-9754POCKET - sensor21333-4829GASKET - door430

259A4EVAPORATOR HEATER GROUPEVAPORATORHEATER GROUP259A412/31/1131Revised12/31/11

Revised12/31/11REFEVAPORATOR HEATER GROUPPART#259A4DESCRIPTIONQTY191-8140SPRING - heater245-1927HEATER (680W, 2 meter leads)6391-8142BRACKET - heater (center, 15.4/404 long, MAGNUM)191-8634BRACKET - heater (center, 13.6/347 long, MAGNUM SL)191-8467BRACKET - heater (ends, 13.8/350 long, MAGNUM)291-8629BRACKET - heater (ends, 12.8/326 long, MAGNUM SL)251-1447SCREW - bracket591-8629BRACKET - heater (spring end)1692-9488BRACKET - heater (center)1792-9489BRACKET - heater (lead end)1892-9521BRACKET - heater (holddown)151-1447SCREW - bracket45-2441HEATER (1360W, 18 ga leads)345-2451HEATER (2000W, 16 ga leads)349A/RA/RA/R32

235G6EVAPORATOR PANELSEVAPORATORPANELS235G69/22/0933Revised9/22/09

Revised9/22/09REFEVAPORATOR PANELSPART#DESCRIPTION235G6QTY198-5773PLATE - rear (bottom)1298-5772PLATE - rear (top)151-336SCREW - plate55-9444WASHER - insulating2355-3136RIVET - plate2998-8244GRILLE - evaporator55-3136RIVET - grille92-427CHANNEL - Z (100 mm deep)51-621RIVET - channel5NSSPANEL - USDA receptacle (see 235G4)1692-7639CHANNEL - air134782311753955-9323RIVOT891-9330INLET - fresh air155-9323RIVET - inlet92-7640CHANNEL - fresh air155-9323RIVET - channel81034

143D7AIR VENT (40 FT CONTAINERS)AIR VENT (40 FTCONTAINERS)143D75/23/0935Revised5/23/09

Revised5/23/09REFAIR VENT (40 FT CONTAINERS)PART#DESCRIPTION143D7QTY91-8252VENT - air (complete)1191-90481251-1426951-1431 BRACKET - air vent handle SCREW - handle SCREW (M8 x 1.25 x 65, ss) WASHER (nylon) NUT SPRING NAMEPLATE - Do Not Open Below 0 C HANDLE - air vent BEARING - slide BRACKET - handle NUT LOCKWASHER FLATWASHER NUT - wing1091-8103DISK - air -81071755-91681892-411 GASKET - air vent PLATE - air vent SCREW - plate FLATWASHER WASHER (nylon) GASKET - air vent PROTECTOR - edge PIN - hinge NAMEPLATE - Do Not Open Below 0 C ADAPTER - hose HINGE - air vent51-619SCREW - vent855-8933WASHER - insulator (6.4 id)455-7075FLATWASHER455-9054WASHER - insulator (8.4 9541361444111111

189C4Revised9/8/08DEFROST DRAINDEFROST DRAIN189C49/8/0837

Revised9/8/08REF1DEFROST DRAINPART#DESCRIPTION189C4QTY98-5925GRILLE - condenser151-1445SCREW - grille451-1464FLATWASHER455-9054WASHER (nylon)4233-3043GASKET - grille (extrusion)1311-9734HOSE - drain (29 mm id, cut as required)A/R455-2330BANDWRAPA/R511-9735TEE - drain hose611-9576HOSE - drain (21 mm id, cut as required)138A/R

939

Y191-8475NAMEPLATE - TK (crest)1292-4305NAMEPLATE - IR logo (red/black)1391-9778NAMEPLATE - Thermo King1491-8154NAMEPLATE - R404A1591-8694NAMEPLATE - Warning, Fan Start1691-8695NAMEPLATE - Warning, Hot Components1791-5635NAMEPLATE - Temperature Conversion1891-9382NAMEPLATE - Warning1992-243NAMEPLATE - USDA Connections192-5392NAMEPLATE - USDA Connections11092-1218NAMEPLATE - Weld11191-8697NAMEPLATE - Data A311291-8696NAMEPLATE - Scrubber A511391-9596NAMEPLATE - Warning, Scroll Compressor11492-2585NAMEPLATE - Warning, Low Oxygen11592-440NAMEPLATE - Air Vent Handle11691-9831NAMEPLATE - Air Vent Door11792-2586NAMEPLATE - AFAM Door Position11892-4724NAMEPLATE - Warning English140

INDEX NUMERICAL BY PART 1-546041-6150INDEX - 12212, 18, 208, 206, 208383838181826262626281836861818301230, 386, 812883036141414243014188, 20202018, 20181820202824, 26, 286, 20282622228, 2014, 18, 2020142214, 143651-143782814, 2026282424242422242422288, 22214122212812, 14, 30366, 8, 36366, 8, 18, 3630, 455-899555-901255-9027188, 12, 206, 8, 12, 14, 306, 306, 8, 3020, 22, 30, 38208, 323030812, 30, 3830362424810122222242424188, 201222, 34188, 363428143812341222226, 8, 221412143636363028283612, 143614141418181812, 16

INDEX NUMERICAL BY PART 91-810291-81036, 12, 20, 30, 36, 38836828, 3422, 342230, 3686, 12141414141414, 2018181212141412141412, 198-824298-824398-824499-368530323222, 32343430, 3830308303426, 28304040INDEX - 2

INDEX ALPHABETICAL BY DESCRIPTIONAADAPTER 14ADAPTER - 9-pin D PC connector toUSB 26ADAPTER - 9-pin D PC to PC card 26ADAPTER - compressor 12ADAPTER - hose 36BBANDWRAP 38BASE - control box 22BEARING - slide 36BLOCK - coil 8BLOCK - terminal 22BOX - control 20BRACKET - air vent handle 36BRACKET - cable 24BRACKET - cable restraint 20BRACKET - connector 24BRACKET - frame 30BRACKET - GPS 22BRACKET - handle 36BRACKET - heat exchanger 14BRACKET - heater 32BRACKET - lock reinforcement 24BRACKET - motor 8BRACKET - safety hook 30BRACKET - washer deutsch plug 24BREAKER - circuit 22CCABLE 20CABLE - compressor 20CABLE - connection 20CABLE - data 26CABLE - data download 26CABLE - NTC 28CABLE - power 20CABLE - retriever 24CABLE - serial 24CABLE - supply 20CABLE -NTC 28CAP - charge port 14CAP - dust 24, 26, 28CAP - fitting 12CAP - screw 8CAP - tube 10CHAIN - cap 26, 28CHANNEL - air 34CHANNEL - fresh air 34CHANNEL - Z 34CLAMP - dehydrator 12CLAMP - tube 12, 14COIL 14, 20COIL - condenser 6, 12COIL - evaporator 8, 14COIL - valve 14, 20COMPRESSOR - scroll 12, 18, 20CONNECTOR - 17-pin 24INDEX - 1CONNECTOR - 4-pin 24CONNECTOR - 6-pin 24CONNECTOR - 8-pin 24CONNECTOR - 9-pin 24CONNECTOR - harness & sensor 8CONNECTOR - liquid tite 8, 20, 22CONNECTOR - plug 28CONNECTOR - receptacle 28CONTACTOR 22CONTROLLER 24COVER 30COVER - terminal box 18COVER - tube 8HINGE - top 24HOSE - drain 38HOSE - sensor 8HOUSING - evaporator 8HUMIDITY SENSOR -humidity 20DKDEHYDRATOR 12DISK - air vent 36DOOR - controller 22DOOR - evaporator 30DOOR - front 24KIT - Cable Splice 20KIT - gasket & grease 18KIT - power cord 18KIT - thermistor 18, 20KIT, CO2 / O2 RS485 sensor 20FLFAN - condenser 6FAN - evaporator 8FILTER - gas sensor 8FITTING - low side 14FLATWASHER 6, 8, 12, 18, 20, 22,28, 30, 36, 38FLATWASHER - clamp 12FLATWASHER - dehydrator 12FRAME - condenser 30FUSE & COVER 22LOCKWASHER 6, 8, 18, 20, 22, 36GGASKET 6GASKET - air vent 36GASKET - door 24, 30GASKET - evaporator door 30GASKET - flange 18GASKET - grille 38GASKET - power connector 18GASKET - rubber extrusion 30GASKET - unit 30GPS MODEM & ANTENNA 22GRILLE - condenser 30, 38GRILLE - evaporator 34GRIP - cable 6GROMMET 6, 8HHANDLE - air vent 36HARNESS - condenser fan 6, 20HARNESS - evaporator 20HARNESS - evaporator fan 8HARNESS - expansion module 24HEAT EXCHANGER - economizer 12HEATER 32HEATER GROUP 20HINGE - air vent 36IINDICATOR - liquid 12INLET - fresh air 34INSERT 8INSULATION - heat exchanger 12INSULATION - mylar 14INSULATION - tube 14MMODULE - AFAM 24MODULE - battery 24MODULE - blanking 24MODULE - expansion 24MODULE - power 22MOTOR - condenser fan 6, 20MOTOR - evaporator fan 20MOTOR - fan 8NNAMEPLATE - AFAM Door Position 40NAMEPLATE - Air Vent Door 40NAMEPLATE - Air Vent Handle 40NAMEPLATE - Data A3 40NAMEPLATE - data download USDA28NAMEPLATE - Do Not Open Below 0 C36NAMEPLATE - IR logo 40NAMEPLATE - R404A 40NAMEPLATE - Scrubber A5 40NAMEPLATE - TemperatureConversion 40NAMEPLATE - Thermo King 40NAMEPLATE - TK 30, 40NAMEPLATE - USDA Connections 40NAMEPLATE - Warning 40NAMEPLATE - Warning English 40NAMEPLATE - Warning, Fan Start 40NAMEPLATE - Warning, HotComponents 40NAMEPLATE - Warning, Low Oxygen40NAMEPLATE - Warning, Scroll

INDEX ALPHABETICAL BY DESCRIPTIONCompressor 40NAMEPLATE - Weld 40NUT 6, 8, 12, 14, 18, 22, 30, 36NUT - adapter 12NUT - clamp 12NUT - o-ring seal 14NUT - receiver tank 12NUT - wing 36OOIL - compressor 18O-RING 12, 14O-RING - suction 18PPANEL - USDA receptacle 20, 28, 34PIN - hinge 24, 36PLATE - air vent 36PLATE - cable storage 30PLATE - guard 30PLATE - rear 34PLUG - fusible 12PLUG - power 20POCKET - sensor 30PROTECTOR - edge 36RRAIL - din 22RECEPTACLE 28RIVET 24RIVET - cap 28RIVET - channel 34RIVET - grille 34RIVET - housing 8RIVET - inlet 34RIVET - plate 34RIVET - receptacle 28RIVOT 34SSCREW 8, 22, 24, 36SCREW - bracket 8, 20, 22, 30, 32SCREW - clamp 12, 14SCREW - coil 6, 8SCREW - compressor 18SCREW - cover 30SCREW - dehydrator 12SCREW - discharge valve 18SCREW - door 30SCREW - flange 18SCREW - grille 30, 38SCREW - ground 18SCREW - handle 36SCREW - motor 6, 8SCREW - plate 30, 34, 36SCREW - vent 36SEAL - teflon fiber 12SEALER - silicone grease pack 18SEALER - thread 18SENSOR - compressor 20SENSOR - gas 8, 10SENSOR - humidity 8, 20SENSOR - kit 8, 20SENSOR - pocket 20SENSOR - temperature 20SENSOR - thermistor 28SHOULDER 14SHROUD - fan 8SPACER 12, 14, 18SPACER - compressor 12SPRING 36SPRING - heater 32STRAP - cap 24SWITCH - hpco 14, 18, 20SWITCH - lpco 14WASHER - ground 18WASHER - insulating 12, 22, 34WASHER - insulation 30WASHER - insulator 8, 20, 36WASHER - sealing 18WASHER - vibration damper 18TTANK - receiver 12TEE 12, 14TEE - drain hose 38TERMINAL - pin 20TRANSDUCER - suction 20TRANSFORMER 22TRIM - edge guard 8TUBE - equalizer 14T

6. Revised. CONDENSER FAN GROUP. 235E8 9/6/10. REF PART# DESCRIPTION QTY. 1 60-285 COIL - condenser 1 67-1589 COIL - condenser (deep freeze units only) 1