MAGNUM SL MP 4000 - Gcs-reefer

Transcription

314 West 90th StreetMinneapolis, MN 55420DirectParts ManualMAGNUM SLmP 4000Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions forcustomers globally. Its world class brands include Hussmann,a manufacturerof refrigeration 2011 IngersollRand Companyand food merchandising solutions, Thermo King, theleaderininU.S.A.transport temperature controlPrintedand Trane, a provider of energy efficient heating, ventilating and air conditioning systems,building and contracting services, parts support and advanced controls for commercialbuildings and homes.Distributed by:Thermo King Corporate(952) 887-2200TK 54841 4 PM (Rev. 1.1)

MAGNUM SLmP-4000TK 54841-1.1Printed(Monday,March 05, 2012)Copyright 2010 Thermo King Corp.- Minneapolis, MN,U.S.A.Printed (March 5, 2012)Copyright 2010 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

General InformationAssemblies and SubassembliesTables of ContentsThis Parts Manual contains a numerical table of contents listing each assembly name, its associated Gridnumber and page number. The numerical table of contents is arranged numerically by Grid number. Thereare references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear ofthis parts manual are two indexes, a numerical andalphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.When parts are indented in the description list, they arepreceded with a bullet ( ). This indicates that thepart(s) is available separately or included in an assembly.GRID NO. 67D6SWITCH PANEL ASSEMBLYREF12PART#DESCRIPTIONQTY45-1239PANEL - assy, switch199-1960 PANEL199-6280 NAMEPLATE - panel133-743 GASKET1For example: the switch panel nameplate (99-6280) isavailable separately, available as part of the switchpanel (99-1960) and with the panel assembly (45-1239).ABBREVIATIONSAThe following abbreviations appear in parts manualsAC . . . . . . . . . alternatingcurrentA/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatorA or amp . . . . ampereassy . . . . . . . . assemblyBbd . . . . . . . . .brg . . . . . . . . .brkr . . . . . . . .brkt . . . . . . . .CC . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counterclockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,connectorcyl . . . . . . . . . cylinderDEdef . . . . . . . . .deg . . . . . . . .dehyd. . . . . . .dia . . . . . . . . .DC . . . . . . . . .disch . . . . . . .diff . . . . . . . . ordiameterdirect currentdischargedifferentialEMI . . . . . . . . Extended. . . . . . . . . . . MaintenanceIntervalEEC . . . . . . . . EuropeanEconomicCommunityeng . . . . . . . . engine(continued)evap . . . . . . . .exch . . . . . . . .exp . . . . . . . . .ext . . . . . . . . .evaporatorexchangerexpansionexternalF. . . . . . . . . . .fill . . . . . . . . . .fi . . . . . . . . . . .fl . . . . . . . . . . .fpt . . . . . . . . . .Farenheitfillisterfuel injectionflarefemale pipethreadft . . . . . . . . . . . feetftg . . . . . . . . . . fittingH hex . . . . . . . . .hh . . . . . . . . . .hd . . . . . . . . . .hp . . . . . . . . . .hsg . . . . . . . . .hexagonhexagon headheadhorsepowerhousingIid . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal toothLliq . . . . . . . . . . liquidlg . . . . . . . . . . longM mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulatingN neg . . . . . . . . .No. . . . . . . . . .NS . . . . . . . . .NSS . . . . . . . .negativenumbernot suppliednot soldseparatelyO os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameterPpcb . . . . . . . . . printed circuitboardpkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds persquare inchRrad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions perminuteSsec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd . . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switchTterm . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thickU us . . . . . . . . . . undersizeVvib . . . . . . . . . . vibrasorberW W . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

MAGNUM SL mP-4000ContentsNameGridPageMAGNUM SL mP-4000 REFERENCE SHEET . . . . . . . . . . . . . . . . . . .15U78. . . . . . . . . . . . . . . . . . . . .3CONDENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180E5 . . . . . . . . . . . . . . . . . . . .25DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189C4. . . . . . . . . . . . . . . . . . . .37DOWNLOAD CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226E2 . . . . . . . . . . . . . . . . . . . .23CONDENSER FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235E8 . . . . . . . . . . . . . . . . . . . . .5ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G1. . . . . . . . . . . . . . . . . . . .15CONTROL BOX (mP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G2. . . . . . . . . . . . . . . . . . . .17REFRIGERATION COMPONENTS (SERVICE VALVES) . . . . . . . . . .247C0. . . . . . . . . . . . . . . . . . . . .9EVAPORATOR GROUP (TWO FANS, SL-40) . . . . . . . . . . . . . . . . . . .247C5. . . . . . . . . . . . . . . . . . . . .7AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247C7. . . . . . . . . . . . . . . . . . . .29EVAPORATOR PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247C8. . . . . . . . . . . . . . . . . . . .33USDA DOWNLOAD PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247C9. . . . . . . . . . . . . . . . . . . .35EVAPORATOR HEATER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .259A4 . . . . . . . . . . . . . . . . . . . .21AIR VENT (AFAM mP-4000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259C3. . . . . . . . . . . . . . . . . . . .31NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259C4. . . . . . . . . . . . . . . . . . . .39COMPRESSOR GROUP (SERVICE VALVES) . . . . . . . . . . . . . . . . . .259C5. . . . . . . . . . . . . . . . . . . .13CONTROL BOX DOOR (mP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . .259C6. . . . . . . . . . . . . . . . . . . .19

15U78MAGNUM SL mP-4000 REFERENCE SHEETMAGNUM SL mP4000 REFERENCESHEET15U781/2/123Revised1/2/12

Revised1/2/1215U78MAGNUM SL mP-4000 REFERENCE SHEETB/MDESCRIPTIONDate098211MAGNUM SL 2111/12098209MAGNUM SL PLUS-2091/124

235E8CONDENSER FAN GROUPCONDENSER FANGROUP235E89/6/105Revised9/6/10

Revised9/6/10REF1CONDENSER FAN GROUPPART#235E8DESCRIPTIONQTY60-285COIL - condenser167-1589COIL - condenser (deep freeze units only)133-2950GASKET (10 x 15 mm)51-1442SCREW - coil751-1444FLATWASHER755-9054WASHER (nylon)7278-1684FAN - condenser (21.6 in, 500 mm dia, 30 deg pitch, 8 blade)13104-759MOTOR - condenser fan (0.75 hp)151-1443SCREW - 27NUT4455-5900GRIP - cable1533-367GROMMET1641-2953HARNESS - condenser fan16

247C5EVAPORATOR GROUP (TWO FANS, SL-40)EVAPORATORGROUP (TWOFANS, SL-40)247C51/13/127Revised1/13/12

Revised1/13/12REFEVAPORATOR GROUP (TWO FANS, SL-40)PART#DESCRIPTION247C5QTY198-6562HOUSING - evaporator1292-27882392-2789 BRACKET (left) BRACKET (right)55-9162RIVET - shroud433-3215GROMMET (47 mm)533-3044TRIM - edge guard655-5900CONNECTOR - harness & sensor2778-1349FAN - evaporator (12 in dia, 305 mm dia, 30 deg pitch)2867-1921COIL - evaporator (13.0/330 wide)151-1447SCREW - coil955-9217CAP - screw (thread cover)92101A/R991-9328BLOCK - coil21041-3685HARNESS - evaporator fan111104-691MOTOR - fan251-1443SCREW - motor855-7066LOCKWASHER (external NUT81299-4931NAMEPLATE - Arrow11391-8466BRACKET - motor251-1443SCREW - 8NUT81433-2946GROMMET (37 mm)61533-3838GROMMET (22 mm)11692-2775COVER - tube151-1422SCREW - cover351-619WASHER - insulator351-1441FLATWASHER333-367GROMMET3178

247C0REFRIGERATION COMPONENTS (SERVICE 1/17/129Revised1/17/12

Revised1/17/12REFREFRIGERATION COMPONENTS (SERVICE VALVES)PART#DESCRIPTION247C0QTY1102-795COMPRESSOR - scroll (see 180E1)1261-2477TUBE - valve to coil1360-285COIL - condenser1461-2467TUBE - valve to coil1561-2162ADAPTER - compressor1633-3912SEAL - teflon fiber1767-2542TANK - receiver1861-22381961-53331061-35251161-5334 TUBE - receiver to dehydrator TUBE - receiver to valve VALVE - ball TUBE - valve to joint1261-5335PLUG - sight glass hole133-1162O-RING - plug1506-364PLUG - fusible151-273NUT - receiver tank255-9027WASHER - insulating461-2475TUBE - receiver to dehydrator155-302NUT - adapter11561-786DEHYDRATOR11651-1871CLAMP - dehydrator (metal)192-9520BRACKET - dehydrator (nylon)151-1442SCREW - clamp151-1441FLATWASHER151-1425NUT - clamp155-9054WASHER - insulating151-1442SCREW - dehydrator151-1464FLATWASHER261-3506TUBE - filter155-302NUT - adapter11861-3503TUBE - filter to tee11955-3251TEE12061-2471TUBE - tee to exchanger12167-1889HEAT EXCHANGER - economizer192-3547INSULATION - heat exchanger161-2472TUBE - tee to valve11314172211191-758CLAMP - tube151-1442SCREW - VE - vapor injection12441-5460COIL - valve12561-2469TUBE - valve to expansion110

247C0REFRIGERATION COMPONENTS (SERVICE VALVES)11Revised1/17/12

Revised1/17/12REFREFRIGERATION COMPONENTS (SERVICE VALVES)PART#DESCRIPTION247C0QTY2666-9906VALVE - expansion (economizer)12761-1847TUBE - expansion valve to exchanger12861-2474TUBE - liquid injection155-8951SHOULDER155-8950NUT - o-ring seal133-4499INSULATION - tube91-1800CLAMP - tube251-1442SCREW - clamp151-1425NUT12961-2476TUBE - expansion valve bulb13092-3391BRACKET - heat exchanger192-3550INSULATION - mylar161-3502TUBE - suction133-4500INSULATION - tube (42.1 in lg)3261-2466TUBE - suction to ball valve13361-2465VALVE - ball13461-2057VALVE (PWM)141-7937 COIL (only)13566-9842VALVE - flare13641-6150TRANSDUCER - suction (200 psi)13733-566O-RING13861-2468TUBE - heat exchanger to evaporator133-4501INSULATION - tube (14.1 in lg)31A/RA/RA/R3961-2050TUBE - exchanger to coil (#2)14061-443VALVE - expansion14161-2048TUBE - equalizer14261-2049TUBE - expansion valve to tee14355-2296TEE14461-2051TUBE - tee to distributor14567-1921COIL - evaporator (13.0/330 wide, MAGNUM SL-40)14641-4004SWITCH - hpco14791-758CLAMP - tube151-1477SCREW - clamp192-2229SPACER151-1464FLATWASHER (large)151-1441FLATWASHER155-9054WASHER - insulator112

259C5COMPRESSOR GROUP (SERVICE VALVES)COMPRESSORGROUP (SERVICEVALVES)259C51/4/1213Revised1/4/12

Revised1/4/12REF12COMPRESSOR GROUP (SERVICE VALVES)PART#DESCRIPTION259C5QTY102-795COMPRESSOR - scroll1203-516OIL - compressor40-779KIT - gasket & grease133-29511A/R491-9021540-776 GASKET - power connector SEALER - silicone grease pack SCREW - ground WASHER - ground COVER - terminal box KIT - thermistor651-1433SCREW - compressor4751-1435FLATWASHER (12 mm)4855-9012WASHER - vibration damper4951-1432SPACER (1/03 - 3/10, height - 17.4, dia 34.3)451-2033SPACER (3/10 & after, height - 17.9, dia 34.3)41051-1436FLATWASHER (13 mm)41151-1434NUT41241-4004SWITCH - hpco1203-393SEALER - thread (red)1361-2118VALVE - suction1461-2119VALVE - discharge11533-727O-RING - suction11651-1438SCREW - flange21751-1429LOCKWASHER21833-2805GASKET - flange11951-1437SCREW - discharge valve22051-358WASHER - sealing22240-782KIT - power cord133-2979355-899455-899511111A/R114

235G1ELECTRICAL d1/17/12

Revised1/17/12REFELECTRICAL COMPONENTSPART#235G1DESCRIPTIONQTY140-1044SENSOR - kit (defrost, ambient, air return, supply & coil)241-3685HARNESS - evaporator (see 247C5)1392-5546BRACKET - cable restraint151-1445SCREW - 4WASHER - insulator2445-1992CABLE - power (19.2 meters, 63 ft, 11/4 ga)1541-1976144-9891 PLUG - power (Minnekes) TERMINAL - pin40-692KIT - Cable Splice145-1908CABLE (11/4, 250 ft roll)A/R45-2272CABLE (11/4, 1000 ft roll)A/R6102-795COMPRESSOR - scroll (see 259C5)1741-4004SWITCH - hpco18NSSHEATER GROUP (see grid 259A4)19104-759MOTOR - condenser fan (see 235E8)11041-2953HARNESS - condenser fan (see 235E8)111104-691MOTOR - evaporator fan (see 247C5)212NSSPANEL - USDA receptacle (see 235G4/247C9)11341-6150TRANSDUCER - suction (200PSI, see 247C0)11491-9754SENSOR - pocket21541-9220SENSOR - humidity11661-2470VALVE - vapor injection (see 247C0)141-5460COIL - valve11741-4300SENSOR - compressor11861-2057VALVE - digital (see 247C0)141-7937 COIL (only)119NSSBOX - control (see 235G2)12040-782CABLE - compressor12151-270CONNECTOR - liquid tite12242-373CABLE - connection12342-374CABLE - supply12440-1163KIT, CO2 / O2 RS485 sensor12542-375HUMIDITY SENSOR -humidity (for OOCL)126NSSSENSOR - temperature (for OOCL, not supplied by ThermoKing)316A/R7

235G2CONTROL BOX (mP-4000)CONTROL BOX(mP-4000)235G21/16/1217Revised1/16/12

Revised1/16/12REFCONTROL BOX (mP-4000)PART#DESCRIPTION235G2QTY104-7225BASE - control box (mP-4000)1255-59005355-5112455-5257541-8763 CONNECTOR - liquid tite CONNECTOR - liquid tite CONNECTOR - liquid tite TRANSFORMER NUT FLATWASHER RAIL - din SCREW FLATWASHER BREAKER - circuit (25 amp) BREAKER - circuit (adjustable, 25 - 32 amp) CONTACTOR (CI 25) MODULE - power (MP-4000) BLOCK - terminal (6 pole) BLOCK - terminal (4 pole) FUSE & COVER (20 amp, black fuse) SCREW LOCKWASHER DOOR - controller (see 235G3 or 351-33651-18732214414411111131010114NSS15NSSGPS MODEM & ANTENNA (for OOCL, not supplied byThermo King)192-9521BRACKET - GPS (for OOCL)151-336SCREW - bracket455-9444WASHER - insulating418

259C6CONTROL BOX DOOR (mP-4000)CONTROL BOXDOOR (mP-4000)259C61/16/1219Revised1/16/12

Revised1/16/12REFCONTROL BOX DOOR (mP-4000)PART#259C6DESCRIPTIONQTY141-8723DOOR - front (mP-4000, includes keypad and VGA display)1233-4502GASKET - door1351-1844HINGE - top251-1874SCREW6492-7636BRACKET - connector1592-7637BRACKET - washer deutsch plug151-1875RIVET (3 X 10 mm)451-1876RIVET (3 X 8 mm)1692-7638BRACKET - cable1792-7559BRACKET - lock reinforcement1851-1843PIN - hinge2945-2295CONTROLLER (MP-4000)11041-8718MODULE - blanking21141-8717MODULE - battery11241-8724CABLE - retriever11341-2406CAP - dust11492-8690STRAP - cap11541-8716CABLE - serial (CM-4000 to PM-4000)11641-8715CABLE - serial (cargo)11741-9974CONNECTOR - 8-pin141-9975CONNECTOR - 9-pin141-9976CONNECTOR - 4-pin141-9977CONNECTOR - 6-pin141-9978CONNECTOR - 17-pin142-353MODULE - AFAM 11820

259A4EVAPORATOR HEATER GROUPEVAPORATORHEATER GROUP259A412/31/1121Revised12/31/11

Revised12/31/11REFEVAPORATOR HEATER GROUPPART#259A4DESCRIPTIONQTY191-8140SPRING - heater245-1927HEATER (680W, 2 meter leads)6391-8142BRACKET - heater (center, 15.4/404 long, MAGNUM)191-8634BRACKET - heater (center, 13.6/347 long, MAGNUM SL)191-8467BRACKET - heater (ends, 13.8/350 long, MAGNUM)291-8629BRACKET - heater (ends, 12.8/326 long, MAGNUM SL)251-1447SCREW - bracket591-8629BRACKET - heater (spring end)1692-9488BRACKET - heater (center)1792-9489BRACKET - heater (lead end)1892-9521BRACKET - heater (holddown)151-1447SCREW - bracket45-2441HEATER (1360W, 18 ga leads)345-2451HEATER (2000W, 16 ga leads)349A/RA/RA/R22

226E2DOWNLOAD CABLESDOWNLOADCABLES226E21/17/1223Revised1/17/12

Revised1/17/12DOWNLOAD CABLESREF1PART#226E2DESCRIPTIONQTY41-2406CAP - dust (5-pin Deutsch)199-3685CHAIN - cap1204-918CABLE - data (5-pin Deutsch to 15-pin D connectors)1204-974CABLE - data (5-pin Cannon bayonet to 15-pin D connectors)1204-975CABLE - data (5-pin Cannon threaded to 15-pin D)144-9417CABLE - data (15-pin D connector, 9-pin D PC, 20 ft)144-9418CABLE - data (15-pin D connector, 9-pin D PC, 50 ft)14204-1109ADAPTER - 9-pin D PC connector to USB15N/AADAPTER - 9-pin D PC to PC card (see service bulletinC061)1641-8065CABLE - data download1741-3588CAP - dust (5-pin Cannon)12324

180E5CONDENSER 1/25/12

Revised1/25/12REF12345CONDENSER COMPONENTSPART#DESCRIPTION180E5QTY91-8195KEEPER - door latch251-1459SCREW - keeper455-8933WASHER (nylon)891-8108BRACKET - frame151-1442SCREW - bracket351-1441WASHER655-9541WASHER (nylon)698-6560PLATE - cable storage (front)151-1425NUT255-9054WASHER (nylon)451-1464FLATWASHER491-8474PLATE - guard151-1443SCREW - plate (25 mm)451-1444FLATWASHER655-8953WASHER - insulation651-1427NUT298-5925GRILLE - condenser (see 189C4)151-1445SCREW - grille451-1464FLATWASHER455-9054WASHER (nylon)4698-6518DOOR - 6191291-90411391-813414509-16541591-8256 KNOB SCREW - knob SPRING NUT WASHER (nylon) LATCH - door RIVET - latch INSULATOR - latch HINGE - frame PIN - hinge (w/ snap)55-9313SCREW - hinge (TIR seal)455-9541WASHER (nylon)492-891BRACKET - safety hook151-1443SCREW - 1WASHER (nylon)81798-8917FRAME - condenser (MAGNUM SL-40)11833-2983GASKET - unit11933-3969GASKET - evaporator door12091-8475NAMEPLATE - TK126

180E5CONDENSER COMPONENTS27Revised1/25/12

Revised1/25/12REF212223CONDENSER COMPONENTSPART#DESCRIPTION180E5QTY92-8691COVER (instead of thermometer)151-1467SCREW - cover355-8953WASHER - insulating351-1444FLATWASHER391-9039HOOK - strap155-5261CLAMP - hook151-1447SCREW - clamp1509-937STRAP - door151-801SCREW - strap155-8893FLATWASHER228

247C7Revised1/13/12AIR VENTAIR VENT247C71/13/1229

Revised1/13/12REFAIR VENTPART#DESCRIPTION247C7QTY91-8252VENT - air (complete)1191-90481251-1426 BRACKET - air vent handle SCREW - handle NUT WASHER - nylon SPRING NAMEPLATE - Do Not Open Below 0 C HANDLE - air vent BEARING - slide BRACKET - air vent handle NUT LOCKWASHER NUT - wing HOSE - barb WASHER - nylon DISK - air vent GASKET - air vent PLATE - air vent (complete) GASKET - air vent PIN - hinge (w/ snap) SCREW - plate to frame WASHER -144151-61930214111112111111111222

259C3AIR VENT (AFAM mP-4000)AIR VENT (AFAM mP-4000)259C31/4/1231Revised1/4/12

Revised1/4/12REF1AIR VENT (AFAM mP-4000)PART#DESCRIPTION259C3QTY92-9522BRACKET - air vent155-7035SCREW - bracket251-619WASHER - insulator2233-3264GASKET1392-9523BRACKET - rear151-1445SCREW - bracket251-1464FLATWASHER255-9054WASHER - insulator2451-1496PIN - clevis2577-2870BEARING4655-2550PIN - cotter2741-7238ACTUATOR1892-5687DOOR - AFAM1992-9524PIN - hinge11033-3265GASKET - air vent11192-416BRACKET - grille151-1445SCREW - bracket255-9054WASHER - insulator251-1464FLATWASHER2121392-9525GRILLE - fresh air151-1422SCREW - grille351-619WASHER - insulator392-9525LABEL - AFAM door position132

247C8EVAPORATOR PANELSEVAPORATORPANELS247C81/17/1233Revised1/17/12

Revised1/17/12REFEVAPORATOR PANELSPART#DESCRIPTION247C8QTY198-5773PLATE - rear (bottom)1298-5772PLATE - rear (top)151-336SCREW - plate55-9444WASHER - insulating2355-3136RIVET - plate2998-6556GRILLE - evaporator (MAGNUM 40-SL, see 247C7)55-3136RIVET - grille92-2774CHANNEL - Z (57 mm deep)51-2079RIVET - channelNSSPANEL - USDA receptacle (see 247C9)155-9323RIVET - channel834523117535691-9923CHANNEL - air1791-9924INLET - fresh air1891-9331CHANNEL - fresh air155-9323RIVET - inlet channelA/R34

247C9USDA DOWNLOAD PANELUSDA DOWNLOAD PANEL247C912/31/1135Revised12/31/11

Revised12/31/11REFUSDA DOWNLOAD PANELPART#DESCRIPTION247C9QTY42-308PANEL ASSEMBLY - USDA receptacle1192-86921241-2406392-8690441-89055-2270 PANEL - USDA receptacle CAP - dust STRAP - cap CAP - dust RIVET - cap RECEPTACLE (3 pin, Deutsch) CONNECTOR - receptacle (5 pin, Deutsch) RIVET - receptacle741-7183CABLE - NTC2841-9974CONNECTOR - plug (8 ATE - data download USDA11041-8188SENSOR - thermistor (3 pin Deutsch, 14 m NTC, USDA)436

189C4Revised9/8/08DEFROST DRAINDEFROST DRAIN189C49/8/0837

Revised9/8/08REF1DEFROST DRAINPART#DESCRIPTION189C4QTY98-5925GRILLE - condenser151-1445SCREW - grille451-1464FLATWASHER455-9054WASHER (nylon)4233-3043GASKET - grille (extrusion)1311-9734HOSE - drain (29 mm id, cut as required)A/R455-2330BANDWRAPA/R511-9735TEE - drain hose611-9576HOSE - drain (21 mm id, cut as required)138A/R

9

191-8475NAMEPLATE - TK (crest)1292-4305NAMEPLATE - IR logo (red/black)1391-9778NAMEPLATE - Thermo King1491-8154NAMEPLATE - R404A1591-8694NAMEPLATE - Warning, Fan Start1692-5392NAMEPLATE - USDA Connections1792-2585NAMEPLATE - Warning, Low Oxygen1892-4724NAMEPLATE - Warning English1992-440NAMEPLATE - Air Vent Handle11091-9831NAMEPLATE - Air Vent Door11192-5661NAMEPLATE - AFAM Door Position11292-6814NAMEPLATE - AFAM 140

INDEX NUMERICAL BY PART 1-718341-7238INDEX - 11810, 14, 168, 166, 1638383814142424242410143086141426388832326, 88102630121212201214161616141414, 16163620, 24, 36366, 162418188, 1612, 14, 16161810, 1612, 1-144351-144412, 162436202020201820201836161820, 188, 3210, 12, 26306, 8, 26, 308, 306, 8, 14, 302630141414141414148, 10, 12, 16, 26, 306, 10, 12, 26, 306, 8, 266, 8, 26, 61-184716, 18, 26, 32, 38168, 22, 282610, 12, 26, 32, 382812322020101818202020142634161018, 34148, 26, 30, 322836123832102634101818286, 8, 183282826, 30121226, 28141414106, 10, 12, 16, 26, 32, 3883082634, 3618, 341826, 306, 1012

INDEX NUMERICAL BY PART 6691-846791-84741212121212, 1614141010121210121010, 1610101210121012101010121010101012126108, 12103032861210, NDEX - 2

INDEX ALPHABETICAL BY DESCRIPTIONAACTUATOR 32ADAPTER - 9-pin D PC connector toUSB 24ADAPTER - 9-pin D PC to PC card 24ADAPTER - compressor 10BBANDWRAP 38BASE - control box 18BEARING 32BEARING - slide 30BLOCK - coil 8BLOCK - terminal 18BOX - control 16BRACKET 8BRACKET - air vent 32BRACKET - air vent handle 30BRACKET - cable 20BRACKET - cable restraint 16BRACKET - connector 20BRACKET - dehydrator 10BRACKET - frame 26BRACKET - GPS 18BRACKET - grille 32BRACKET - heat exchanger 12BRACKET - heater 22BRACKET - lock reinforcement 20BRACKET - motor 8BRACKET - rear 32BRACKET - safety hook 26BRACKET - washer deutsch plug 20BREAKER - circuit 18CCABLE 16CABLE - compressor 16CABLE - connection 16CABLE - data 24CABLE - data download 24CABLE - NTC 36CABLE - power 16CABLE - retriever 20CABLE - serial 20CABLE - supply 16CAP - dust 20, 24, 36CAP - screw 8CHAIN - cap 24CHANNEL - air 34CHANNEL - fresh air 34CHANNEL - Z 34CLAMP - dehydrator 10CLAMP - hook 28CLAMP - tube 10, 12COIL 12, 16COIL - condenser 6, 10COIL - evaporator 8, 12COIL - valve 10, 16COMPRESSOR - scroll 10, 14, 16INDEX - 1CONNECTOR - 17-pin 20CONNECTOR - 4-pin 20CONNECTOR - 6-pin 20CONNECTOR - 8-pin 20CONNECTOR - 9-pin 20CONNECTOR - harness & sensor 8CONNECTOR - liquid tite 16, 18CONNECTOR - plug 36CONNECTOR - receptacle 36CONTACTOR 18CONTROLLER 20COVER 28COVER - terminal box 14COVER - tube 8DDEHYDRATOR 10DISK - air vent 30DOOR - AFAM 32DOOR - controller 18DOOR - evaporator 26DOOR - front 20FFAN - condenser 6FAN - evaporator 8FLATWASHER 6, 8, 10, 12, 14, 16,18, 26, 28, 32, 38FRAME - condenser 26FUSE & COVER 18GGASKET 6, 32GASKET - air vent 30, 32GASKET - door 20GASKET - evaporator door 26GASKET - flange 14GASKET - grille 38GASKET - power connector 14GASKET - unit 26GPS MODEM & ANTENNA 18GRILLE - condenser 26, 38GRILLE - evaporator 34GRILLE - fresh air 32GRIP - cable 6GROMMET 6, 8HHANDLE - air vent 30HARNESS - condenser fan 6, 16HARNESS - evaporator 16HARNESS - evaporator fan 8HEAT EXCHANGER - economizer 10HEATER 22HEATER GROUP 16HINGE - frame 26HINGE - top 20HOOK - strap 28HOSE - barb 30HOSE - drain 38HOUSING - evaporator 8HUMIDITY SENSOR -humidity 16IINLET - fresh air 34INSULATION - heat exchanger 10INSULATION - mylar 12INSULATION - tube 12INSULATOR - latch 26KKEEPER - door latch 26KIT - Cable Splice 16KIT - gasket & grease 14KIT - power cord 14KIT - thermistor 14KIT, CO2 / O2 RS485 sensor 16KNOB 26LLABEL - AFAM door position 32LATCH - door 26LOCKWASHER 6, 8, 14, 16, 18, 30MMODULE - AFAM 20MODULE - battery 20MODULE - blanking 20MODULE - power 18MOTOR - condenser fan 6, 16MOTOR - evaporator fan 16MOTOR - fan 8NNAMEPLATE - AFAM Door Position 40NAMEPLATE - AFAM 40NAMEPLATE - Air Vent Door 40NAMEPLATE - Air Vent Handle 40NAMEPLATE - Arrow 8NAMEPLATE - data download USDA36NAMEPLATE - Do Not Open Below 0 C30NAMEPLATE - IR logo 40NAMEPLATE - R404A 40NAMEPLATE - Thermo King 40NAMEPLATE - TK 26, 40NAMEPLATE - USDA Connections 40NAMEPLATE - Warning English 40NAMEPLATE - Warning, Fan Start 40NAMEPLATE - Warning, Low Oxygen40NUT 6, 8, 12, 14, 18, 26, 30NUT - adapter 10NUT - clamp 10NUT - o-ring seal 12NUT - receiver tank 10NUT - wing 30

INDEX ALPHABETICAL BY DESCRIPTIONOOIL - compressor 14O-RING 12O-RING - plug 10O-RING - suction 14PPANEL - USDA receptacle 16, 34, 36PANEL ASSEMBLY - USDAreceptacle 36PIN - clevis 32PIN - cotter 32PIN - hinge 20, 26, 30, 32PLATE - air vent 30PLATE - cable storage 26PLATE - guard 26PLATE - rear 34PLUG - fusible 10PLUG - power 16PLUG - sight glass hole 10SENSOR - kit 16SENSOR - pocket 16SENSOR - temperature 16SENSOR - thermistor 36SHOULDER 12SPACER 10, 12, 14SPRING 26, 30SPRING - heater 22STRAP - cap 20, 36STRAP - door 28SWITCH - hpco 12, 14, 16WASHER - nylon 30WASHER - sealing 14WASHER - vibration damper 14TTANK - receiver 10TEE 10, 12TEE - drain hose 38TERMINAL - pin 16TRANSDUCER - suction 12, 16TRANSFORMER 18TRIM - edge guard 8TUBE - equalizer 12TUBE - exchanger to coil 12RTUBE - expansion valve bulb 12RAIL - din 18TUBE- expansion valve to exchangerRECEPTACLE 3612RIVET 20TUBE - expansion valve to tee 12RIVET - cap 36TUBE - filter 10RIVET - channel 34TUBE- filter to tee 10RIVET - grille 34TUBE- heat exchanger to evaporatorRIVET - inlet channel 3412RIVET - latch 26TUBEliquidinjection 12RIVET - plate 34TUBEreceiverto dehydrator 10RIVET - receptacle 36TUBE - receiver to valve 10RIVET - shroud 8TUBE - suction 12TUBE - suction to ball valve 12STUBE - tee to distributor 12SCREW 18, 20TUBE- tee to exchanger 10SCREW - bracket 8, 16, 18, 22, 26, 32TUBE - tee to valve 10SCREW - clamp 10, 12, 28TUBE - valve to coil 10SCREW - coil 6, 8TUBE - valve to expansion 10SCREW - compressor 14TUBE - valve to joint 10SCREW - cover 8, 28SCREW - dehydrator 10SCREW - discharge valve 14SCREW - flange 14SCREW - grille 26, 32, 38SCREW - ground 14SCREW - handle 30SCREW - hinge 26SCREW - keeper 26SCREW - knob 26SCREW - motor 6, 8SCREW - plate 26, 34SCREW - plate to frame 30SCREW - strap 28SEAL - teflon fiber 10SEALER - silicone grease pa

MAGNUM SL mP 4000 TK 54841 4 PM (Rev. 1.1) 2011 Ingersoll Rand Company . 098211 MAGNUM SL 211 1/12 098209 MAGNUM SL PLUS-209 1/12. 5 235E8 CONDENSER FAN GROUP Revised 9/6/10 . (deep freeze units only) 1 33-2950 GASKET (10 x 15 mm) A/R 51-1442 SCREW - coil 7 51-1444 FLATWASHER 7 55-9054 WASHER (nylon) 7 2 78-1684 FAN - condenser (21.6 .