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www.europart.netClutchProduct competence from EUROPART Clutches Flywheelsandaccessories Clutchrelease Workshop TechnicalrequirementsinformationEUROPART – Europe's No. 1 for truck, trailer, van and bus spare parts.
2 Product competence Clutch ClutchesClutchesClutch kitsuitable for Order no.Comparative no.Renault Rapid Kasten, Super 5 Kasten180 mm9734 005 524LuK 618 0217 06Seat Cordoba KombiSkoda Fabia Kombi, Octavia Kombi, RoomsterVW Bora Kombi, Caddy III, Golf Variant200 mm9734 002 846LuK 620 1284 00Seat Cordoba KombiSkoda Octavia KombiVW Bora Kombi, Golf Variant 3, Golf Variant 4210 mm19734 005 514LuK 621 3014 09Seat Cordoba KombiVW Golf 3 Variant210 mm19734 005 518LuK 621 1332 09Skoda Octavia KombiVW Bora Kombi, Golf 4 Variant210 mm13564 700 014LuK 621 2218 09VW Golf 3 Kombi, Polo Kombi190 mm9734 005 510LuK 619 0286 001without release bearingService life of clutch liningsAs a friction clutch is a dry clutch, the wearduring the slip phase—in which the difference inspeed between the drive and power take-off iscompensated—is a completely normal process.The main requirement for a long clutch liningservice life is a well-functioning release system.In addition, achieving a long clutch lining servicelife depends a lot on the driving mode. Thepossibility of clutch misuse must therefore beexcluded.The service life of the lining is adverselyaffected by: High start-up speeds and incorrect gearselection Stop-and-go operation, shunting operation Allowing the clutch to slip for a long period oftime Holding down the clutch pedal continuously Using the clutch to hold the vehicle on agradient Allowing the clutch to brake the vehicle ratherthan using the accelerator pedal to match thespeed when shifting down a gear Schaeffler AutomotiveAftermarketEUROPARTGood to knowThis figure corresponds to 9734 005 512Clutch kitsuitable for Order no.Comparative no.Iveco Daily, 01/1985Daily, 05/1999Daily, 05/2006-240 mm19735 003 134LuK 624 1313 00Iveco Daily, 05/1999-270 mm19735 003 010LuK 627 3010 00Iveco Daily, 09/2004-04/2006Daily, 05/2006-280 mm19735 003 191LuK 628 3191 00Iveco Daily, 11/2001Daily, 05/2006-280 mm19735 003 089LuK 628 3088 00Mercedes-Benz Sprinter (901, 902, 903, 904)240 mm²3564 701 611LuK 624 3182 09Mercedes-Benz Sprinter (901, 902, 903, 904)240 mm²3564 700 082LuK 624 3148 09Mercedes-Benz Sprinter (901, 902, 903, 904),Vario250 mm9734 005 512LuK 625 3021 00Mercedes-Benz Sprinter (901, 902, 903, 904), Vito240 mm9734 005 651LuK 624 2187 00VW T4230 mm9734 002 845LuK 622 3242 00Renault Rapid Kasten, Super 5 Kasten180 mm9734 005 524LuK 618 0217 06in exchange² without release bearing, automatic readjustment1EUROPART – Europe's No. 1 for truck, trailer, van and bus spare parts.
Clutches Product competence Clutch 3Clutch kitVersion automatic readjustment240 mmApplication rangeEngines with dual mass flywheelScope of supplywith central clutch releasesuitable forOrder no.Comparative no.Mercedes-Benz Sprinter (901, 902, 903, 904, 905)19734 005 644LuK 624 3148 33Mercedes-Benz Sprinter (901, 902, 903, 904)19734 005 648LuK 624 3148 34Mercedes-Benz Sprinter (901, 902, 903, 904, 905)²9734 005 645LuK 624 3182 33Mercedes-Benz Sprinter (901, 902, 903, 904)²9734 005 649LuK 624 3182 34for 7.9mm flywheel depth² for 11.9mm flywheel depth1Clutch kitVersionautomatic readjustmentsuitable for Order no.Comparative no.Mercedes-Benz Sprinter (901, 902, 903, 904) CDI240 mm3564 700 107LuK 600 0056 00Mercedes-Benz Sprinter (901, 902, 903, 904) CDI240 mm9734 006 000LuK 600 0060 00Mercedes-Benz Sprinter (901, 902, 903, 904)240 mm9734 006 500LuK 600 0065 00Mercedes-Benz Sprinter (901, 902, 903, 904)230 mm9734 007 200LuK 600 0072 00www.europart.net
4 Product competence Clutch ClutchesThis figure corresponds to 9735 003 316Clutch kitin exchangesuitable for Order no.Comparative no.MAN Lion's Coach (RH 463), Lion's Star (RH 464)Neoplan Cityliner (N 12XX), Starliner (N 52XX), Tourliner (N 2216)430 mm9735 003 308LuK 643 3308 00Mercedes-Benz Citaro I (O 530), Conecto I (O 345)430 mm9735 002 918LuK 643 2918 00Mercedes-Benz Citaro II (O 530), Integro II (O 550), Tourismo II, Travego I (O 580)Setra S 315 GT, S 315/319 NF, S 313/315/319 UL, S 315/319 UL-GT, SG 321 UL, S 411/415 HD, S 416/417 HDH,S 415/416/417 GT-HD, S 415/417/419 UL430 mm9735 003 315LuK 643 3315 00Mercedes-Benz Tourino (O 510)400 mm19735 003 014LuK 640 3014 19Neoplan Cityliner (N 12XX), Tourliner (N 2216)430 mm19735 003 316LuK 643 3316 00VDL Futura, 09/2001-430 mm9735 003 013LuK 643 3013 00Volvo B12430 mm9735 003 318LuK 643 3318 0911with release bearingThis figure corresponds to 9735 003 201Clutch kitsuitable for Order no.Comparative no.DAF XF105, CF85430 mm19735 003 284LuK 643 3284 00Iveco EuroCargo I310 mm19735 003 097LuK 631 3094 00Iveco EuroCargo I (09/2000-)350 mm19735 003 514LuK 635 3514 00Iveco EuroCargo I (09/2000-), EuroFire330 mm9736 333 072LuK 633 3072 00Iveco Stralis I, Trakker, EuroStar, EuroTech, EuroTrakker430 mm19735 003 009LuK 643 3009 00MAN L2000, M2000L380 mm19735 003 017LuK 636 3016 33MAN L2000, M2000L, M90360 mm19735 003 002LuK 636 3002 33MAN TGL360 mm19735 003 343LuK 636 3025 33MAN TGL, L2000, M2000L360 mm19735 003 025LuK 636 3025 09MAN TGM, L2000, M2000M/L400 mm19735 003 001LuK 640 3001 00MAN TGX, TGS, TGA430 mm19735 003 207LuK 643 3207 00MAN TGX, TGS, TGA430 mm19735 003 201LuK 643 3201 00MAN TGX, TGS, TGA430 mm19735 003 308LuK 643 3308 00Mercedes-Benz Actros I/MP2/MP3, Axor I/II400 mm1Mercedes-Benz Actros I/MP2/MP3, Axor I/II430 mmMercedes-Benz Actros MP2/MP3, Axor I/II, Atego I430 mm1Mercedes-Benz Atego I/II, LK/LN2, Vario360 mm1Mercedes-Benz Axor I/II, Atego I/II400 mm1Mercedes-Benz Axor II, Atego I/II400 mmMercedes-Benz LK/LN2, NG/²9735 003 006LuK 640 3006 189736 009 210LuK 343 0192 109735 003 292LuK 643 3292 00/²9735 003 005LuK 636 3005 09/²9735 003 015LuK 640 3014 091/²9735 003 014LuK 640 3014 19310 mm19735 002 873LuK 631 2873 00Mercedes-Benz SK, MK430 mm1Renault Magnum, Premium II, Kerax (10/2005-)430 mm1Scania Series 4430 mmVolvo FH12, FH16 (01/2003-), FH II (09/2005-), FM12, FM II (09/2005-), FMX400 mmin exchange² without release bearing1EUROPART – Europe's No. 1 for truck, trailer, van and bus spare parts.9735 002 918LuK 643 2918 00/²9735 003 318LuK 643 3318 091/²9735 003 087LuK 643 3087 0919735 003 027LuK 640 3027 18
Clutches Product competence Clutch 5LuK RepSet SmarTAC – The most powerful clutch system!Self-adjusting. Reliable. OE approved.LuK RepSet SmarTAC is a path-controlled andconstantly self-adjusting clutch system. Equippedwith its innovative clutch lining, LuK HD 30 PLUSoffers a new clutch generation with a uniqueadvantage compared with traditional, self-adjustingtechnologies:In operation it works for twice as long! OEapproved!For more information, contact your local branch!Clutch kitModel Schaeffler Automotive AftermarketLuK RepSet SmarTACScope of supplyDisc, automatic unit, release bearing 400 mm1430 mmThis figure corresponds to 9735 003 315Order no.Comparative no.9735 003 030LuK 640 3030 009735 004 232LuK 643 330 200430 mm19735 003 231LuK 643 3231 00430 mm19735 003 315LuK 643 3315 00430 mm19735 003 321LuK 643 3321 001EUROPARTGood to knowin exchangeLuK HD 30 PLUS – The newest generationfriction liningsThe LuK HD 30 PLUS lining is the result ofinnovative development, which strives fordurability, product innovation and environmentalcompatibility. This new lining for difficultapplications is now available in sizes 430mm,400mm and 360mm. The clutch lining material isstrengthened with continuous fibres. Its specialfeatures lie in the two-layer design and theinnovative manufacturing process.The LuK HD 30 PLUS lining offers: Very high mileage Very good resistance to wear and tear Very good resistance to bursting High thermal stability High fading stability First class comfort properties Cost neutralityManufactured in an environmentally friendlyand resource-saving process, free of solvents,asbestos, lead, cadmium, mercury andchromium VI. Schaeffler Automotive AftermarketEUROPARTGood to knowClutch platein exchange Number of teethHub profile430 mm1850 x 45suitable forMotor typeOrder no.Mercedes-Benz New Actros (07/2011-),Antos (07/2012-), Arocs (01/2013-)OM 470.906,OM 471.900,OM 471.9099757 250 420Valeo 827443Mercedes-Benz New Actros (07/2011-),Antos (07/2012-), Arocs (01/2013-)OM 936.9169753 250 410Valeo 827445www.europart.netComparative no.
6 Product competence Clutch Flywheels and accessoriesFlywheels andaccessoriesThis figure corresponds to 9060 100 065Flywheel:As a mating component of the clutch disc, theflywheel often shows clear markings when theclutch has been in use for a long period of time.Scoring, burn marks or bumps indicate that theflywheel has become very hot. It is essentialthat these "tracks" are removed. However,this restoration work, i.e. grinding work, maybe performed only in line with the specifiedtolerances. When performing this work, ensurethat the mounting surface on the clutch isreworked to the same degree as the contactsurface. This work also provides an opportunityto check the starter ring gear and the centringring for damage. Schaeffler Automotive AftermarketFastening set430 mm6001 314 029MAN TGAMAN Lion's Classic Ü (A72), Lion's Coach (R07), Lion's Regio(R12)Neoplan Tourliner (N 2216), Trendliner (N 3516)Setra S 315/317/319 GT-HD, S 313/315/319 UL, S 315/319UL-GT, SG 321 UL430 mm5230 000 227Order no.MAN TGS, TGA430 mm9060 100 073Mercedes-Benz Actros I/MP2/MP3, Atego I/II/IIIMercedes-Benz Travego I (O 580)Setra S 315/317 HDH/3, S 315/317/319 GT-HD, S 415 HD, S416/417 HDH, S 431 DT430 mm9060 100 000Mercedes-Benz Actros MP2/MP3, Axor I/II/III, Atego I/II/III362 mm9060 100 065Mercedes-Benz Atego IIMercedes-Benz Intouro II, Tourino (O 510)395 mm9460 303 005ThreadLengthSpanner sizeScope of supply1 axial seal (outside 140 mm), 1 race (outside 120 mm),1 pilot bearing (outside 62 mm), 10 bolts M16 x1,5Order no. DAF XF95for flywheel74 mmM16 x 1,5complete9060 000 103suitable forFastening setfor flywheelLengthThreadVersionFlywheelComparative no.Mercedes-Benz 010 981 31 25M16 x 1,572 mm19 mmScope of supply1 axial seal (outside 140 mm), 1 race (outside 120 mm), 1 pilot bearing (outside 62 mm),10 bolts M16 x1,5Order no.9060 000 104EUROPART – Europe's No. 1 for truck, trailer, van and bus spare parts.Comparative no.MAN 51.90020-0298
Flywheels and accessories Product competence Clutch 7Pilot bearing (clutch guide bearing):A faulty pilot bearing causes noise andultimately leads to the clutch disc beingdestroyed. If the pilot bearing is missing orfaulty, this leads to an angular or paralleldisplacement between the engine and thetransmission. As a result, the transmission inputshaft wobbles, causing the torsional damperfor the clutch disc and for the bearing of thetransmission input shaft to be destroyed.Guide bearingfor flywheelInner Outer Guide bearingfor flywheelTypeOuter Inner Height6005-2RS147 mm25 mm12 mmsuitable forMAN TGM, TGLMAN Lion's Classic Ü (A72)Order no.8001 600 52225 mm62 mmsuitable forHeightOrder no.MAN TGX (2007-), TGX (2013-), TGSMAN Lion's City (A20), Lion's Classic Ü (A72), Lion's Coach(R07/R08), Lion's Regio (R12/R13), EL (A12), NG (A11),NL (A10/A15)Neoplan Cityliner (N 12XX), Skyliner (N 1122/2011-),Starliner (N 52XX), Tourliner (N 2216), Trendliner (N 3516)Scania K94/114/124/380, L9417 mm8001 630 520Mercedes-Benz Actros MP2/MP3, New Actros (2012-), Axor II24 mmMAN Lion's Coach (R07/R08)Mercedes-Benz Citaro II (O 530), Conecto I (O 345),Integro II (O 550), O 405 N, O 407, O 408, Tourismo I/II (O 350),Travego I/II (O 580)Neoplan Cityliner (N 12XX)Setra S 309/312/315 HD, S 315 HDH/2, S 315/317 HDH/3,S 328 DT, S 315 GT, S 315/317/319 GT-HD, S 315/319 NF,S 313/315/319 UL, S 315/319 UL-GT, SG 321 UL,S 411/415 HD, S 415/416/417 HDH, S 431 DT,S 415/416/417 GT-HD, S 416 GT-HD/2, S 417/419 UL8002 546 485on PTFE-Radial-WellendichtringenShaft sealing rings:Small traces of grease or oil significantly impair the function of theclutch. Traces of oil in the clutch bell or on the clutch indicate that theshaft sealing rings must be re-sealed. On older vehicles with a highermileage reading, the seals must be replaced as a general rule. Shaftseal rings that are leaking remain one of the main causes for clutches tofail.Expert Tipge von herkömmliringen sind bei derdial-Wellendichtrine einige Besonderzu berücksichtigen.Translation not availableEXPERTENTIPP. PTFE-Radial-Wellendichtring4. Sowohl PTFE-Dichtlippe als auch8. Achten Sie auf die korrekte Auszum Schutz vor Staub und anWellenoberfläche müssen vollrichtung des Dichtrings. Die Hülderen Verunreinigungen erst vorkommen trocken sein. Sie dürfense muss so positioniert werden,der Montage aus der Schutzverkeine Fette oder Öle verwenden!dass ein ansatzloser Übergangpackung entnehmen.5. Die Welle darf keine scharfauf die Welle möglich ist. PTFE-Radial-Wellendichtringekantigen Fasen aufweisen; ggf.9. Schieben Sie den Dichtring mitsind zum Schutz der DichtlipFasen durch Motorenfachmann/einer gleichmäßigen BewegungVersion instandsetzer entfernenwith lassen.dust cover,aufleftturnpe mit einer Kunststoffhülsedie Welle.Installationlocationrearausgestattet, diese Hülse kann6. Die Wellenoberfläche muss eine10. Beim Austausch sollte die PTFEin der Regel als MontagehülseMaterial einwandfreie OberflächengütePTFE (teflon) Dichtlippe nicht auf der alteneingesetzt werden. EntfernenLaufstelle angelegt werdenInnerSie aufweisen, evtl. Beschädigungen115 mmdie Hülse erst nach der Montage.müssen auch hier fachgerecht11. Entfernen Sie erst jetzt die MonOuter 140mm. Soll der Dichtring ohne Hülsebearbeitet werden.tagehülse.Height12 mm mit 12. Damit(Illustrationsimilar)montiert werden, benutzenSie7. Setzen Sie die Montagehülsesich die Dichtlippeoptimaldas vom Hersteller vorgesehenedem PTFE-Radial-Wellendichtauf die abzudichtende Welle anOrderno.Spezialwerkzeug.ring an der Welle an.passen kann, solltenSie denMotor erst ca. vier Stunden nachBei Beachtung di
9757 250 420 Valeo 827443 Mercedes-Benz New Actros (07/2011-), Antos (07/2012-), Arocs (01/2013-) OM 936.916 9753 250 410 Valeo 827445 Clutch plate in exchange 430 mm Number of teeth 18 Hub profile 50 x 45 Clutch kit Model LuK RepSet SmarTAC Scope of supply Disc, automatic unit, release bearing Order no. Comparative no. 400 mm 1 9735 003 030 LuK 640 3030 00 430 mm
