Tuflex Roundslings - Lift-All

Transcription

Tuflex RoundslingsTHE TUFLEX DIFFERENCETuflexAll Lift-All slings meet or exceed OSHA and ASME B30.9 standards and regulations.What is a Tuflex Roundsling? Conforms to shape of load to grip securelyIt is an endless synthetic sling made from a skein(continuous loop or hank) of polyester yarn covered bya double wall tubular jacket. The roundsling body canalso be compared to sling webbing with the tubularjacket face yarns woven without binder yarns; thisallows the core yarns to move independently withinthe jacket. Load bearing yarns protected from UV degradationTufhide JacketSaves MoneyMade from bulked nylon fibers, the double wall Tufhidejacket offers better abrasion resistance for our largercapacity Tuflex (EN360 and larger). In addition, Tufhidereduces the heat buildup that can damage other highcapacity roundslings when used in a choker hitch. Double wall cover for greater sling life Red striped white core yarns provide added visual warning of sling damage Color coding provides positive sling capacity information Soft cover won’t scratch load surface Conforms to shape of load for reduced load damage Seamless - no sewn edges to rupture prematurely,Tuflex RoundslingsFeatures, Advantages and Benefitsrequiring removal from service EN360 and larger Tuflex feature Tufhide wear resistantPromotes Safetynylon jacket for extra sling life Light weight reduces fatigue and strain on riggers Tuff-Tag provides required OSHA information for the Synthetic materials won’t cut handslife of the sling, not just the life of the tag Consistent matched lengths for better multiple sling load Saves Timecontrol Color coded capacities for quick identification No loss of strength from abrasion to cover Light weight and pliable for easy rigging and storage Tuff-Tag provides serial numbered identification fortraceability Independent core yarns choke tightly, but release easilyafter use Low stretch (about 3% at rated capacity) - reduces sling Easy to carry - high strength to weight ratio for easyand load abrasion - good for low headroom liftsWARNINGFollow temperatureand chemicalinformation foundon page 24.transportationAlways protect syntheticslings from being cut bycorners and edges.See page 1458

Tuflex RoundslingsConstruction Comparisons Sling Webbing vs TuflexSling WebbingSling Webbing(Side View) Transverse pick yarns inter-relate with binder yarnssurface yarns cover each side and carry Wovena portion of the load Strip of longitudinal core yarns bears majority of loadyarns secure the surface yarns to web core Binderyarns Red core warning yarnsSling webbing, as graphically demonstrated, has itssurface yarns connected from side to side, to not onlyprotect the core yarns, but to position all surface andtensile yarns to work together to support the load.Wear or damage to Sling Webbing face yarns causean immediate strength loss. This is why Sling Webbinghas red core yarns to visually reveal damage and actas a basis for sling rejection.TuflexTuflexpick yarns position surface yarns and Transverseprotect core yarnssurface yarns also protect core yarns, Wovencarry no loadTuflex(Side View) Longitudinal core yarns carry 100% of load Red core warning yarnsRoundsling construction, as shown above, protectsall load carrying core yarns from abrasion with anindependent, woven jacket. Replacement is notnecessary until the red striped white core yarns canbe seen through holes in the jacket. When coreyarns are visible, sling must be removed from service.Tuflex roundslings provide double wall protection forextended sling life.HOW TO ORDEROrdering Tuflex Polyester Roundslings1. Specify sling Part No. found in the charts throughoutthe Tuflex sectionEndless and Eye & Eye styles of Tuflex are made toa tolerance of (1" 1% of the specified length)and can stretch 3% at rated capacity.2. Specify sling length in feet (bearing point to bearingpoint). Refer to footnotes under Tuflex tables forspecific sling lengths and tolerances.Braided Tuflex length tolerance is (2" 5% of theordered length) (sling at rest). At its rated capacity,braided Tuflex will stretch approximately 9%.Prior to sling selection and use, reviewand understand the "Help" sectionpages 3 through 12.Note: Matched lengths of slings must be specified attime of order.59

Tuflex RoundslingsUSING TUFLEX ROUNDSLINGSProtect Sling from DamageSling Hardware and ConnectionsALWAYS protect roundslings from beingcut or damaged by corners, edges andprotrusions using protection sufficient for eachapplication.Connection surfaces must be smooth to avoid abrading orcutting roundslings. Roundslings can also be damaged orweakened by excessive compression between the slingand the connection points if the size of the attachmenthardware or connection area is not large enough to avoidthis damage. Select and use proper connection hardwarethat conforms to the size requirements listed for choker andvertical hitches, or for basket hitches in the charts below.Do not ignore warning signs of misuse. Cutmarks detected during any sling inspectionserve as a clear signal that sling protection mustbe added or improved.(Contact Lift-All, or see WSTDA RS-1 for information abouthow to calculate whether a smaller connection size is allowable when tension on a roundsling is less than its capacity)Exposure of slings to edgesTuflexWARNINGExposure of roundslings toedges with a radius that istoo small can cause slingfailure and loss of loadEdges do not need to be “sharp” to cause failure ofthe sling. The following table shows the minimumallowable edge radii suitable for contact with unprotected roundslings. Chamfering or cutting off edgesis not an acceptable substitute for fully rounding theedges to the minimum radius. Slings can also bedamaged from contact with edges or burrs at thesling connection.Measure the edge radius.The radius is equal to thedistance between pointsA and B.Single Part(Vertical)Min. StockDia. orThicknessDouble Part(Basket) **Minimum hardware dimensions suitable foruse with roundslings.Single PartMinimum Edge Radii suitable for contactwith unprotected polyester roundslings.VerticalRatedCapacity(lbs.)Minimum *Edge Radii(in.)SlingWidthAt Load(in.)EN303/161EN601/41 3/8Double PartTuflexSizeMin. StockDia. (In.)Min.Width(In.)Min.StockDia. (In.)Min.Width(In.)EN307/1619/161 3/8EN605/81 3/87/81 7/8EN903/41 3/41 1/162 3/8EN1207/81 7/81 1/42 1/2EN150121 3/82 7/8EN1801 1/82 1/81 5/83EN2401 3/162 5/81 5/83 3/4EN905/161 3/4EN1205/161 7/8EN1503/82EN1807/162 1/8EN3601 1/23 1/424 1/2EN2407/162 5/8EN600242 3/45 5/8EN3601/23 1/4EN60011/164EN8002 1/84 5/836 1/2EN8003/44 5/8EN10002 1/25 1/43 1/27 3/8EN10007/85 1/4* For further information on minimum edgeradii, contact Lift-All or see WSTDA RS-1.Refer to Page 24 for Temperature and Chemical Information60Min.Width** For hardware connected to the body of Eye& Eye Tuflex, use the Double Part columns.

Tuflex RoundslingsDIRECT CONNECT HOOKS TuflexDC Hooks are the quickest and easiest way to add hooks to Tuflex roundslings andweb slings at your job site. No tools or extra parts needed.For Tuflex, just match the color coded hook to the same color Tuflex and you're readyto go. Rated capacities are the same for both the hook and the Tuflex.Features:E Rugged Both alloy steel hook and latch are forged forsuperior toughness. Color coded Hook color matches Tuflex color for easyidentification Web-Trap design keeps sling in place, ready to use Four hook sizes to match Tuflex sizes EN30 (Purple),EN60 (Green), EN90 (Yellow) and EN150 (Red) Can be used with 1" and 2" web slings (see chart below)TRBenefits: Improves Safety – Color coding to match Tuflex colorsreduces chance of using wrong size hook Saves Time – Quick connections; no tools needed Saves Money – Adds versatility to your existing slings.No need to buy expensive hardware slingsLift-AllPart #ColorWeb E(in.)R(in.)T(in.)11.51 9/163 3/81DCH1Purple2,600EN301DCH2Green5,300EN60122.71 3/441 5/16DCH3Yellow8,400EN9021&24.92 3/164 5/81 1/2DCH4Red13,200EN150--9.92 3/45 3/41 3/461

Tuflex RoundslingsTUFLEX ENDLESS ROUNDSLINGSTuflex Endless (EN)The Most Versatile Tuflex RoundslingFeatures, Advantages and BenefitsMaintains all the basic Tuflex features plus.Promotes Safety Load stability and balance can be achieved byspreading sling legs.Saves Money Wear points can be shifted to extend sling lifeTuflex The most flexible style of slingLengthHow To MeasureWRated Capacity (lbs.)*VerticalPartNo.ChokerBasket@ 90 Approximate MeasurementsBasket@ 45 Weight(lbs. / ft.)Body Dia.Relaxed(in.)(W)Widthat Load(in.)MinimumHardwareDia. **(in.)1 e2,6002,1005,200EN60Green5,3004,20010,6007,4001 1/2.37/81 3/85/8EN90Yellow8,4006,70016,80011,8003.51 1/81 3/43/4EN120Tan10,6008,50021,20014,0003.61 1/81 7/87/8EN150Red13,20010,60026,40018,0003.81 3/821EN180White16,80013,40033,60023,0003.91 3/82 1/81 1/8EN240Blue21,20017,00042,40029,00031.31 3/42 5/81 3/16EN360Grey31,00024,80062,00043,00031.72 1/43 1/41 1/2EN600Brown53,00042,400106,00074,00082.82 3/442EN800Olive66,00052,800132,00093,00083.43 1/84 5/82 1/8EN1000Black90,00072,000180,000127,00084.33 5/85 1/42 1/2*WARNING62Do not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.Slings should not be used at angles of less than 30 .Refer to Effect of Angle chart page 12.** This is the smallest recommended connection hardware diameter to be used for a vertical hitch.

Tuflex RoundslingsTUFLEX EYE AND EYEA More Rugged and Durable TuflexThe Eye and Eye AdvantageAn additional jacket of texturized, abrasion resistantnylon covers the body of the standard Tuflex, formingtwo color coded lifting eyes.Maintains all the basic Tuflex features plus . Saves money by extending sling life where abra-Tuflexsion to sling body is a problem.How To MeasureLengthWELRated Capacity (lbs.)*VerticalChokerBasket@ 90 Approximate MeasurementsBasket@ 45 ColorofEyesPart No.MinimumLength(ft.) Weight(lbs./ft.)BodyWidthat Load(W)(in.)StandardEye Length(EL)(in.)MinimumHardwareDia. **(in.)EE30Purple2,6002,1005,2003,6004.252 1/4107/16EE60Green5,3004,20010,6007,4004.362 1/2105/8EE90Yellow8,4006,70016,80011,8004.502 1/2123/4EE120Tan10,6008,50021,20014,0005.603 1/2127/8EE150Red13,20010,60026,40018,0005.843 1/2141EE180White16,80013,40033,60023,0007.963 1/2161 1/8EE240Blue21,20017,00042,40029,00071.54 1/4161 3/16EE360Grey31,00024,80062,00043,00071.86201 0Olive66,00052,800132,00093,000103.38302 1/8EE1000Black90,00072,000180,000127,000124.29362 1/2*WARNINGDo not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.Slings should not be used at angles of less than 30 .Refer to Effect of Angle chart page 12.** This is the smallest recommended connection hardware diameter to be used for a vertical hitch. Shorter lengths available using reduced eye lengths.63

Tuflex RoundslingsBRAIDED TUFLEX ROUNDSLINGSFor the ultimate in big loads - (up to 612,000 lbs. in a vertical basket)or for the security of multiple part sling lifting.Braided Tuflex Features, Advantages and BenefitsRedundant SafetyTuflex braids are made from three [6 part] or four [8part] individual Tuflex. Should one of these componentslings be damaged while in use, the remaining undamaged slings should be able to safely return the load tothe ground.Maintains all the basic Tuflex features plus .Promotes Safety Braided construction offers redundant safety User friendly compared to steel slingsSaves Money Large capacity slings are generally purchased forone major lift, then rarely used again. Braided Tuflexcan be disassembled into component slings for general purpose lifting, if individual slings are correctlytagged.How To MeasureTuflexLength Can be returned for disassembly, inspection andretagging as individual slings.ELWEDSaves Time Easy to transport and hook-up6 Part Flat Braid (B6E)Rated Capacity (lbs.)*VerticalPart No.ChokerApproximate MeasurementsBasketMinimumLength(ft.) that Load(W)(in.)Thicknessat Load(in.)EyeDia.(ED)(in.)MinimumHardwareDia. **(in.)B6E30Purple6,7005,30013,4004 1/2.8153 1/43/41 3/45/8B6E60Green13,50010,80027,00051.2153 3/41 1/821B6E90Yellow21,40017,10042,8005 1/21.6154 1/41 1/421 1/4B6E120Tan27,00021,60054,0005 1/22.0154 1/21 5/162 1/41 3/8B6E150Red33,60026,80067,2006 1/22.7205 1/41 3/42 1/21 1/2B6E180White42,80034,20085,60073.2205 1/222 3/41 3/4B6E240Blue54,00043,200108,00094.4206 5/82 1/43 1/21 3/4B6E360Grey79,00063,200158,0009 1/26.5308 1/42 1/24 1/42 1/2B6E600Brown135,100108,000270,20010 1/29.730112 3/453B6E800Olive168,300134,600336,6001312.0301245 1/43 1/2B6E1000Black229,500183,600459,00014 1/215.63113 1/24 1/25 3/44*64WARNINGDo not exceed rated capacities. Sling capacity decreases as the angle from horizontal decreases.Slings should not be used at angles of less than 30 .Refer to Effect of Angle chart page 12 .** This is the smallest recommended connection hardware diameter to be used for a vertical hitch. Shorter lengths available using reduced eye lengths.

Tuflex RoundslingsBRAIDED TUFLEX ROUNDSLINGSOrder InformationOrdering length should be based on sling at rest.Braided Tuflex length tolerance is (2" 5% of theordered length) (sling at rest).At its rated capacity, braided Tuflex will stretch approximately 9% and have a length variance of 2%.TuflexAlways protect syntheticslings from being cut bycorners and edges.See page 148 Part Round Braid (B8E)Rated Capacity (lbs.)*VerticalPart No.ChokerApproximate MeasurementsBasketColorMinimumLength(ft.) Weight(lbs./ft.)StandardEyeLength(EL)(in.)4 1/21.115Widthat Load(W)(in.)Thicknessat Load(in.)EyeDia.(ED)(in.)MinimumHardwareDia. **(in.)3 1/211 541 3/821 1/8B8E90Yellow28,50022,80057,0005 1/22.2154 3/41 5/82 1/21 1/2B8E120Tan36,00028,80072,0005 1/22.61551 3/42 1/21 1/2B8E150Red44,90035,90089,8006 1/23.6206

Refer to Effect of Angle chart page 12. ** This is the smallest recommended connection hardware diameter to be used for a vertical hitch. Shorter lengths available using reduced eye lengths. EL Part No. Color of Eyes Rated Capacity (lbs.)* Minimum Length (ft.) Approximate Measurements Vertical Choker Basket @ 90 Basket @ 45 Weight (lbs .