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All Metal Piping Systems
Infinitypiping.comINFINITE ADVANTAGES. INFINITE POSSIBILITIES.Imagine a solid metal piping system that offers superior strength within a lightweight design. A system that's easy to install, yet ensureshigh performance and versatility. At Applied Systems Technologies, that's just what we did to create Infinity - the first all-metal, quickconnect piping system at an affordable price.Heralded for its innovative design, Infinity offers the performance of heavy, traditional steel piping, at the cost of systems using plastic.Its revolutionary lock-and-seal design ensures a totally safe, leak-free system for all compressed air, vacuum, and inert gas applications.Getting Down to Brass FactsThe heart of Infinity is solid brass, nickel-plated fittings that make the system easy to use and install. Infinity's powder-coatedaluminum pipes are so light, they can be handled and installed by one person.Yet when coupled with solid brass fittings, the systemyields unbeatable performance and reliability.Making Connections That LastUnlike plastic piping systems which fail with age and wear, Infinity provides reliability and durability that can only be achievedthrough an all-metal system - plus some unique advantages. Fittings can be disconnected and reconnected for reuse. Leak-free connectors provide an immediate, unbreakable seal. Lightweight piping remains unaffected by contaminants in the air.Installation That's a SnapInfinity offers the easiest, fastest installation available. There's no welding, gluing or threading, and very little skill isneeded for a professional installation. In fact, a simple pipe cutter and de-burring pipe reamer are the only tools required.“Having a totally metal design provides an integrity that cannot be matched by any other system.”Ready for AnythingWith six different piping sizes, Infinity is a sure fit for virtually any industrial and OEM application, including aerospace, automotive,chemical processing, electronics, engineering, food and beverage, packaging, pharmaceuticals, and textiles. Our standard, color-codeddesign affords three separate systems that can be easily identified by staff members: Blue for compressed air Grey for vacuum Black for inert gasesPresented ByEmail:sales@infinitypiping.comor Call Toll Free1-855-777-4432
TECHNICAL CHARACTERISTICSTemperaturesMinimum temperature -20 C (-4 F)Maximum temperature 80 C (176 F)542PressuresMinimum pressure -0.99 bar (-29.6Hg)Maximum pressure 15 bar (220psi)Fire resistanceThe system does not stroke or propagate any firesCompatible fluids and gasesCompressed AirWater16Vacuum3Inert GasesComponent part and materialsThreads1 Nut: Nickel-Plated Brass4 O-Ring Seal Made in NBR2 Seal: High Nitrile5 Safety Ring: TechnopolymericMale threads taper in conformity with ISO3 Clamping Washer: Inox AISI 3046 Body: Nickel-Plated BrassFemale threads in conformity with ISO 228TECHNICAL CHARACTERISTICS PERTINENT TO THE TUBES90000 Calibrated Aluminum PipingOutsideEXTRUDED ALUMINUMCHEMICAL COMPOSITIONDESIGNATIONS UNI EN 573 - 3HEAT TREATMENTSURFACE TREATMENTSPECIFIC WEIGHTSPECIFIC RESISTANCETHERMAL CONDUCTIVITYEXPANSION COEFFICENTSPECIFIC HEAT AT 100 C (212 F)BEARING TENSILE STRESSCOEFFICENT OF ELASTICITYPROPORTIONALITY DEVIATION LOADBRINELL HARDNESSMELTING POINTPERCENTANGE ELONGATIONPressureWeightLengthmm(in.)bar / PSIlbs./ft.ft.20(0.75")15 / 2200.15916'25(1")15 / 2200.20216'32(1.25")15 / 2200.26216'40(1.5")15 / 2200.33116'50(2")15 / 2200.59216'63(2.5")15 / 2200.62316'UNI 9006/1 Al Mg 0.5 Si 0.4 Fe 0.2Si: 0.3 0.6 - Mg: 0.35 0.6 - Fe: 0.10 0.30EN AW 6060BONIFICATO “ T5 “/DRAINED “ T5 “Electrostatic painting2.70 Kg/dm33.25 µΩ cm1.75 W/(cm K)0.024 mm/(m C)0.92 J/(g K)205 N/mm266000 N/mm2165 N/mm260 70 HB600 C (1112 F)10 %2
INSTALLATION OF PIPING11. Remove burrs from the outside diameter ofthe tube. Clean and remove any shavings.2. Add oil on tube before inserting the fitting.3. Fittings D20, D25, D32 and D40mm aresupplied fully assembled. Insert the tubeinto the fitting. To make insertion easier,rotate the tube on itself while making theconnection. Be sure tubing is securelyinserted in the fitting.2DiameterTorque20300 cN.m (26in-lbs)25300 cN.m (26in-lbs)32400 cN.m (35in-lbs)40650 cN.m (58in-lbs)3IMPORTANT - Only for installation of piping diameter 50 and 63454. Only for tube diameters D50 and D63mm.To facilitate installation, fittings are suppliedwith unscrewed nuts. Once the tube isinserted into the fitting, tighten the nuts tothe torque specified below.DiameterTorque5065 N.m (48 ft-lbs)6365 N.m (48 ft-lbs)Before pressurizing a piping system, please read and fully understand the requirements of the “INFINITY TEST PROCEDURE.” Failure tocomply with the requirements of the test procedure could lead to serious injury or property damage.An INFINITY TEST PROCEDURE document is provided with every shipment of parts and can also be dowloaded from our website www.appliedsystemtech.com3
FLOW RATES THROUGH INFINITY PIPINGPipe Internal DiameterCFMCFMCFMCFM(in.)@ 125psi@ 150psi@ 175psi@ 56562763mm(2.5")88196510471153mmFlow rates are based on a 1psi pressure drop per 100ft run of pipe and couplings in a “straight line.”For loop systems, flow rates can be doubled.Example:100ft run of 2" pipe flows 476cfm at 125psig with a pressure drop of 1psig. If a system is designed in a loop configuration, a flow of 952cfm with apressure loss of 1psig per 200ft of piping and couplings can be achieved. The 1psi pressure loss will only occur if the compressor system is flowingthe maximum flow capacity of the piping selected.Flows are measured at standard atmospheric conditions: 1013mbar (14.7psi) at 20 C - (68 F).It is vital that the size of the piping between the compressors and the connection of the loop system can flow the full capacity of the combinedcompressor output.TestingInfinity tube fittings are tested in accordance with the requirements of ANSI B31.1 (American National Standards Institute) Power Piping Systems.All Infinity products have been tested and exceed the requirements of ANSI B31.1.Infinity product provides a 5X safety factor above recommended safe working pressure/temperatures.4
COLOR CODED TUBING FOR EASE OF IDENTIFICATION90000–AIR Compressed Air Piping - BlueBore sizePressureFlow rate @ 125psiWeightLengthPart essureFlow rate @ 125psiWeightLengthPart Number90000–VACUUMVacuum Piping - GreyBore sureFlow rate @ 125psiWeightLengthPart Number90000–GAS Inert Gases Piping - BlackBore ACK
90011 Male Thread 44590011-32-16CH1CH2Part -32* Threads in npt.Other dimensions are measured in mm.90040 Straight UnionsDBCELCH1CH2Part 52592176.5657090040-63* All dimensions are measured in mm.90130 90 Union ElbowsDBCELCH1CH2Part 7090130-63* All dimensions are measured in mm.90140 45 Union ElbowTube mmInchesPart 0140-4050290140-50632.590140-636
90230 Equal TeeDEBC1C2L1L2CH1CH2Part 30-63* All dimensions are measured in mm.90235 Outlet/Reducing Tee FittingThe particular internal geometricshape allows a fitting to be usedvertically, as well as horizontally.During horizontal installation,please keep the two internal holesturned up toward the upper side.L1L2CHCH1CH2Part 99252237.595.580704590235-63-32* All dimensions are measured in mm.OUTLET/REDUCING TEE FITTINGThe fitting is a valid alternative to the traditional swan neck, and proves itself as a fastand low-cost solution. The efficient internal system allows air to reach the point-ofuse and drain toward the most convenient low point of the system, so that nomoisture stays within the main circuit.This fitting is also an alternative to a traditional goose neck (up and over) take-off point. It prevents water from dropping out of the main piping loop into thedrop line. All systems should be installed with a slight gradient to allow moisture to collect at one point in the system. This point should be fitted with a dropline and terminated with a condensate drain.7
90240 Outlet, Saddle Clamp ReducerTube mmOutlet mmOut-InchesPart 40-50-256320.7590240-63-20632519240-63-2590241 Cutting Tool, Saddle ClampTube mmPart Number32-4090241-32-4050-6390241-50-63Tube mmPart 2 Drilling Jig, Saddle Clamp90260 Drain AssemblyDBEL1L2CH1CH2Part 0260-506375.592100.5115657090260-63* All dimensions are measured in mm.8
90601 Outlet Elbow c/w Mtg BracketL1L2L3 Lmax Lmin CH1 CH2Part Number20D0.5" 32.5 18.5 34.5FBCE3551354022213090601-20-08250.5"3823 0601-32-085274.5 48.5* Threads in npt.Other dimensions are measured in mm.90610 Plug - Cap End FittingDLECH2Part 7090610-63* All dimensions are measured in mm.90620 Reducer, Fiting Body to Tube90626 Stem Adapter (Male)9Body2532324040405050506363Outlet mm2020252025322532404050BodyInches20mm x .5” npt male20mm x .75” npt male25mm x .5” npt male25mm x .75” npt male25mm x 1” npt male32mm x 1” npt male32mm x 1.5” npt male40mm x 1.5” npt male50mm x 1.5” npt male50mm x 2” npt male63mm x 2” npt male63mm x 2.5” npt maleOut-Inches.75.751.7511.2511.251.51.52Part 50-4090620-63-4090620-63-50Part 4M90626-50-24M90626-50-32M90626-63-32M90626-63-40M
90626 Stem AdapterBody mmInchesPart Number200.5”90626-20-08Tube mmInchesPart Number20.7590700-2090700 Ball Valve, Tube to -50632.590700-6382600 Two-way Outlet Y AdaptorABB1LCHPart Number1417582682600-08-08NPTf0.5"* Threads in npt.Other dimensions are measured in mm.86300/86310 Ball ValvesNPT90810 Hanging/Strut Bracket Pack of 10Part Number0.5"Female / Female Ball Valve86300-08-080.5"Male / Female Ball Valve86310-08-08Tube mmInchesPart 2.590810-63-PK-1090831 Wire Hanging System (Use with Hanging/Strut Bracket)20 - 63 mm15 ft. lgpkg 10Part Number90831-1510
90810 Flush Wall Bracket Pack of 10Tube mmInchesPart 0-W632.590810-63-PK10-W90810 1/2” Deep Wall Spacer Kit (for use with both hanging/Strut & Flush Wall Bracket)Part Number1/2” Deep Wall Spacer90810-SP-PK-1090830 Cantilever BracketHLPart Number4.75"8.25"9083080191 Quick Coupler, Universal SocketPart Number1/4” NPT Male80191-043/8” NPT Male80191-061/2” NPT Male80191-0880193 Quick Coupler, Universal SocketPart Number113/8” Hose Barb80193-061/2” Hose Barb80193-08
80221 PlugPart Number1/4” NPT Male80221-043/8” NPT Male80221-061/2” NPT Male80221-0880222 PlugPart Number1/4” NPT Female80222-043/8” NPT Female80222-061/2” NPT Female80222-0880223 PlugPart Number1/4” Hose Barb80223-043/8” Hose Barb80223-061/2” Hose Barb80223-0890870 Tube CutterPart Number20 - 6390870* All dimensions are measured in mm.90880 Deburring ToolPart Number20 - 4090880* All dimensions are measured in mm.12
PMZR PowerMizerFlow RatePart Number75scfmPMZR-75200 scfmPMZR-2001000 scfmPMZR-1000Flow RatePart Number200ZLD-200ZLD Zero Loss Drain 00053000ZLD-5300090900 Electronic Drain ValvesPart Number1/4” NPT w/Strainer90900-041/2” NPT w/Strainer90900-0890601 Outlet ManifoldPart Number1/2” npt female inlet4 x 1/2” npt female outlets1/2” npt female base port90601-MFD90601 Pressure Gauge KitPart Number2-1/2” stainless steel liquid
In fact, a simple pipe cutter and de-burring pipe reamer are the only tools required. “Having a totally metal design provides an integrity that cannot be matched by any other system.” Ready for Anything With six different piping sizes, Infinity is a sure fit for virtually any industrial and OEM application, including aerospace, automotive, chemical processing, electronics, engineering .
