WIXLIB

Double Sided Rotary Tablet ting.cn

Fette Compacting –be efficient!Tradition and knowledgeFette Compacting, founded in 1908, isthe world’s leading provider of integratedsolutions for industrial tablet productionand capsule filling. The company special izes in high-performance machines forthe pharmaceutical, nutraceutical, andchemical industry. The company’s headoffice and global control centre is inSchwarzenbek near Hamburg (Germany).Fette Compacting is represented acrossthe globe in more than 50 countries.Fette Compacting is the only manufacturerof tablet presses and capsule fillingmachines to operate its own global networkwith five fully-equipped and digitally-con nect e d Competence Centers in Germany(Schwarzenbek), Brazil (Campinas),China (Nanjing), India (Goa), and the US(Rockaway, New Jersey). They are offeringbasic and product trials, training units,courses and a wide range of consultingservices to impart practice-orientedknow-how for more production safety andefficiency to customer employees.Fette Compacting is a member of theLMT Group – a medium-sized, family-ownedgroup of companies. The Group alsoincludes LMT Tools, a leading manufacturerof precision tools for industrial processingof construction materials.TECHNOLOGY stands for everything weoffer in production technology – fromtablet presses and capsule filling machinesthrough Process Equipment to tabletingtools and format parts.SERVICE covers all the services relatedto machines, Process Equipment andinstallations such as spare parts supply,plant modernization and technical fieldservice department.COMPETENCE is the overarching ideabehind all our process-related services.This includes training, product trials,application and Performance Consultingas well as engineering.

Fette Compacting recognized the opportunities for internationalization at an earlystage. The company has been representedby its own subsidiary company in Chinasince 2004.All the machines are made in accordancewith German standards, and satisfy thespecifications of the American FDA (Foodand Drug Administration) regulationauthority, as well as the requirements ofthe international cGMP (Current GoodManufacturing Practices). Fette Compactingdelivers installations with computersupported controller that meet the requirements of Title 21 CFR Part 11 (Codeof Federal Regulations of the FDA) forelectronic documentation.Complete solution for your tabletproductionWe are specialized in high-performancemachines for the pharmaceutical industry.Our range of products and servicesincludes tablet presses, from laboratoryto small , medium and large batches.Furthermore Fette Compacting offersmono-, bi- and triple-layer tablet presses.For high potent application we alsohave Containment and WIP machinesin our product portfolio. Mono- and bi-layer tabletsWe are also offering tableting tools andprocess equipment as well as maintenance,training and consulting.Our global service network are closeto our customers. And our experiencedinternational service team are ableto offering various services to meetingthe different requirements from ourcustomers. During the start up phase, weoffer installation, commissioning service,operation and maintenance training.During the production phase, we offerthe calibration, maintenance, repair andspare parts service.SERVICE Start up phase– Installation service– Commissioning service– Operation and maintenance training Production phase– Calibration service– Maintenance– Repair service– Spare parts Highlights– G lobal service network,close service to customer – R ich experienced internationalservice team – P rovide customer preventiveservices guideP3030 2 3

The P3030 – high qualityfor large batchesor bi-layer production

Medium to large sized batches –mono- and bi-layer tabletsIt provides a high output of over one milliontablets per hour at the same quality.The production of medium and large sizedbatches requires equipment with advancedsafety measures and technology. At thesame time the increasing costs of rawmaterials necessitate companies to look formore economical options when purchasingcapital equipment. Resulting from this situation the challenge for Fette Compacting isclear: to offer a machine with the flexibility,technology and performance only achievable with Fette Compacting components atan economically viable price.The P3030 is the perfect answer tothese requirements. It provides renownedFette Compacting technology at theexcellent price/performance ratio. TheP3030 is an economical solution thatdoesn’t compromise the standards andquality of the basic Fette Compactingcomponents.The success of the P3030 is due to theperfect blend of technology and efficiencyon which Fette Compacting has built itsreputation.Support for your tablet productionWe are always present where our customersare, and where they need our support.We have five Competence Centers inGermany, India, China, Brazil and the USA,and these allow us to make comprehensiveconsultation, training and product trialspossible.Here again, we are starting with ourselves,and orienting ourselves around internationalstandards. This begins with the guidelinesfor Good Manufacturing Practice (GMP),and extends through to standards forTechnical Safety Management (TSM) orthose of the European Union (EU). In factour product tools even surpass these.This is a central topic, and one for whichwe have achieved a lot through thedevelopment of the Competence Centers.For example, we can now offer a widerange of training courses, and these arealmost identical in different parts ofthe world.FEATURESIn other words, a pharmaceutical concernthat produces globally can train its machineoperatives everywhere, and knows thatevery worker has the same know-how.Our service consultants actively approachcustomers, working together with themto see how they can optimize production.Fette Compacting has several thousandcontacts with customers globally everyday in the support context alone. Each ofthese contacts is important to us!Continuous improvementFette Compacting always pays attentionto the latest developments in the pharmaceutical industry and customer needs,constantly upgrades and optimizes ourP Series, provides customers with higherquality products and services.BENEFITS C omputer-controlled, user-friendly,high-performance rotary press Excellent price / performance ratio D ouble sided rotary press withup to 79 punch stations R apid format changeover resultsin high annual yields M ore than 1 million tabletsper hour possible Continuous use E xchangeable turret O utstanding format andproduction flexibility P roductive, precise, safe and robust C an be adapted for a wide rangeof production requirements W ide range of accessoriesand process equipment Easy to handle and operate C apability for mono- and bi-layer tablets Excellent format flexibility Tablet weight monitor control function H igh automation level reduce man-powerand increase the quality of the tabletsP3030 4 5

Performanceand quality

Upgrade Features D esign & functionality F ull stainless steel terminal, easy to clean Optimized dust collection system M etal handle for easy cleaningand durability S ystem integration of deduster andin process control O n-line tablet weight monitor & controlfunction MES system supportStructure M odular design with enclosedcompression area to avoid the risk ofcross-contamination, in compliancewith cGMP regulations High operating safety R obust design ensure consistentaccuracy even over long periodsof high pressure Quick-connect for easy disassemblyof components, easy for maintenanceand repair F ull accessibility to the compressionzone – double layer window flaps on allfour sidesExchangeable Turret Turret is made in Germany,super precision H igh level of format flexibility H igh output by selecting the suitableturrets according to different product size U nique turrets can be interchangedwith cams and tools S ignifisant reduction of down-timeby using extra turret complete withcams and toolings R ich options for turret changingare availableFill-O-Matic U nique three chamber filling system,more than 40 years experience on it M etering wheels can increase powderflowability and uniform density F illing wheels and dosing wheels canprecisely fill and dose powder D ifferent options for products with poorflowability, and reduce the product lossCompression station M ain compression roller andpre-compression roller are same size(250 mm, exchangeable) A ll compression roller are independentmounted, each can offer no more than100 KN force R oller is made in Germany with specialmaterial and technology, longer lifetimeTablet discharge Two tablet discharge chutes E ach discharge chute includes goodtablet channel and reject tablet channel O ptional first-layer sampling systemand sampling gate, easy to check tabletquality O ptional air sorting system, reject singletablet precisely, reduce the product loss O ptional sampling gate, easy to takesample and check tablet qualityElectronic control Equipped with advanced VME-buscontrol system and top class electricalparts, faster and more stable Professional software developed byFette Compacting, verified by a lot ofcustomers including many MNCs Ergonomical HMI consisting of a largetouch screen, screen-guided interfacesimplify the operation Structured diagnostic messagesfor troubleshooting Support FDA 21 CFR Part 11P3030 6 7

Optional accessories andprocess equipmentThe quality requirements for tablet production are constantly increasing. Processequipment from Fette Compacting ensuresthat your production fully complies withthe applicable regulations and effectivelyreduces the workload of your staff.Extensive automation of all processsteps reduces manual intervention andprovides for excellent tablet quality.Your advantages: more reliability, highquality and efficiency in tablet production.Weightmaster 6.2P Fully automatic measurement of tabletweight Automatic feedback to Fette Compactingtablet press with stop function Precise monitoring of tablet weight withinfreely adjustable stop limits Documented tablet inspection resultsin your batch report 21 CFR Part 11 compliant operationvia the operator and passwordmanagement on the Fette CompactingHMI (Human Machine Interface) GMP-compliant designHandling systemDeduster stand-alone orwith metal detectorPKB-IITableting ToolsP3030 8 9

Dimensions86052ø 248ca. 2,07412481,610ca. 2,073MOKMachine4,800 kg1,620Terminal100 kg1,136Mains1,136Main switchL 3m4 12 kNVacuum700 –900 m³/h490ø8650993,090Air inlet490ø600650in & outlet airfor motor chamber1,370Foundation loadingMain380–520 V 50/60 HzConnection4 6 mm 2 – on floor4 10 mm 2 – cable conduit