Transcription
Heavy Duty Industrial DIESEL GENERATORMODELHDI-250FEPA60Hz STANDBY POWER RATINGS250kW/60Hz//1800RPMVOLTAGE 12.5312.5312.5312.5AMPSN/A867752376301Description HIPOWERHeavy Duty Industrial generators are an efficient, reliable and versatileEnclosure: Fully sound attenuated enclosure, manufactured using 7-gauge steel andsource of back-up electrical power that have been designed to operate in the most extreme working conditions. All HIPOWER Heavy Duty Industrial generatorsthicker for the base; 12-gauge and 14-gauge for the enclosure, Interponcombine an innovative design and the use of high quality materials that provide theexterior exposure and offers excellent light and weather resistance exceeding 1400-user with the most dependable power that can be relied on for non-stop power withhr salt spray test. A 1” thick layer of durable sound insulating, oil and fire resistanteasy to operate controls.foam material is installed all around the inside of the enclosure to allow high-pressurePowered by a radiator-cooled, industrial FPT Diesel engine that meets currentwater cleaning. Vertical air discharge for quiet operation. Wide steel lockable accessEnvironmental Protection Agency (EPA) TIER 3 exhaust emission regulations,doors with rubber seals, easy access for maintenance and service activities, lift offdriving a single bearing, four-pole, three-phase alternator, with IP23 protection.Die Cast Zinc hinges textured black powder coat and corrosion resistant hardwareThe Emergency Power kVA rating is given with a 125 degree o C alternator windingand fasteners.temperature rise.Exhaust: Low noise, steel residential-type exhaust silencer with rain cap. HIPOWER Features and BenefitsFTP Diesel Engine: Long-life, heavy-duty, 4-cycle, direct injection engineA4700 primer, in combination with Interpon 600 series coatings, are designed forFuel Filtration: Standard and secondary water separator with visible level on fuelforfilters.economy of operation and maximum reliability and durability.Controls: Digital control panel with manual and automatic start and stop features.Cooling: Radiator with belt driven pusher fan.Many programmable automatic functions for local and remote controls with LEDAir Filter: Heavy-duty replaceable element air-cleaner.lights and tamper proof engine hour recorder.Alternator: Single bearing, rotating field, self-excited, self-ventilated, 12-wire re-Certification: Generator set is UL 2200 Listed and CSA certified and meets ISOconnectable, 60Hz brushless alternator and Class H insulation. Automatic voltage8528-5. IBC seismic certified to the maximum force level requirements accordingregulator (AVR) providing close voltage regulation and skVA starting capability forto ICC-ES AC-156.electric motor loads.HIMOINSA POWER SYSTEMS, INC.16600 South Theden Street, Olathe, KS 66062Tel: 913 495 5557 Fax: 913 495 5575 www. hipowersystems.comCodes and Standards Compliances used where applicable
HDI250F - 250KwHeavy Duty IndustrialAPPLICATION DATAENGINE SPECIFICATIONLUBRICATION SYSTEMManufacturerFPT - IvecoOil pan capacity - gal (L)6 (23)ModelC87TE1DOil pan capacity with filter - gal (L)7.4 (28)EPA certifiedTier 3Oil coolerLiquidRecommended lubricating oil gradeSAE 10W-30 / ACEA E3/E5(refer to owners manual)Crankshaft speed1,800 rpmTypeDiesel, 4-strokeOil consumption at full load 0.1% of fuel consumptionInjectionDirectOil pressure – psi (kPA)72.6 (500)AspirationTurbocharged aftercooled air/airENGINE ELECTRICAL SYSTEMNumber of Cylinders6Starting motor voltage24 voltCylinder arrangementIn-lineCold Cranking Amps - minimum650 AmpDisplacement CID (liters)530.8 (8.7)Battery charging Alternator90 Amp4.6 x 5.3 (117 x 135)Battery capacity650CCA 850CA 115RCGROUP SIZE 24FBore and Stroke ins (mm)Nominal power375 hpCoolingLiquidGovernorElectronicGovernor Regulation ClassISO 8528 Part 1 Class G3Frequency RegulationIsochronousStarting motor & alternator24 VoltCompression ratio16.5:1Air cleaner typeHeavy duty - single cartridgeALTERNATOR SPECIFICATIONManufacturerSTAMFORDModel 120/240V Single phaseN/AModel 120/208V Three phaseS4L1D-DModel 277/480V Three phaseS4L1D-CModel 347/600V Three phaseS4L1S-CAlternator TypeFour pole, rotating fieldExcitation SystemBrushlessPower factor0.8Number of leads12 leads, reconnectableStator Pitch2/3InsulationClass HWindings – Temperature RiseClass H (125/40 C)Enclosure (IEC-34-S)IP23BearingSingle, sealedCouplingFlexible discAmortisseur windingsFullVoltage regulation – no load to full load withMX341 AVR 1%TIF 50Radio Frequency Emissions complianceMeets requirements of most industrial and commercial applicationsLine harmonics5% maximumHIMOINSA POWER SYSTEMS, INC.16600 South Theden Street, Olathe, KS 66062Tel: 913 495 5557 Fax: 913 495 5575 www. hipowersystems.comCodes and Standards Compliances used where applicable
HDI250F - 250KwHeavy Duty IndustrialSTANDARD FEATURESEnclosure (If selected)Engine SystemFuel SystemRust-Proof Fastener with NylonWashers Protect FinishOil Drain ExtensionPrimary Fuel FilterHigh Performance Sound-AbsorbingMaterial (L1)Air CleanerFlexible fuel linesGasketed DoorsFan GuardGenerator setAir Discharge Hoods for RadiatorsUpwards PointingFactory Filled OilLift Off Door HingesBattery Charging AlternatorSeparation of Circuits – MultipleBreakers (load center)Stainless Steel Lockable HandlesAlternator SystemsSeparation of Circuits – High / LowVoltageTextured Polyester Powder Coat12 Leads (3-Phase, Non 600V)Internal Genset Vibration IsolationCooling SystemClass H Insulation MaterialWrapped Exhaust PipingFactory-Installed RadiatorVented RotorStandard Factory TestingRadiator Drain Extension2/3 PitchEmergency Stop50/50 Ethylene Glycol AntifreezeFull Load Capacity AlternatorSilencer Mounted in the DischargedHood (Enclosed Only)Electrical SystemsProtective Thermal SwitchBattery Cables and Battery TrayPermanent Magnet ExcitationBatteriesSkewed StatorCONTROL SYSTEM “Protections disabled” feature Configurable MODBUS pages kW protection Fully configurable via DSE Reverse power (kW) protectionConfiguration Suite PC software LED and LCD alarm indication Data logging to assist with fault Power monitoring(kWh, kVAr, kVAh, kVArh)finding Load switching (load sheddingand dummy load outputs) PLC editor allows user configurable Independent Earth Fault trip2 Year/2000 hours Limited Warrantyfunctions to meet specific application Charge alternator failure alarm Fuel usage monitor and low fuelalarmsrequirements 4-Line back-lit LCD text display Configurable display languages License-free PC software User selectable simultaneous RS232, Front panel editing with PIN protection Multiple date and time schedulerRS485 & Ethernet communications Customizable status screens MODBUS RTU & TCP support DSENet expansion compatible Power save mode 11 configurable inputs 8 configurable outputs Flexible sensor inputs Configurable timers and alarms 3 configurable maintenance alarms Multiple date and time scheduler Configurable event log (250)Codes and Standards Compliances used where applicable
HDI250F - 250KwHeavy Duty IndustrialCONFIGURABLE OPTIONSENCLOSUREENGINE SYSTEMELECTRICAL SYSTEMOpen SkidOil heaterBattery WarmerWeather Enclosure120V-1ph Water Jacket Heater (with IsolationValves)10A Battery ChargerLevel 1 Sound attenuated208V-3ph Water Jacket Heater (with IsolationValves)6A Battery ChargerLevel 2 Sound attenuatedCIRCUIT BREAKER OPTIONS10 Positions Load Center (100Amps)ALTERNATOR SYSTEMThermal-Magnetic trip 80% and 100%ratedRemote ESTOP with N3R break glassAnti-condensation heaterLS/I Electronic trip 80% and 100% rated120V GFCI receptacleAlternator upsizingLSI Electronic trip 80% and 100% rated10A Relay common alarmRheostatLSIG Electronic trip 80% and 100% rated10A Run RelayMX321 AVRShunt trip8 Led Remote Annunciator on Surface mounted BoxAuxiliary Contacts for Mail and Secondary Breaker16 Led Remote Annunciator on Surface mounted BoxSecond Main Line Circuit BreakerMechanical Lugs24 Led Remote Annunciator on Surface mounted BoxGENERATOR SETExtended Factory Load TestingExtended WarrantySeismic MountsENGINEERED OPTIONSENCLOSUREENGINE SYSTEMELECTRICAL SYSTEMSnow Hood (only with L2)Fluid Containment PanAC/DC Enclosure Lighting Kit with TimerAir Outlet Gravity dampersEnclosure HeaterAir Inlet motorized dampers (only with L2)CIRCUIT BREAKER OPTIONS240V Twist lock receptacleCONTROL SYSTEMGEENRATOR SET3rd Breaker systemSpare inputs (x4) / output (x4)Special TestingShunt Trip on 3rd BreakerDSE8610 - Parallel controller with motorized CBALTERNATOR SYSTEMTropical coatingAuxiliary contact on 3rd BreakerDSE2130 - DSENet Input Expansion ModuleFUEL TANKDSE2157 - DSENet Output Expansion ModuleCustom Size – 72hr and 96hrDSE855 - DSENet USB to Ethernet ModBus TCP/IP Communication ModuleCustom type to meet State spec.DSE892 - DSENet USB to Ethernet ModBus TCP/IP - SNMP Comm. ModuleVent ExtensionsDSE2520 - Remote Display ModuleOverfill Protection ValveHIMOINSA POWER SYSTEMS, INC.16600 South Theden Street, Olathe, KS 66062Tel: 913 495 5557 Fax: 913 495 5575 www. hipowersystems.comCodes and Standards Compliances used where applicable
HDI250F - 250KwHeavy Duty IndustrialOPERATING DATAFUEL SYSTEMRecommended fuel# 2 - ULSD - EN590Fuel supply line, min. ID mm (in.)9.5 - (3/8”)Fuel return line, min. ID, mm (in.)9.5 - (3/8”)Max. lift, fuel pump, type, m (ft)1 (3)Fuel filterSecondary 5 Microns @ 98% EfficiencyFUEL CONSUMPTION(Standby Power Rating)100% loadUS Gal/hr (L/hr)18.5 (70)75% loadUS Gal/hr (L/hr)13.8 (52.2)50% loadUS Gal/hr (L/hr)9.3 (35.2)25% loadUS Gal/hr (L/hr)4.6 (17.4)COOLING SYSTEMEngine cooling air flowcfm (m³/min)13,772 (390)Alternator cooling flowcfm (m³/min)1,463 (41.4)Combustion air flowcfm (m³/min)830 (23.5)Total cooling air flow (engine alternator combustion)cfm (m³/min)16,065 (455)Total cooling capacityUS gal (liters)12.6 (48)Max. Operating TemperatureoF ( C)122 (50)oEXHAUSTExhaust gas flowcfm (m³/min)Max. Exhaust temp at full load degreesoMax. permissible back pressurein H2O (kPA )863 (22.7)F ( C)1040 (560)o40 (10)Starting Capabilities (sKVA)120/240V 500650850195300430580730Circuit BreakerMake and modelAmps120/240V WABBT7SB1DB000000XXABB T6N800TWABBT5N300TWn/a400 A1000 A800 A300 AHIMOINSA POWER SYSTEMS, INC.16600 South Theden Street, Olathe, KS 66062Tel: 913 495 5557 Fax: 913 495 5575 www. hipowersystems.comCodes and Standards Compliances used where applicable
HDI250F - 250KwHeavy Duty IndustrialDIMENSIONS, WEIGHTS & SOUND LEVELSCONFIGURATIONOPEN SETCONFIGURATIONWEATHER ENCLOSURELEVEL 1 ENCLOSURECONFIGURATIONLEVEL 2 ENCLOSURERUN TIME(HOURS)USABLE CAPACITY(Gal.)L LengthW WidthH HeightWeight lbs4,730No 00184”55”30”2,800RUN TIME(HOURS)USABLE CAPACITY(Gal.)L LengthW WidthH HeightWeight lbsNo ,10048900184”55”30”2,8006,540No 8900184”55”30”2,800RUN TIME(HOURS)USABLE CAPACITY(Gal.)L LengthW WidthH HeightWeight lbsNo ,10048900224”55”30”2,800dBAN/AdBA7774dBA72* All measurements are approximate and for estimation purposes only. Weights are without fuel tank. Sound levels measured at 23ft (7m) and does not account for ambient site conditions.Conforms to UL STD 2200Certified to CSA STD C22.2#100Certified to CSA STD C22.2#14HIMOINSA POWER SYSTEMS, INC.16600 South Theden Street, Olathe, KS 66062Tel: 913 495 5557 Fax: 913 495 5575 www. hipowersystems.comREV-04Codes and Standards Compliances used where applicable
EPA certifi ed Tier 3 Oil cooler Liquid Crankshaft speed 1,800 rpm Recommended lubricating oil grade SAE 10W-30 / ACEA E3/E5 (refer to owners manual) Type Diesel, 4-stroke Oil consumption at full load 0.1% of fuel consumption Injection Direct Oil pressure - psi (kPA) 72.6 (500) Aspiration Turbocharged aftercooled air/air ENGINE ELECTRICAL .
