WIXLIB

Manufacturers Data ReportADSN00001321

MDR- 1 0 5 0 4 3 0 1 0 1-Manufacturing Data ReportCustomerPO NumberAflex Job NumberAflex Batch NumberAflex Item NumberSerial NumberRelease IDItem DescriptionReport GeneratedRelease DateN/A (Sample MDR)N/A (Sample MDR)105043105043011050430101ADSN000013211913100NB SEB12:21 06/10/201621/09/2016Photo is indictive only and may be of another item in the same batchABN\ 73 070 676 201Unit 14, 12–14 Beaumont RoadMount Kuring-gai, NSW 2080aflex.com.auEmail\ sales@aflex.com.auPhone\ 61 02 9457 7530Fax\ 61 02 9457 7531Page 2

MDR- 1 0 5 0 4 3 0 1 0 1-Table of ContentsISO 9001 Certification4Manufacturing Drawing5Welding Information6Weld Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weld W-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Weld W-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Weld W-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Weld W-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Weld W-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Materials Information22Materials Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Material Certificate 26927 (Page 1 of 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Material Certificate 20548 (Page 1 of 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Material Certificate 29813 (Page 1 of 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Material Certificate 29326 (Page 1 of 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Page 3

MDR- 1 0 5 0 4 3 0 1 0 1-ISO 9001 CertificationAflex Pty LtdBest Practice Certification Pty Ltd has assessed the above company as complyingwith the following management system standard requirements at the address shown.Standard: AS/NZS ISO 9001:2015 - Quality Management SystemScope of Certification:Design and manufacture of metal expansion bellows for use in pipeworkExclusions: NilAddress:Unit 14, 12-14 Beaumont Road , Mt Kuringai NSW 2080 AustraliaIssue Date:Expiry Date:Client Number:21/09/201620/09/2019*1031CERTIFICATION APPROVED:Kobi SimmatChief Executive OfficerBest Practice Certification Pty LtdDªSªZªSuite 211, Lifestyle Working Centre117 Old Pittwater RoadBrookvale NSW 21001300 402 602bestpracticecertification.com.au* Subject to regular surveillance auditsPage 4

MDR- 1 0 5 0 4 3 0 1 0 1-Manufacturing DrawingDrawing not to ScalePage 5

MDR- 1 0 5 0 4 3 0 1 0 1-Welding InformationWeld MapDrawing not to ScaleIdentiferW-01W-02W-03W-04W-05Weld DescriptionBellows Inlet to PipeBellows Outlet to PipePipe to flangePipe to flangeLiner to flangeProcedureGroup K/K Bellows AttachmentGroup K/K Bellows AttachmentGroup A1/K Bellows AttachmentGroup A1/K Bellows AttachmentGroup A1/K Bellows AttachmentProcessGTAWGTAWGTAWGTAWGTAWPage 6

MDR- 1 0 5 0 4 3 0 1 0 1-Weld W-01Weld Procedure Specification (WPS)Weld DescriptionWPS NameWPS IDBased On PQR IDApplicable CodeProcessAmps MinAmps MaxVolts MinVolts MaxWeld Speed Min (mm/s)Weld Speed Max (mm/s)Arc Energy Min (kJ/mm)Arc Energy Max (kJ/mm)PolarityPulse Freq. MinPulse Freq. MaxPulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Minimum Pipe DiameterMaximum Pipe DiameterParent 1 Material GroupParent 2 Material GroupFiller Material GroupFiller MaterialFiller Size Min (mm)Filler Size Max (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Pre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingNotesW-01 - Bellows Inlet to PipeGroup K/K Bellows DC Positive to rwards100% Argon12N/A0N/AN/AN/AN/AN/AN/ATorch Postion / Material FitupPage 7

MDR- 1 0 5 0 4 3 0 1 0 1-Weld RecordWeld IndentifierWeld Record IDOperatorTime of WeldWPS NameWPS IDProcessAmpsVoltsWeld Speed (mm/s)Arc Energy (kJ/mm)PolarityPulse Freq.Pulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Parent 1 Material GroupParent 1 MaterialParent 2 Material GroupParent 2 MaterialFiller Material GroupFiller MaterialFiller Size Dia. (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Number of RunsPre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingW-0121067SK16/09/2016 15:12Group K/K Bellows Attachment1GTAW190850.30DC Positive to Earth2.550502.46KRefer to Materials MapKRefer to Materials MapF6316/316L1.6N/A2FForwards100% Argon12N/A01N/AN/AN/AN/AN/AN/APhoto of weldNotesNote: Weld photo is of this actual weld and forms part of this weld record.NDT ResultsCheck ID31812DescriptionAxial Dynamics 100% Through Dye Pen.TechnicianSKDate Performed18/09/2016ResultPASSPage 8

MDR- 1 0 5 0 4 3 0 1 0 1-Welder Qualification CertificateWelder Qualification DetailsWPS IDWPS NameProcessWeld PositionTechnicianInitialsDate of QualificationMethod of QualificationPQR IDPQR DocumentApproved By1Group K/K Bellows AttachmentGTAW2FStephen KlosowskiSK16-07-2015 12:27:31Satisfactory Completion of PQR12972http://axialdynamics.com.au/pqr/Axial PQR 12972.pdfNick GouldTest PiecePlease Refer to PQR ID 12972 for full detailsPage 9

MDR- 1 0 5 0 4 3 0 1 0 1-Weld W-02Weld Procedure Specification (WPS)Weld DescriptionWPS NameWPS IDBased On PQR IDApplicable CodeProcessAmps MinAmps MaxVolts MinVolts MaxWeld Speed Min (mm/s)Weld Speed Max (mm/s)Arc Energy Min (kJ/mm)Arc Energy Max (kJ/mm)PolarityPulse Freq. MinPulse Freq. MaxPulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Minimum Pipe DiameterMaximum Pipe DiameterParent 1 Material GroupParent 2 Material GroupFiller Material GroupFiller MaterialFiller Size Min (mm)Filler Size Max (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Pre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingNotesW-02 - Bellows Outlet to PipeGroup K/K Bellows DC Positive to rwards100% Argon12N/A0N/AN/AN/AN/AN/AN/ATorch Postion / Material FitupPage 10

MDR- 1 0 5 0 4 3 0 1 0 1-Weld RecordWeld IndentifierWeld Record IDOperatorTime of WeldWPS NameWPS IDProcessAmpsVoltsWeld Speed (mm/s)Arc Energy (kJ/mm)PolarityPulse Freq.Pulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Parent 1 Material GroupParent 1 MaterialParent 2 Material GroupParent 2 MaterialFiller Material GroupFiller MaterialFiller Size Dia. (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Number of RunsPre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingW-0221068SK16/09/2016 15:12Group K/K Bellows Attachment1GTAW190850.30DC Positive to Earth2.550502.46KRefer to Materials MapKRefer to Materials MapF6316/316L1.6N/A2FForwards100% Argon12N/A01N/AN/AN/AN/AN/AN/APhoto of weldNotesNote: Weld photo is of this actual weld and forms part of this weld record.NDT ResultsCheck ID31813DescriptionAxial Dynamics 100% Through Dye Pen.TechnicianSKDate Performed18/09/2016ResultPASSPage 11

MDR- 1 0 5 0 4 3 0 1 0 1-Welder Qualification CertificateWelder Qualification DetailsWPS IDWPS NameProcessWeld PositionTechnicianInitialsDate of QualificationMethod of QualificationPQR IDPQR DocumentApproved By1Group K/K Bellows AttachmentGTAW2FStephen KlosowskiSK16-07-2015 12:27:31Satisfactory Completion of PQR12972http://axialdynamics.com.au/pqr/Axial PQR 12972.pdfNick GouldTest PiecePlease Refer to PQR ID 12972 for full detailsPage 12

MDR- 1 0 5 0 4 3 0 1 0 1-Weld W-03Weld Procedure Specification (WPS)Weld DescriptionWPS NameWPS IDBased On PQR IDApplicable CodeProcessAmps MinAmps MaxVolts MinVolts MaxWeld Speed Min (mm/s)Weld Speed Max (mm/s)Arc Energy Min (kJ/mm)Arc Energy Max (kJ/mm)PolarityPulse Freq. MinPulse Freq. MaxPulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Minimum Pipe DiameterMaximum Pipe DiameterParent 1 Material GroupParent 2 Material GroupFiller Material GroupFiller MaterialFiller Size Min (mm)Filler Size Max (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Pre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingNotesW-03 - Pipe to flangeGroup A1/K Bellows .47DC Positive to Earth1.82.540402.4600A1KF6AWS ER309/309L1.62.4Torch Postion / Material Fitup2FForwards100% Argon12N/A0N/AN/AN/AN/AN/AN/APage 13

MDR- 1 0 5 0 4 3 0 1 0 1-Weld RecordWeld IndentifierWeld Record IDOperatorTime of WeldWPS NameWPS IDProcessAmpsVoltsWeld Speed (mm/s)Arc Energy (kJ/mm)PolarityPulse Freq.Pulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Parent 1 Material GroupParent 1 MaterialParent 2 Material GroupParent 2 MaterialFiller Material GroupFiller MaterialFiller Size Dia. (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Number of RunsPre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingW-0321069SK21/09/2016 11:56Group A1/K Bellows Attachment30GTAW210830.56DC Positive to Earth2.550502.46A1Refer to Materials MapKRefer to Materials MapF6AWS ER309/309L2.4Photo of weld2FForwards100% Argon12N/A01N/AN/AN/AN/AN/AN/ANotesNote: Weld photo is of this actual weld and forms part of this weld record.NDT ResultsCheck ID31814DescriptionAxial Dynamics 100% Through Dye Pen.TechnicianSKDate Performed21/09/2016ResultPASSPage 14

MDR- 1 0 5 0 4 3 0 1 0 1-Welder Qualification CertificateWelder Qualification DetailsWPS IDWPS NameProcessWeld PositionTechnicianInitialsDate of QualificationMethod of QualificationPQR IDPQR DocumentApproved By30Group A1/K Bellows AttachmentGTAW2FStephen KlosowskiSK16-07-2015 12:28:34Satisfactory Completion of PQR12973http://axialdynamics.com.au/pqr/Axial PQR 12973.pdfNick GouldTest PiecePlease Refer to PQR ID 12973 for full detailsPage 15

MDR- 1 0 5 0 4 3 0 1 0 1-Weld W-04Weld Procedure Specification (WPS)Weld DescriptionWPS NameWPS IDBased On PQR IDApplicable CodeProcessAmps MinAmps MaxVolts MinVolts MaxWeld Speed Min (mm/s)Weld Speed Max (mm/s)Arc Energy Min (kJ/mm)Arc Energy Max (kJ/mm)PolarityPulse Freq. MinPulse Freq. MaxPulse Low %Pulse Duty %Tungsten Dia. (mm)Electrode Stickout. (mm)Minimum Pipe DiameterMaximum Pipe DiameterParent 1 Material GroupParent 2 Material GroupFiller Material GroupFiller MaterialFiller Size Min (mm)Filler Size Max (mm)FluxWeld PositionWeld directionTorch Sheilding GasGas Flow Torch (l/min)Purge Sheilding GasGas Flow Purge (l/min)Pre Heat Temperature MinimumInterrun Temperature MaximumIntermediate heat treatmentPost weld heat treatmentInterrun CleaningBack GougingNotesW-04 - Pipe to flangeGroup A1/K Bellows .47DC Positive to Earth1.82.540402.4600A1KF6AWS ER309/309L1.62.4Torch Postion / Material Fitup2FForwards100% Argon12N/A0N/AN/AN/AN/AN/AN/APage 16