Transcription
Operations & Maintenance ManualModel MP-16 Triplex PumpValve over ValveManual Part Number 1842861January .com
Pump and Fluid SystemsChapter 1: IntroductionTable of ContentsChapter 1: Introduction .11.1 Product Details . 11.1.11.1.2Specifications . 1General Dimensions . 21.2 Scope . 31.3 Manual Organization . 31.4 Safety Summary . 41.4.11.4.21.4.31.4.4Safety Symbols and Terms . 4General Safety . 5Common Hazards . 6Pump Specific Safety . 7Chapter 2: Storage & Installation .92.1 Installation . 92.1.12.1.22.1.32.1.42.1.52.1.62.1.72.1.8Transport Skid . 9Location and Orientation . 9The Prime Mover . 10Suction System . 11Discharge System . 13Power End Preparation . 15Auxiliary or Ancillary Systems . 15Installation Checklist . 162.2 Storage . 172.2.12.2.22.2.32.2.4General Storage Guidelines . 17Special Conditions & Procedures . 18Upkeep . 18Returning to Service . 19Chapter 3: Operations . 203.1 Starting Procedure. 203.1.13.1.23.1.3Initial Startup . 20Pre-Start Checklist . 21Start Up Procedure . 223.2 General Operations . 233.3 Basic Troubleshooting . 243.3.13.3.23.3.33.3.43.3.5Excessive Vibration . 24Knocking in the Fluid end . 25Knocking in the Power End . 26Rapid Piston & Liner Wear . 27Difficulty Installing Liners in Liner Retention Flanges . 28Chapter 4: Maintenance . 294.1 Tools & Equipment . 294.1.1Tools & Equipment Used . 294.2 General Maintenance Guidelines . 294.2.14.2.2Initial Operations Maintenance. 30Fastener Torque Specifications . igmanufacturing.comMP-16 VoV January 2014
Pump and Fluid SystemsChapter 1: Introduction4.2.3Biannual Inspection . 304.3 Lubrication . 314.3.14.3.24.3.34.3.44.3.5Prestart Lubrication . 31Minimum Operating Speed . 31Power End Lubrication Guidelines . 31Pistons & Crosshead Extension Lubrication. 32Temperature Maintenance . 324.4 Maintenance Schedules . 334.4.14.4.24.4.34.4.44.4.5Daily Maintenance Checklist . 33Biweekly Maintenance Checklist . 34Monthly Maintenance Checklist . 34Semiannual Maintenance Checklist . 35Annual Maintenance Checklist . 354.5 Routine Maintenance Procedures . 364.5.14.5.2Venting Pressure in the Fluid End . 36Pre-Installation Procedure . 364.6 Expendable Components Maintenance & Repair . 374.6.14.6.24.6.34.6.44.6.54.6.64.6.74.6.8Removing the Discharge Valves . 37Removing the Suction Valves . 39Removing the Pistons & Liners . 42Piston Disassembly & Parts Replacement . 44Piston Cup Replacement . 45Installing the Suction Valves . 46Installing the Discharge Valves . 48Installing the Pistons & Liners . 514.7 Charts & Diagrams . 534.7.14.7.2Torque Chart . 53Lubrication Chart . 54Chapter 5: Assembly/Disassembly . 565.1 Fluid End Maintenance Procedures. charge Cross Removal . 56Suction Manifold Removal . 58Discharge Manifold Removal . 59Fluid Module Removal . 60Fluid Module Installation . 62Suction Manifold Installation . 64Discharge Manifold Installation . 65Discharge Cross Installation . 66Installing the Liner Wash System . 665.2 Power End Maintenance Procedures . 675.2.15.2.25.2.35.2.45.2.55.2.65.2.7Removing the Wiper Box & Diaphragm Plate . 67Removing the Crosshead . 70Removing the Crosshead Guides . 73Removing the Crankshaft Assembly . 74Removing the Main Bearing . 76Removing the Connecting Rods . 78Removing the Wrist Pin Bearings. rigmanufacturing.comMP-16 VoV January 2014
Pump and Fluid SystemsChapter 1: Introduction5.2.85.2.9Removing the Main Gear . 81Removing the Pinion Shaft & Bearings . 825.3 Power End Assembly Procedures . 855.3.15.3.25.3.35.3.45.3.55.3.65.3.7Installing the Pinion Shaft & Bearings . 85Mounting the Main Gear . 88Installing the Connecting Rods & Bearings . 90Installing the Main Bearing . 93Installing the Wrist Pin Bearing . 95Installing the Crankshaft Assembly . 96Installing the Crossheads & Crosshead Guides . 99Chapter 6: Glossary . 102Chapter 7: Parts Lists . 1087.1 Power End Assembly . 1087.1.17.1.27.1.37.1.47.1.5Power Frame Assembly . 109Crankshaft Assembly . 110Main Bearing Assembly . 111Pinion Assembly . 112Crosshead Assembly . 1137.2 Valve Over Valve 5000 psi Fluid End Assembly . 1147.2.17.2.27.2.37.2.4Valve Over Valve Fluid Module Assembly. 115Liners . 116Piston Assembly . 117Valve Assembly . rigmanufacturing.comMP-16 VoV January 2014
Pump and Fluid SystemsChapter 1: IntroductionChapter 1: IntroductionThis manual is
Operations & Maintenance Manual Model MP-16 Triplex Pump Valve over Valve Manual Part Number 1842861 January 2014 . www.rigmanufacturing.com. sales@rigmanufacturing.com
