Transcription
Application Guide For FiberRunner Cable Routing SystemVersatile, Scalable Cable Protection in Data Centersand Central OfficesPanduit is a TechnologyDeveloper Partner for StorageNetworking Hardware.
The Need for Cable RoutingWhat is a Cable Routing System?A Cable Routing System is a collection of channels, fittings, and mounting brackets that can be assembled to createa structure that protects fiber optic and high performance copper data cabling from physical damage that can disruptor cut off signal transmission. It also provides a versatile, scalable pathway that reduces the costs associated withmaintaining existing network operations and implementing new services. Cable Routing Systems are not just ameans of containing cabling deployed in data centers or central offices. They are an integral component of theoverall cable management system needed to ensure optimum network performance.Can you afford improper cable routing?Network problems can cost large companies hundreds of thousands of dollars. A recent study found that companiescan lose as much as 3.6% of their annual revenues to network downtime and service degradation1. Contributing tothis is improperly routed or unprotected fiber optic cable, which is susceptible to various types of damage. Crushing,pinching, or microbending can result in impeded signal transmission and cable breakage. Bend radius violations, ormacrobending, in fiber optic and copper cables can increase attenuation affecting overall system performance andcause fatigue leading to long-term signal failure.Therefore, improperly routed cables are at risk of being damaged and can result in service interruption anddowntime. Identifying, testing, removing, and replacing a damaged cable is costly in terms of labor and networkservice interruptions.A properly designed and installed Cable Routing System carries cabling along a logical route to minimize bendsand optimize cable lengths while providing easy access to make moves, adds, or changes. A well-engineered andinstalled Cable Routing System costs a fraction of the potential downtime losses and day-to-day operating costsover the life of the network, thereby reducing the total cost of ownership.The Value of the Panduit SolutionAlways a leader in providing customers with solutions, Panduit offers a completerange of cable routing, management, connectivity, and cabling products to meet today’sdata center and service provider central office needs.The Panduit FiberRunner Cable Routing System ensures maximum network reliabilityand reduced cost of ownership. Robust, highly engineered components with integralbend radius control surfaces can be configured to meet virtually any network applicationto provide optimum cable protection and assure network performance. Fast and easyto deploy, this scalable cable routing solution reduces installation cost and speedsimplementation of new services.Infonetics Research, The Cost of Enterprise Downtime, North America 2004.12
FiberRunner Cable Routing System BenefitsEnsure network reliability with a complete solution that protectscables from physical damage while maintaining signal integrityand delivering reliable network performance. Strong, rigid channel and cover profiles protect cables fromimpact damage Directional fittings provide integral bend radius control andsmooth surfaces, protecting cables from bends and snagsReduce installation costs with innovative snap-together couplers,mounting brackets, and accessories that require minimum useof tools and small fasteners to assemble. These components arepart of a comprehensive system that provides lower installed cost. QuikLock Couplers allow components to be assembled in lessthan five seconds without the use of tools Covers snap on to channels and fittings, eliminating the needfor tools or small fasteners QuikLock Mounting Brackets allow channel to be attachedto infrastructure without drilling or using small, loose fastenersEnable future growth or modification with a complete offeringof sizes, fittings, and mounting options that make this system oneof the most versatile cable routing solutions available. Wide range of directional fittings allows the system to meetvirtually any network configuration Broad assortment of QuikLock Mounting Brackets allow thesystem to be mounted to any type of infrastructureLower cost of ownership through a combination of uniquefeatures and standards compliance. Snap-on, hinged channel covers and split fitting covers alloweasy access to cables without fully removing covers, therebyreducing time required to make moves, adds, and changes Compliance with stringent industry standards includingUL 2024A and NEBS GR-63 (ensures that system featuresand functions will withstand regular use and perform over thelifetime of the installation) Solid, maintenance-free, non-metallic channel and fittingconstruction will last the life of the systemPanduit FiberRunner Cable Routing Systemdramatically reduces installation time – byinstalling up to three times faster than traditionalbolt together systems and up to two times fasterthan competitive modular systems.Innovative Snap-On HingedCovers attach without useof tools or small fasteners.QuikLock Coupler providesfast connection betweencomponents without needfor tools or small fasteners.QuikLock Mounting Bracketsspeed implementation.Spill-out fittings providebend radius control toprotect cables.Wide range of directionalfittings provides stemFiberRunner SystemInstallation Labor Cost Comparison3
Data Center Cable Pathway RoadmapBelow is a typical data center FiberRunner Cable Routing System application. The pathway is configured to routeand protect cabling between the Main Distribution Area (MDA) and the Equipment Distribution Areas (EDA)2. Keyfeatures include the innovative QuikLock Coupler that is used to securely join system components, a wide range ofspill-out options to transition cable into the cabinets, and a complete offering of directional fittings and channel sizes.The FiberRunner Cable Routing System integrates with acomplete offering of Panduit Racks and Cable Management Systems to helpmanage higher cable densities as well as StructuredGround Systems designedto protect all elements of the data center.For more information, refer to Pan-Net Network Solutions Catalog, SA-NCCB51,or visit www.panduit.com.Transitions to Other Channel Sizes(See detail on page 6.)2MDA, EDA and HDA are terms used in the TIA 942 Telecommunications Infrastructure Standard for Data Centers todescribe primary areas of the Data Center topology. The MDA, or Main Distribution Area, typically has the highestconcentration of cabling. This area usually contains the switches and associated patching field. HDA, or HorizontalDistribution Area, refers to a smaller version of the MDA, commonly used to minimize long runs of patch cables inlarger data centers. EDA refers to the Equipment Distribution Area that contains all the equipment that is connectedback to the MDA or HDA.4
Routing Cables In and Out of the MDAQuikLock Coupler Feature(See detail on page 6.)Patented QuikLock Couplerspeeds assembly of systemcomponents without the need fortools or small fasteners.Protecting CableTransitioning toEDA CabinetsTypical Application Configuration:Plan View of Distribution and Feeder Design(See detail on page 6.)The Distribution and Feeder configuration is the basic,economic layout used to route cables out of the MDA.A higher capacity Distribution Run is used to supply thefeeders that route cables out to the cabinets in the EDA.The Feeders in turn are positioned over the cabinet lineups to create a pathway that will provide efficient transitionsto the vertical cable management areas of the cabinetsand not interfere with Cold Aisle cooling air flow.5
Data Center Roadmap Details(See Roadmap on pages 4 and 5.)A. Routing Cable Out of the MDA321The FiberRunner Cable Routing System includes vertical tee fittings forrouting cables out of the MDA racks. These fittings can be sized for theanticipated cable capacity and positioned directly above the vertical cablemanagers to create as direct a pathway as possible.Components used in this detail:41. FRVT12X4 Vertical Tee2. FRBC12X4 QuikLock Coupler3. FR12X4 Channel54. FRTR6X4 3-Sided Bend RadiusControl Trumpet5. FRBC6X4 QuikLock CouplerB. Transitioning Cables Into the EDA Cabinets21341. FRSP Spill-Over Junction2. FR6X4 Channel3. FBC2X2 QuikLock Coupler52344. FIDT2X2 Transition to 1.5''ID Slit Corrugated LoomTubing5. CLT150F 1.5'' ID SlitCorrugated Loom TubingC. Transitions to Other Channel Sizes5671986The FiberRunner Cable Routing System offers a wide variety of spill-outoptions to provide safe, accessible transitions to the cabinets in the EDA.Spill-over fittings, which can be attached to any straight section of channel,can be used at the initial installation or retrofit into existing configurationsas the network changes or grows.Components used in this detail:Reducer fittings are available to provide a method of transitioning betweendifferent FiberRunner Cable Routing System sizes. In addition, 12x4 teefittings and 4-way crosses with integral 6x4 exits can be used to createfeeder runs.Components used in this detail:1. FRBC12X4 QuikLock Coupler2. FR12X4 Channel3. FRFWC12X4W6 4-Way Crosswith 6x4 Exits4. FRRF6FR4 6x4 to 4x4Reducer Fitting5. FR4X4 Channel6. FRBC4X4 QuikLock Coupler7. FRBC6X4 QuikLock Coupler8. FR6X4 Channel9. FRRF126R 12x4 to 6x4Transition Right Reducer Fitting
D. Supporting the SystemDirectly on Racksand Cabinets1324When an overhead infrastructureis not available, there areseveral options that allow theFiberRunner Cable RoutingSystem to be mounted to the topsof Panduit NetFrame Racks,4-Post Racks, EIA/TIA racks, andPanduit Net-Access Cabinets.Components used in this detail:1. FEIAB58 EIA/TIA ThreadedRod Bracket2. FRRMBNF58 NetFrame Rack Bracket3. FR4PRB58 4-PostRack Bracket4. FR6ACAB AdjustableCabinet Bracket(See pages 12 – 13 for full rangeof mounting brackets.)Refer to Pan-Net Network Solutions Catalog, SA-NCCB51 or www.panduit.com for moreinformation about Panduit NetFrame Rack System, PatchRunner Vertical Cable ManagementRack System, 4-Post Racks, and Panduit Net-Access Cabinets.Telecommunication Room Roadmap41327586Panduit offers a complete line of structured cabling products forTelecommunication Room applications including Rack Systems, Vertical andHorizontal Cable Management Systems, Grounding and Power Connectors,Patch Panels, DPoE Power Patch Panels, Fiber Optic Cable, and Fiber OpticConnectivity Products.For more information, see Pan-Net Network Solutions Catalog, SA-NCCB51,or visit www.panduit.com.Telecommunications RoomsAs an alternative to inner duct or exposed cablingon ladder rack or wire basket tray, the 2x2FiberRunner Hinged Duct can be used to routeand protect small amounts of fiber cable alongracks. Vertical Tees with integral hinged doorsprovide access and protection. Snap togethertransitions to slit corrugated loom tubing andQuikLock Couplers reduce installation time.Components used in this detail:1. HC2 FiberRunner Hinged Cover2. HS2X2 FiberRunner Hinged Channel3. FVTHD2X2 Vertical Tee4. FTRBN12 New Threaded Rod Bracket5. F2PCLB12 2-Piece Clamping LadderRack Bracket6. FIDT2X2 Transition to 1.5'' ID SlitCorrugated Loom Tubing7. FBC2X2 QuikLock Coupler8. CLT150F 1.5'' Slit CorrugatedLoom Tubing7
Service Provider Central OfficeCable Pathway RoadmapIn this application, the FiberRunner Cable Routing System is used to segregate fiber optic jumper cables from all ofthe other cables routed in the central office. Key features include innovative Snap-On Hinged Covers, Split FittingCovers, and Vertical Tees with integral hinged doors. In addition, the system offers a wide variety of transitions fromhorizontal runs to the vertical cable managers on Network Element Bays. These features provide accessibility andprotection, reducing the time required for moves, adds, and changes.Transitioning to theNetwork Element Bays(See detail on pages 10 – 11.)Protecting the Pathwaywith Covers(See detail on page 14.)8
Snap-OnHinged Cover FeatureMounting to CentralOffice Infrastructure(See detail on pages 12 – 13.)Patented snap-on cover designspeeds installation by eliminatingthe need to use tools orsmall fasteners.Transitioning Out ofthe FDF Bays 3(See detail on page 10.)Typical Application Configuration:Plan View of Perimeter Design3FDF (Fiber Distribution Frame) refers to the rack or bay lineup that contains thefiber optic cross-connect. Typically the highest density of fibers are routed fromthis location. Network Element Bays refers to the bays that contain the networkequipment that the fiber optic jumper cables are routed to.Typically used to create a physically redundant pathwayin central offices or high reliability data centers, thisdesign also provides more routing flexibility andreduces cable congestion. A larger, higher capacitychannel forms a perimeter around the FDF andNetwork Element Bays areas to provide a diverse routefor cables leaving the FDF. Smaller channels are usedto create pathways between the main runs allowingaccess to the individual equipment bays.9
Service Provider Roadmap Details(See Roadmap on pages 8 and 9.)A. Transitioning Cable Out of the FDF Bays3For fiber optic jumper cables routed in and out of the FiberDistribution Frame, high capacity vertical tee fittings arepositioned directly above the vertical fiber slack managersproviding as direct a pathway as possible. Vertical tee fittings aretypically positioned with doors facing the maintenance aisle toprovide access to the cables.Components used in this detail:21451. FR12X4 Channel and FRHC12 Cover2. FRVT12X4 Vertical Tee3. FRBC12X4 QuikLock Coupler4. FRBC6X4 QuikLock Coupler5. FRTR6X4 3-Sided Bend Radius Control TrumpetB. Transitioning Cables into the Network Element Bays1231. FRVT6X4 or FRVT4X4 QuikLock Vertical Tee2. FRLPR42 Low Profile Reducer3. FOV452X2 Outside Vertical 45 Angle Fitting4. FIV452X2 Inside Vertical 45 Angle Fitting5. HC2 FiberRunner Hinged Cover6. FZBA1.5X4 Adjustable “Z” Bracket (not visible)7. H2X2 FiberRunner Hinged Slotted Channel8. FBC2X2 QuikLock Coupler48756Another option is to use flexible corrugated loomtubing from the vertical tee fitting to the 2x2 slotted hinged duct.This approach eliminates the time required to position and securemultiple individual fittings to create a protected pathway.Components used in this detail include:123876510In service provider environments the preference is to completelyenclose the fiber optic jumper cables transitioning from horizontalruns down to the equipment in the Network Element Bays. Thereare several methods that can be used depending upon theposition of the horizontal run relative to the Network Element Bays.Described below is a component configurationcommonly used:41. FRVT6X4 or FRVT4X4 QuikLock Vertical Tee2. FRLPR42 Low Profile Reducer3. FIDT2X2 Transition to1.5'' ID Slit Corrugated Loom Tubing4. HC2 FiberRunner Hinged Cover5. FZBA1.5X4 Adjustable “Z” Bracket6. H2X2 FiberRunner Hinged Slotted Channel7. FBC2X2 QuikLock Coupler8. CLT150F 1.5'' ID Slit Corrugated Loom Tubing
Transitioning Cables into the Network Element Bays(continued from previous page)1Spill-over fittings can also be used to create exits over theNetwork Element Bays. These fittings can be used during initialinstallation or as a retrofit when a line-up is extended or newequipment is added to the network. In the central office thepreference is to completely enclose the fiber optic jumper cablestransitioning from horizontal runs down into the equipment in theNetwork Element Bays.Components used in this detail include:723461. FRSP Spill-Over2. FOV452X2 Outside Vertical 45 Angle Fitting3. FIV452X2 Inside Vertical 45 Angle Fitting4. HC2 FiberRunner Hinged Cover5. FZBA1.5X4 Adjustable “Z” Bracket (not visible)6. H2X2 FiberRunner Hinged Slotted Channel7. FBC2X2 QuikLock Coupler51Another option is to use flexible corrugated loom tubing from thespill-over fitting to the 2x2 slotted hinged duct. This approacheliminates the time required to position and secure multipleindividual fittings to create a protected pathway.Components used in this detail include:2731. FRSP Spill-Over2. FBC2X2 QuikLock Coupler3. FIDT2X2 Transition to 1.5'' ID Slit Corrugated LoomTubing4. HC2 FiberRunner Hinged Cover5. FZBA1.5X4 Adjustable “Z” Bracket (not visible)6. H2X2 FiberRunner Hinged Slotted Channel7. CLT150F 1.5'' Slit Corrugated Loom Tubing2465C. Transitioning Cables into High Capacity NetworkElement Bays1To provide a secure, accessible pathway to high densityNetwork Element Bays, the FRHD4KT 4x4 slotted hinged duct kitcan be used. The innovative, hinged cover opens easily fromeither side without having to be removed from the duct, allowingaccess to cables, reducing the time needed to make changes.Components used in this detail include:21. FRVT12X4 Vertical Tee2. FRLPR64 6x4 to 4x4 Low Profile Reducer3. FRHD4KT 4x4 Hinged Duct Vertical Cable Management Kit3Cable CapacityComparison2x2 SlottedHinged Duct4x4 SlottedHinged Duct2mm Fiber Optic Cable34914991.6mm Fiber Optic Cable5462343The FRHD4KT Kit contains: 6' length, 4x4 Hinged Slotted Channel 6' length, 4'' Snap-On Hinged Cover Adapter to fit exit of 4x4 or 6x4 QuikLock Vertical Tee or6x4 to 4x4 Low Profile Reducer Fitting Three Adjustable “Z” Brackets, End Cap, and Wire Retainers11
System Mounting ComponentsThe FiberRunner Cable Routing System provides a wide range of mounting brackets that secure the system tovirtually any data center or service provider infrastructure. QuikLock Mounting features reduce assembly time andspeed implementation.Attaching the System to Common Infrastructures Including Auxiliary Framing Bar, Ladder Rack (CableRunway), Threaded Rod, Under-Floor Pedestals, and Strut.Ladder RackFRAFC58 AuxiliaryFraming ClipFR6ALB QuikLock Adjustable LadderRack Bracket5/8" Threaded RodF2PCLB58 Two-PieceClamping LadderRack Bracket5/8" Threaded RodLadder RackFR6TRBN58 QuikLock NewThreaded Rod BracketFR6TRBN58 QuikLock New Threaded Rod BracketAuxiliary Framing SupportFR6ACB58 QuikLock Adjustable ‘C’ BracketLadder Rack SupportFR6ACB58 QuikLock Adjustable ‘C’ BracketLadder Rack Support5/8" Threaded Rod5/8" Threaded RodShown InOpen PositionUnder-floorPedestalShown InClosed LowProfile PositionFR6USB QuikLock Under-FloorPedestal BracketTop Support ‘C’ BracketTop Support ‘C’ BracketUnder-floor SupportAttaching the System Directly to Racks and Cabinets.FR6CS58 QuikLock Center Support Bracket5/8" Threaded Rod 5/8" Threaded RodFR6TRBN58 QuikLock New Threaded Rod BracketFRRMBNF58 QuikLock NetFrame BracketNetFrame Rack5/8" Threaded RodFEIAB58 Threaded Rod Mounting BracketFR4PRB58 4-Post Rack BracketMounting to Panduit4 Post Rack12FR6TRBN58Mounting to Panduit NetFrame RackMounting to EIA Racks
QuikLock Mounting FeatureFR12TRBE58 QuikLock Existing Threaded Rod BracketLadder RackInnovative QuikLock Mounting Slide Clamps allowfast assembly with a standard7/16" nut driver.5/8" Threaded RodLadder RackFR6LRB QuikLock Ladder Rack BracketF2PCLB58 2-PieceClamping Ladder Rack BracketLadder Rack SupportLadder Rack SupportStrut5/8" Threaded RodUnder-FloorPedestalFR12USB QuikLock Under-floorPedestal BracketUnder-Floor SupportFRSTRCLIP QuikLock Strut ClipsFR12TB58 QuikLock Trapeze BracketTrapeze SupportsMounting to Strut SystemsFR12ACABQuikLock BracketCabinetFR6CS58 QuikLock Center Support Bracket5/8" Threaded RodCenter Support5/8" Threaded RodFR12CS58 QuikLock Center Support BracketCenter SupportMounting toCabinet Tops13
System Cover ComponentsThe FiberRunner Cable Routing System provides a comprehensive offering of snap-on covers for channels andfittings. Covers provide protection, enhancing network reliability while enabling ease of access to cables andlowering the cost of ownership.Protecting the Pathwaywith CoversThe FiberRunner Cable Routing Systemhas a complete assortment of unique,snap-on hinged channel covers andsnap-on split fitting covers to provide thehighest degree of cable protection while stillallowing easy access.Snap-on hinged covers are available for allchannel sizes.Optional snap-on split hinged covers areavailable for the 4x4 and 6x4 FiberRunner channels to provide a low profile hingedcover solution.In height restricted applications, the 12x4snap-on hinged cover incorporates a uniquesecondary hinge that minimizes the spacerequired to access the channel.Snap-On HingedSolid CoverSnap-On SplitHinged CoverSnap-On SplitFitting Covers2x2 snap-on hinged cover can be openedfrom either side maximizing access tothe channel.Optional snap-on split fitting covers canbe ordered separately for most fittings withthe exception of the inside vertical directionalfittings which are supplied with covers.System SizesThe FiberRunner Cable Routing System is offered in four channel sizes providing a range of cable capacity.12x4 FiberRunner Channel Profile6x4 FiberRunner Channel Profile4x4 FiberRunner Channel Profile2x2 FiberRunner Channel ProfileColor OptionsThe system is available in three standard colors to meet the need for data center aesthetics and to differentiatebetween different types of cables routed within a data center or service provider central office.Yellow – Typicalcolor used to denote a singlemode fiber optic cable route.14Black – Used in datacenters in which aestheticsare more important.Orange – Typically usedto denote multimode fiber.
Design ToolsThe FiberRunner Cable Routing System is offered with two different Design Tools that allow accurate systemdrawings to be created which speeds overall system design, specification, and implementation. Both a VISIO* andAutoCAD** version are available as free downloads from: r Design Tool forAutoCAD** includes: Drag-and-drop functionalityAbility to design in 2D or 3DVersions compatible with AutoCAD**and AutoCAD** LTAutomated BOM generatorData Center VISIO* LayoutTool includes: Drag-and-drop functionalityAbility to design in 2D (stencilsfor three different views are provided)Automated BOM generator*VISIO is a registered trademark of Microsoft Corporation in the United Statesand/or other countries.**AutoCAD is a registered trademark of Autodesk, Inc.Panduit FiberRunner Cable Routing System Application StandardsNEBS GR-63 CORE, Level 3 Compliance as tested by NTSNetwork Equipment Building Systems (NEBS) was developed byBellcore, now know as Telcordia Technologies, and is currentlymaintained by Telcordia Technologies. NEBS was developed tostandardize requirements for Central Office Equipment and todevelop criteria for personal safety, protection of property, andoperational continuity.UL Underwriters Laboratories, Inc.Underwriters Laboratories, Inc. is an independent, not for profitsafety testing and certification organization based in theUnited States.NEBS Level 3 Criteria is the minimum of environmentalcompatibility needed to provide maximum assurance ofequipment operability within the network facility environment.The Level 3 Criteria is the highest assurance of product operability.Products that meet NEBS Level 3 Criteria are suited for equipmentapplications, which demand minimal service interruptions over thelife span of the equipment. The Panduit FiberRunner CableRouting System has successfully passed a range of tests including: Extreme Temperature and Humidity Operating Temperature and Humidity Zone 4 Earthquake and Office Vibration Needle Flame AnalysisUL 2024A Optical Fiber Cable Routing AssembliesCovers, fittings and components construction, flammability ratingand marking. The FiberRunner Cable Routing System has passedtest requirements for Riser Rated applications.UL V-0 Flammability RatingUnderwriters Laboratories, Inc. Standards applicable to specifiedPanduit FiberRunner Cable Routing System components.TIA Telecommunications Industry AssociationThe Telecommunications Industry Association is a leading U.S.non-profit trade association serving the communications andinformation technology industry. TIA represents providers ofcommunications and information technology products and servicesfor the global marketplace through its core competencies instandard development.ANSI/TIA-942 Draft 5.0a – Telecommunications InfrastructureStandard for Data Centers ANSI/TIA-569-B CommercialBuilding Standard for Telecommunications Pathwaysand SpacesReferenced as a method of separating and routing data cable inoverhead cable routing applications. The Panduit FiberRunner Cable Routing System provides pathway components that allow thesystem to be configured in compliance with these standards.15
Panduit Corp.Worldwide HeadquartersTinley Park, Illinois 60487For more informationVisit us at www.panduit.comContact Customer Service by email: cs@panduit.comor by phone: 800-777-3300Orland Park,Illinois, USACumming,Georgia, USALockport,Illinois, USAMonterrey Nuevo Leon,MexicoBurr Ridge,Illinois, USAGrecia, AlajuelaCosta RicaRomeoville,Illinois, USASingaporeWuxi,ChinaW O R L D W I D E M A N U FA C T U R I N G L O C AT I O N SFor a copy of Panduit product warranties, log on to www.panduit.com/warranty 2011 Panduit Corp.ALL RIGHTS RESERVEDPrinted in the U.S.A.Brochure Number SA-FRCB027/2011
Spill-over fittings, which can be attached to any straight section of channel, can be used at the initial installation or retrofit into existing configurations as the network changes or grows. Components used in this detail: 1. FRSP Spill-Over Junction 4.FIDT2X2 Transitionto1.5'' 2. FR6X4 Channel ID Slit Corrugated LoomTubing 3.
