S5-90U/S5-95U Programmable Controller - Siemens

Transcription

SIMATIC S5S5-90U/S5-95UProgrammable ControllerSystem ManualEWA 4NEB 812 6115-02bEdition 03

STEP SINEC and SIMATIC are registered trademarks of Siemens AG.LINESTRA is a registered trademark of the OSRAM Company.Subject to change without prior notice.The reproduction, transmission or use of this document or its contents isnot permitted without express written authority. Offenders will be liablefor damages.All rights, including rights created by patent grant orregistration of a utility model or design, are reserved.Copyright Siemens AG 1994EWA 4NEB 812 6115-02b

IntroductionSystem Description1Technical Description2Installation Guidelines3Start-Up and Program Tests4Diagnostics and Troubleshooting5Addressing and Access to I/Os6Introduction to STEP 57STEP 5 Operations8Integrated Blocks and Their Functions9Onboard Interrupt Inputs10Onboard Counter Inputs11Analog Value Processing12Integral Real-Time Clock (only in the S5-95U)13Communication via SINEC L1 LAN14Module Spectrum15Function Modules16AppendicesIndexEWA 4NEB 812 6115-02bA/B/C/D/E/F

EWA 4NEB 812 6115-02b

S5-90U/S5-95UContentsContentsPageHow to Use This System Manual1System Description2Technical Description3.xv.1 - 1.2 - 12.12.1.12.1.2Programmable Controller Design - without External I/Os . . . . . . . . . . . .Design of the S5-90U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Design of the S5-95U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 12 - 12 - 32.22.2.12.2.2Internal Electrical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Internal Electrical Configuration of the S5-90U . . . . . . . . . . . . . . . . . . .Internal Electrical Configuration of the S5-95U . . . . . . . . . . . . . . . . . . .2 - 52 - 52 - 62.32.3.12.3.2Principle of Operation of the PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . .Functional Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Peculiarities of the PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 72 - 72 - 10AInstallation Guidelines3 - 13.1Mounting the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 13.23.2.13.2.23.2.33.2.43.2.5Mounting the PLCs with External I/Os . . . . . . . . . . . . . . . . . . . . . . . . .Mounting the S5-90U with External I/Os . . . . . . . . . . . . . . . . . . . . . . .Mounting the S5-95U with External I/Os . . . . . . . . . . . . . . . . . . . . . . .How to Plug External I/O Modules into the Bus Units . . . . . . . . . . . . . .Multi-Tier Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting the Power Supply to the S5-90U . . . . . . . . . . . . . . . . . . . .Connecting the Power Supply to the S5-95U . . . . . . . . . . . . . . . . . . . .Connecting the Onboard I/Os of the S5-90U . . . . . . . . . . . . . . . . . . . .Connecting the Onboard I/Os of the S5-95U . . . . . . . . . . . . . . . . . . . .Connecting External I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l Configuration with External I/Os . . . . . . . . . . . . . . . . . . . . . .Electrical Configuration of the S5-90U with External I/Os . . . . . . . . . . . .Electrical Configuration of the S5-95U with External I/Os . . . . . . . . . . . .Connecting Non-Floating and Floating Modules . . . . . . . . . . . . . . . . . .3333-25252730EWA 4NEB 812 6115-02b.v

5.54Start-Up and Programmer Functions-3333343536374 - 1Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programmable Controller Operator Panel . . . . . . . . . . . . . . . . . . . . . . .Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Performing an Overall Reset of the Programmable Controller . . . . . . . .44444.24.2.14 - 44.2.2Starting Up a System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Suggestions for Configuring and Installing theProgrammable Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Steps for Starting Up the Programmable Controller.4 - 44 - 54.34.3.14.3.2Loading the Program into the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . .Loading the Program Automatically . . . . . . . . . . . . . . . . . . . . . . . . . . .Loading the Program Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 84 - 84 - 94.44.4.14.4.2Saving a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Saving a Program to a Memory Submodule . . . . . . . . . . . . . . . . . . . . .Function of the Back-Up Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 104 - 104 - 114.54.5.14.5.2Programmer Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Overview of Programmer Functions . . . . . . . . . . . . . . . . . . . . . . . . . .Peculiarities of the Programmer Functions for theS5-90U and S5-95U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Performance Characteristics When Using theProgrammer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 114 - 12Diagnostics and Trouble Shooting.-11234 - 134 - 135 - 15.1Diagnostic Byte.5 - 15.2LED Error Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 35.35.3.15.3.2Interrupt Analysis Using the Programmer . . . . . . . . . . . . . . . . . . . . . . .”ISTACK” Analysis Function.Meanings of the ISTACK Displays for Errors OccurringDuring Restart and Program Execution . . . . . . . . . . . . . . . . . . . . . . . .Meanings of the ISTACK Displays in the Case of ErrorsDuring Copying the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 45 - 45.3.3vi.3333334.14.1.14.1.24.1.34.5.35Wiring Arrangement, Shielding and Measures againstElectromagnetic Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Running Cables Inside and Outside a Cabinet . . . . . . . . . . . . . . . . . . .Running Cables Outside Buildings . . . . . . . . . . . . . . . . . . . . . . . . . . .Equipotential Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shielding Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Special Measures for Interference-Free Operations . . . . . . . . . . . . . . .5 - 75 - 8EWA 4NEB 812 6115-02b

S5-90U/S5-95UContentsPage675.45.4.15.4.2Program ErrorsDetermining an Error Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Program Tracing with the ”BSTACK” Function.5 - 95 - 95 - 105.5Faults in the External I/Os5 - 125.6System Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 135.7The PLC does not Enter the ”RUN” Mode5 - 13Addressing and Access to I/Os.6 - 16.1Addressing the Onboard I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 16.26.2.16.2.26.2.36.2.4Addressing the External I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Slot Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Digital Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Function Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .666666.36.3.16.3.2Process Image and Access to I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . .Access to I/Os During Cyclic Program Execution . . . . . . . . . . . . . . . . .Access to I/Os During Time-Controlled Program Execution(for S5-95U only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 96 - 116.4Calculating the Scan Time and Response Time6 - 156.5Start-Up with/without External I/Os and Parameterizationof Internal Timers (S5-95U only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction to STEP 5.-225786 - 136 - 237 - 17.17.1.17.1.2Writing a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Methods of Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operand Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 17 - 17 - 27.27.2.17.2.2Program Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Linear Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Structured Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 37 - 37 - 4EWA 4NEB 812 6115-02bvii

3.47.3.5Block Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Organization Blocks (OBs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Program Blocks (PBs).Sequence Blocks (SBs; only for S5-95U).Function Blocks (FBs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Blocks (DBs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .777777-68101010157.47.4.17.4.27.4.3Processing Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Changing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Changing Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Compressing the Program Memory . . . . . . . . . . . . . . . . . . . . . . . . . . .7777-171717177.5Number Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 18STEP 5 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - asic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Boolean Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Set/Reset Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load and Transfer Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Timer Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Counter Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Comparison Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Arithmetic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Block Call Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Other Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ry Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Operation (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . . . . .Enable Operation (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . . . .Bit Test Operations (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . .Digital Logic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shift Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Conversion Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Decrement/Increment (only for the S5-95U) . . . . . . . . . . . . . . . . . . . .Disable/Enable Interrupt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DO Operation ( only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . . . . . .Jump Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Substitution Operations (only for the S5-95U) . . . . . . . . . . . . . . . . . . 28.3.38.3.4System Operations (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . .Set Operations (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . . . . .Load and Transfer Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Arithmetic Operation (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . .Other Operations (only for the S5-95U) . . . . . . . . . . . . . . . . . . . . . . .88888-6464646768EWA 4NEB 812 6115-02b

S5-90U/S5-95UContentsPage9108.4Condition Code Generation.8.58.5.18.5.28.5.3Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Momentary-Contact Relay (Edge Evaluation) . . . . . . . . . . . . . . . . . . . .Binary Scaler (Binary Divider) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clock (Clock-Pulse Generator) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Integrated Blocks and Their Functions.8 - 698888-717171739 - 19.19.1.19.1.29.1.39.1.49.1.59.1.69.1.7Integrated Organization Blocks (OBs) . . . . . . . . . . . . . . . . . . . . . . . . .Cyclic Program Execution (OB1) . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interrupt-Driven Program Execution (OB3) . . . . . . . . . . . . . . . . . . . . . .Time-Controlled Program Execution (OB13; for S5-95U only) . . . . . . . .Restart Processing (OB21, OB22) . . . . . . . . . . . . . . . . . . . . . . . . . . .Retriggering the Scan Time (OB31; for S5-95U only) . . . . . . . . . . . . . .Procedure after Battery Failure (OB34; for S5-95U only) . . . . . . . . . . . .OB251 PID Algorithm (for S5-95U only) . . . . . . . . . . . . . . . . . . . . . . 6Integrated Function Blocks (FBs) . . . . . . . . . . . . . . . . . . . . . . . . . . . .Code Converter : B4 - FB240 - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Code Converter : 16 - FB 241- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Multiplier : 16 - FB242 - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Divider : 16 - FB243 - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reading of Analog Values (FB250) . . . . . . . . . . . . . . . . . . . . . . . . . . .Output of Analog Values (FB251) . . . . . . . . . . . . . . . . . . . . . . . . . . . .9999999-202021222324249.3Integrated Sequence Block 2 (SB2)9 - 249.49.4.19.4.29.4.39.4.49.4.5Integrated Data Block 1 (DB1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parameter Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rules to Observe When Generating DB1 . . . . . . . . . . . . . . . . . . . . . .Transferring DB1 Parameters to the Programmable Controller.Procedure for Parameterizing the PLC . . . . . . . . . . . . . . . . . . . . . . . .How to Recognize and Correct Parameter Errors . . . . . . . . . . . . . . . . .Onboard Interrupt Inputs.10.1Setting Parameters for Interrupt Inputs in DB110.2Interrogating the Cause for an Interrupt in the Diagnostic Byte10.3Interrupt Priority10.4Calculating Interrupt Reaction Times . . . . . . . . . . . . . . . . . . . . . . . . . .EWA 4NEB 812 6115-02b.999999-25262730303110 - 110 - 110 - 210 - 410 - 7ix

ContentsS5-90U/S5-95UPage1112Onboard Counter Inputs.11.1Setting Parameters for Counter Inputs in DB111.2Programming the Reaction to Interrupts in OB311.3Scanning the Actual Counter Status11.4Entering the Comparison Value and Resetting the Counter11.5Cascading Counters (with the S5-95U only) . . . . . . . . . . . . . . . . . . . . .11 - 711.6Calculating the Counter Frequency Limit11 - 9Analog Value Processing.11 - 3.11 - 4.12.112.1.112.1.212.1.3x11 - 511 - 512 - 1Reading in Analog Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Representation of Analog Input Values . . . . . . . . . . . . . . . . . .Reading in and Scaling an Analog Value -FB250- . . . . . . . . . . . . . . . .Time Required for Reading and Accuracy of the Analog ValueRead in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.1.4 Using Analog Inputs of the S5-95U as Additional Digital Inputs . . . . . . .12 - 212 - 312 - 512.212.2.112.2.212.2.3Output of Analog Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Representation of Analog Output Values . . . . . . . . . . . . . . . . .Outputting Analog Values -FB251- . . . . . . . . . . . . . . . . . . . . . . . . . . .Time Required for Output and Accuracy of the Analog ValueOutput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 912 - 912 - 10Example: Analog Value Processing with FB250 and FB251 . . . . . . . . . .12 - 1412.31311 - 1Integral Real-Time Clock (only in the S5-95U).12 - 712 - 812 - 1213 - 113.1Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 - 113.2Structure of the Clock Data Area13 - 213.3Structure of the Status Word and How to Scan it13.4Backup of the Hardware Clock.13 - 513 - 7EWA 4NEB 812 6115-02b

313.5.4Setting Parameters in DB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting the Clock in DB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting the Prompt Time in DB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting the Operating Hours Counter in DB1 . . . . . . . . . . . . . . . . . . . .Entering the Clock Time Correction Factor in DB1 . . . . . . . . . . . . . . . .131313131313.613.6.113.6.213.6.313.6.4Programming the Integral Real-Time Clock in the User Program . . . . . .Reading and Setting the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming the Prompt Function . . . . . . . . . . . . . . . . . . . . . . . . . . .Programming the Operating Hours Counter . . . . . . . . . . . . . . . . . . . . .Entering the Clock Time Correction Factor . . . . . . . . . . . . . . . . . . . . .13 - 1213 - 1213 - 1613 - 2113-26Communication via SINEC L1 LAN.-81010111114 - 114.1Connection of the Programmable Controllers to the L1 Bus Cable14.2Basic Principle of Data Interchange . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 214.3Parameterization of the PLC for Data Interchange in DB114 - 314.4Sending Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 514.5Receiving Data.14 - 714.6Program Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 9.14 - 1Module Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 115.1General Technical Specifications15 - 315.2Power Supply Modules15.3Bus Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 615.4Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 815.515.5.115.5.215.5.3Digital Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Digital Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Digital Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Digital Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15151515.15.6Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.6.1 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15.6.2 Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EWA 4NEB 812 6115-02b15 - 4-1113233415 - 3615 - 3715 - 92xi

ContentsS5-90U/S5-95UPage16Function Modules.16.1Comparator Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 -116.2Timer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 -416.3Simulator and Simulator Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.3.1 Simulator only for the S5-90U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.3.2 Simulator Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 -716 -716 -816.4Diagnostic Module16 -1016.5Counter Module 2 0 to 500 Hz.16.616.6.116.6.216.6.316.6.416.6.5xii16 - 116 -13Counter Module 25/500 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Functional Description of the Counter Mode . . . . . . . . . . . . . . . . . . . .Functional Description of the Position Decoder . . . . . . . . . . . . . . . . . .Entering New Setpoints for the Counter andPosition Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.6.6 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161616161616.7IP 262 Closed-Loop Control Module16 -4216.8IP 263 Positioning Module16.9IP 264 Electronic Cam Controller Module16.10IP 265 High Speed Sub Control16.11IP 266 Positioning Module16.12IP 267 Stepper Motor Control Module16.13CP 521 SI Communications Processor16.14CP 521 BASIC Communications Module.-18-21-26-28-3016 -3916 -4016 -4616 -50.16 -53.16 -53.16 -56.16-63.16-66EWA 4NEB 812 6115-02b

S5-90U/S5-95UContentsPageAppendicesABOperations List, Machine Code and List of Abbreviations.A - 1A.1A.1.1A.1.2A.1.3A.1.4Operations List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Basic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Supplementary Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Evaluation of CC 1 and CC 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AAAAAA.2Machine Code Listing.A - 15A.3List of Abbreviations.A - 18Technical Specifications, DB1 Parameters, RAM Address Assignment.-1181314B - 1B.1B.1.1B.1.2B.1.3Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Technical Specifications S5-90U and S5-95U . . . . . . . . . . . . .Technical Specifications S5-90U . . . . . . . . . . . . . . . . . . . . . . . . . . . .Technical Specifications S5-95U . . . . . . . . . . . . . . . . . . . . . . . . . . . .BBBBB.2B.2.1B.2.2DB1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DB1 Parameters of S5-90U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DB1 Parameters of S5-95U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B - 5B - 5B - 6B.3B.3.1B.3.2RAM Address Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RAM Address Assignment in the S5-90U . . . . . . . . . . . . . . . . . . . . . .RAM Address Assignment in the S5-95U . . . . . . . . . . . . . . . . . . . . . .B - 8B - 8B - 10CDimension Drawings.DActive and Passive Faults in Automation Equipment/Guidelines for Handling Electrocstatic Sensitive Devices (ESD).-1123C - 1D - 1EInformation for Ordering Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E - 1FReference MaterialsF - 1.IndexEWA 4NEB 812 6115-02bxiii

EWA 4NEB 812 6115-02b

S5-90U/S5-95UHow to Use This System ManualHow to Use This System ManualThe S5-90U and S5-95U are programmable controllers for lower and medium performance ranges.They meet all the requirements for a modern programmable controller. To use these controllersoptimally, you need detailed information.In this system manual we have attempted to present this information as completely and as wellorganized as possible.This How to Use This System Manual section gives you information that will make it easier for youto find what you need. This section explains how the manual is organized.Contents of This System Manual Hardware Description (Chapters 1, 2, and 3)These chapters describe the controllers: how they fit into the SIMATIC S5 family ofprogrammable controllers, how they function, and how you install them. Start-Up Information (Chapters 4, 5, and 6)These chapters summarize the information you need to start up your programmable controller. The Programming Language of the Programmable Controllers (Chapters 7, 8, and 9)These chapters describe the structure, operations, and structuring aids of the STEP 5 programming language. Functions of the Programmable Controllers (Chapters 10, 11, 12, 13, and 14)Each of these chapters contains a complete description of a particular function, from wiring toprogramming. Subjects include analog value processing, counter and interrupt inputs, integralclock, and the programmable controller as a SINEC L1 slave. Module Spectrum (Chapters 15 and 16)These chapters contain information about all the currently available S5-100U modules that youcan use to expand your controller. Chapter 16, Function Modules, includes the modules thatrequire an extensive description (i.e., more than just technical specifications). Overviews (Appendices)In these chapters you will find not only a complete list of operations but also the technicalspecifications of the PLCs, RAM address assignments, system data assignments, dimensiondrawings, a description of errors that may occur during operation of the programmable controller,maintenance and repair procedures, guidelines for handling electrostatic sensitive devices, a listof accessories, and reference literature about programmable controllers.You will find correction pages at the end of the system manual. Use them to indicate anycorrections, additions, or suggestions for improvement you might have. Send these suggestions tous. They will help us to improve the next edition of this system manual.EWA 4NEB 812 6115-02bxv

How to Use This System ManualS5-90U/S5-95UConventionsThis system manual is organized in menu form to make it easier for you to find information. Thismeans the following: Each chapter is marked with printed tabs.At the front of the system manual is an overview page that lists the title of each chapter.Following this page, you will find a table of contents.At the beginning of each chapter is a table of contents for that chapter.Each chapter has three level headings that are numbered. The fourth level heading is notnumbered but appears in boldface type.Pages, figures, and tables are numbered separately for each chapter. On the back of the tableof contents for each chapter you will find a list of the figures and tables that appear in thatchapter.This system manual employs the following specific structuring devices: Specific terms have characteristic abbreviations (e.g., OP for operator panel).Appendix A contains a list of abbreviations.Footnotes are marked with a raised number (e.g., ”1”) or a raised asterisk (”*”). You will findthe corresponding explanations in the lower margin of the page or under a figure or table if thefootnote appears in one of these.Lists are designated with bullets ( as in this particular listing) or with hyphens (-).Procedures are marked with black triangles ( ) and must be performed in the sequencepresented.Cross references are indicated as follows: ”(see Section 7.3.2)”. There are no references tospecific page numbers.Dimensions in drawings are indicated in millimeters and inches.Value ranges are indicated as follows: 17 to 21.Especially important information appears in framed boxes such as the following:!WarningYou will find definitions for the terms ”Warning,” ”Danger,” ”Caution,” and ”Note” in the SafetyRelated Guidelines for the User at the end of the introduction.xviEWA 4NEB 812 6115-02b

S5-90U/S5-95UHow to Use This System ManualScope of the S5-90U/S5-

SIMATIC S5 S5-90U/S5-95U Programmable Controller System Manual EWA 4NEB 812 6115-02b Edition 03