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Liebherr-Mining EquipmentExperience the Progress.
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The Company50 Years of Commitmentto the Mining IndustrySince Liebherr’s move into the mining industry, its equipment has set standards in open-cast mining operations aroundthe world. Through advanced technologies, long-life components and comprehensive on-site customer service, Liebherrmining trucks, excavators and crawler tractors ensure the highest levels of up-time and cost-efficiency – even under thetoughest of conditions. Liebherr’s continuous focus on innovation and quality ensures maximum customer value in allproduct areas.Liebherr Mining Equipment Newport News Co., USA4
Liebherr-Mining Equipment Colmar SAS, FranceLiebherr-Werk Telfs GmbH, Austria5
The CompanyFacts & FiguresLiebherr-Werk Telfs GmbH, Austria1976Employees: 400 Total area: 170,000 m²Built-up area: 50,000 m²Founded:Liebherr Mining Newport News Co., USA1995Employees: 400 Total area: 312,000 m²Built-up area: 30,700 m²Founded:6Liebherr-Mining Equipment Colmar SAS, France2011Employees: 500 Total area: 170,000 m²Built-up area: 58,000 m²Founded:
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The CompanyThe Story of theLiebherr Mining Division19611976Foundation of Liebherr-France SASFoundation of Liebherr-Werk Telfs GmbHDr.-Ing. E.h. Hans Liebherr andIntroduction of R 991Joseph Rey (mayor of Colmar)Since 1961, Liebherr has produced hydraulic excavators in Colmar, France.Along with earthmoving, demolition, and other industrial products, Liebherralso offers machines for the extraction and loading of material in the open-castmining industry.In 2006, the decision was made to construct and build a new factory inFrance dedicated to developing and manufacturing Liebherr mining hydraulicexcavators and to providing the facilities to further centralize Liebherr-Mining’sactivities. Construction of the new facility commenced in May 2008 and thefactory became fully operational in July 2010.Liebherr in Colmar today operates under the name of Liebherr-MiningEquipment Colmar SAS. From 100 to 800 t, Mining excavators from Colmarare sold in all surface mining applications. Such as gold, diamonds, platinium,Introduction ofcoal, iron ore, copper, etc.R 982R 994Liebherr Mining Equipment Newport News Co. in Virginia, USA, has beenmanufacturing large mining trucks for mining industry since the mid 1990s.R 984First mining excavator R 981R 992These trucks are specifically engineered for use in high-production sites inFirst mining dozerPR 751extreme climates, and operate in a variety of worldwide mining applications.197481980’s1985
19952000’s201020122013Foundation of Liebherr MiningIntroduction ofIntroduction ofIntroduction ofIntroduction ofEquipment Newport News Co.R 994 BR 9100R 9150T 284First mining trucks T 252 and T 262R 9250R 9400T 264Introduction of R 996R 9350R 9800Liebherr GroundR 996 BT 282 CEngaging ToolsT 282 BIntroduction ofIntroduction ofFoundation of Liebherr-Mining EquipmentIntroduction ofT 282PR 764Colmar SAS and the mining division within theR 9200Liebherr GroupPR 77620112016R 995199820069
The CompanyThe Six Pillars of theLiebherr Mining DivisionFor more than 50 years Liebherr is working in mining. Basedon our experience, we have identified six subjects that are keyfactors to our customers : Productivity, Efficiency, Reliability,Customer Service, Safety and Environment. To provide structureand focus on all our work, our projects are grouped under stomerServiceSafetyEnvironmentOur six pillars have helped Liebherr become arespected leader in the global mining industry.10
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ExpertiseExperience is KnowledgeThe Liebherr mining division is a part of an international group of companiesknown for innovative quality products incorporating the latest advancements intechnology.This knowledge is gained by more than 250 engineers and a global networkof sales and service partners who guarantee the necessary close personalcontact to our customers.Our employees have access to an ever-increasing technical data bank,collected on-site around the world. This allows for continuous improvementsbased on real-time data and feedback so that we can create better machinesand services for our customers.An intelligent design process enables Liebherr to makemachines better for specific mining applications.12
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World-class state-of-the-art technologyDedication to Quality and ReliabilityLiebherr brings experience and expertise from the field in order to design products that offermaximum productivity and easy maintenance.All developments use state-of-the-art technology to improve each aspect of our miningmachines. This attention to detail allows us to simulate and analyse the best machine for anindividual mine site.Our engineering department uses specific 3D solutions in order to meet customerrequirements, such as Finite Element and Fatigue Life Analysis. In combination,the manufacturing department uses advanced welding techniques to strategicallyreinforce the structure.Our personnel thoroughly test our mining trucks and excavators before they leave the plant;ensuring that all components are fit for purpose before arriving at their final destination.From initial discussion through to the equipment commissioning, Liebherr sales and servicepersonnel are in constant contact with customers. This attention to our customers’ needsallows us to provide a well-balanced product between price and performance.In the same way, the certification ISO 9001 provides to Liebherr-Mining customersthe certitude to acquire high quality products.Simulation, analysis and testing procedures are majorcomponents of every Liebherr machine development.14
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DiversificationWide Range of Product OptionsEvery mine is unique, from the toughest digging material to the most difficultconditions, Liebherr provides a large selection of custom options for increasedoperator comfort, safety focus, and supporting performance in extremeclimates.From the initial concept to production, Liebherr products are designed to meetour customers’ specifications. Liebherr machines are available with a range ofoptions including electric drive, high performance, optimized fuel consumption,sound attenuation, high altitude & arctic packages; this means we can adaptthe machine to most applications.Liebherr’s sales and engineering departments are flexible to work with everycustomer’s requirements including special attachments, robust undercarriages,colours and so on.Liebherr offers a multitude of options: special attachment for the crawler tractor, high altitude kit forthe truck efficiency or high performance option on excavators to further increase the productivity.16
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ProductionFirst Class Production FacilitiesLiebherr is committed to providing quality to our customers all around the world.This quality begins with the smallest components that we build. Manycomponents are specifically designed and built in Liebherr factories to beused in the manufacturing of Liebherr equipment.Our quality begins during the initial design and simulation of each new machine.Liebherr holds the highest standards for selecting steel and casting materials.Based on the expertise of certified internal auditors and our highly qualifiedpersonnel, all manufacturing processes are devised to provide the mostcomprehensive control, monitoring, and traceability.We are aim to fulfil our commitment to society and to the environment.We conduct systematic risk analysis for new materials qualification, promoterecovery-waste management, and keep non-recyclable waste to a minimum.Examples of production and assembly processes.18
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PeopleThe Liebherr TrademarkOur personnel meet the highest qualifications in order to continue our legacyof innovative design and fine craftsmanship. Our workforce undergoescontinuous training to stay aware of all new industry developments.Each of our departments and development teams are made up of highly skilledLiebherr employees. To ensure the highest quality products, these teams usetheir expertise and experience to review and report.As a product innovator in the mining industry, Liebherr continuously improvesall levels of processes and procedures. Our focus on improvement ranges fromour approach to research and development, assembly, through to our servicenetwork and administrative processes.Liebherr is a worldwide company,whose employees work toward the goal of providing best practice, product, and services.20
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PerformanceThe Right Product in the Right PlaceLiebherr mining equipment has a proven record exceeding customer expectations forreliability and longevity.From their lightweight design to efficient engine options, Liebherr mining machines aredesigned for maximum productivity. customers can further customize their fleets tomeet specific mine site requirements.Liebherr machines are known for their excellent reliability. This, combined with easymaintenance, provides increased uptime and makes for a superior investment forour customers.The R 996 B exhibits maximum productivityeven in the most extreme environments.22
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Customer ServiceWorld-Class Support,Everywhere, Every DayCustomers can rely on our extensive customer service network and genuine Liebherr parts to supporttheir mining equipment. Liebherr’s reliable, committed, and trustworthy service staff are located close toall major mining operations, and have a large number of continental, regional, and local warehouses tosupport all Liebherr equipment, worldwide.For an example: Our partnership with Indonesian company, KPC. They operate a fleet of nineteenLiebherr R 996 and R 996 B hydraulic excavators in both front shovel and backhoe configurations,and three Liebherr R 9800 hydraulic backhoes in conjunction with a fleet of thirty-two Liebherr T 282 Bmining trucks. The Liebherr fleet operates over four to six open pits in the KPC mine site, 24 hours a day,365 days a year. Day to day maintenance requirements are adressed by the Liebherr on-site servicesupport centre, PT Liebherr-Indonesia Perkasa.Over the course of a mining machine’s life, major components must be replaced to ensure continuedsafety, productivity and reliability. The Liebherr Mining Repair and Reman program offers customers anOEM alternative to purchasing brand-new replacement components, enabling customers to achievelowest possible equipment lifecycle costs without compromising quality, performance or reliability.Our personnel located close to our customersare dedicated to respond to the demand.24
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The ProductsA Wide Range of ProductsMining is a challenging industry. By partnering with Liebherr Mining, you have thebenefit of our more than 50 years’ experience in design, manufacturing and supportof mining machinery. We work closely with our customers to provide options that addvalue and can be adapted to their specific requirements. Our reputation for quality,reliability, and innovative technologies ensures that mining operations are safe, timeand cost efficient at all times – even under the toughest of conditions.Liebherr offers the customers acombine load & haul solution.26
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The ProductsMining ExcavatorsCrawler TractorsThe Liebherr-Mining Equipment Colmar SAS product line includesFor over 40 years the crawler tractors and crawler loaders havenine different excavator models with operating weights from 100 tobeen a fixed component of the Liebherr construction machinery800 t / 120 to 880 tons and bucket capacities up to 47.5 m³ / 62.1 yd³.programme. The concept of the hydrostatic travel drive was pursuedThese machines are powered by diesel engines or electric motorsright from the start. Some of the advantages of this technologywith power ratings up to 4,000 hp / 2,984 kW. Independent ofinclude high efficiency, as well as comfortable and safe operation.size, Liebherr mining excavators are known for their exceptionalperformance, simple operation and easy serviceability.Power, agility and efficiency are the trademarks of the crawlersfrom Liebherr. Whether for material handling, pushing or levelling –high-performance and very efficient machines are availableMining TrucksLiebherr Mining Equipment Newport News Co. has beenmanufacturing large mining trucks designed to handle payloads of upto 363 t / 400 tons for the international mining industry since the mid1990s. The trusted diesel-electric drive concept ensures the highestlevel of cost-effectiveness and, when paired with a Liebherr R 996 Bor R 9800 mining excavator, the trucks are perfectly suited for thedemands of mining environments. Customers can expect a high levelof performance from these machines at the lowest cost per ton.28for every application.
Mining ExcavatorsR 9100Operating WeightEngine OutputBucket CapacityShovel CapacityR 9150with Backhoe Attachmentwith Shovel AttachmentR 9200R 9100R 9150R 9200108 tonnes / 120 tons112 tonnes / 124 tons565 kW / 757 HP7 m³ / 9.2 yd³7 m³ / 9.2 yd³128 tonnes / 141 tons130 tonnes / 143 tons565 kW / 757 HP8.3 m³ / 10.9 yd³8.3 m³ / 10.9 yd³205 tonnes / 225 tons210 tonnes / 231 tons810 kW / 1,086 HP12.5 m³ / 16.3 yd³12.5 m³ / 16.3 yd³29
The ProductsMining ExcavatorsR 9250Operating WeightEngine OutputBucket CapacityShovel Capacity30R 9350with Backhoe Attachmentwith Shovel AttachmentR 9400R 9250R 9350R 9400250 tonnes / 276 tons253 tonnes / 279 tons960 kW / 1,287 HP15 m³ / 19.6 yd³15 m³ / 19.6 yd³302 tonnes / 333 tons310 tonnes / 342 tons1,120 kW / 1,500 HP18 m³ / 23.5 yd³18 m³ / 23.5 yd³345 tonnes / 380 tons353 tonnes / 389 tons1,250 kW / 1,675 HP22 m³ / 28.8 yd³22 m³ / 28.8 yd³
Mining ExcavatorsR 995Operating WeightEngine OutputBucket CapacityShovel CapacityR 996 Bwith Backhoe Attachmentwith Shovel AttachmentR 9800R 995R 996 BR 9800441 tonnes / 486 tons450 tonnes / 496 tons1,600 kW / 2,140 HP26.5 m³ / 34.7 yd³26.5 m³ / 34.7 yd³672 tonnes / 740 tons676 tonnes / 745 tons2,240 kW / 3,000 HP36 m³ / 47.1 yd³34 m³ / 44.5 yd³800 tonnes / 882 tons810 tonnes / 893 tons2,984 kW / 4,000 HP42 m³ / 54.9 yd³42 m³ / 54.9 yd³31
The ProductsMining TrucksT 264Gross Vehicle Weight (GVW)Engine OutputPayload Class32T 284T 264T 284395 tonnes / 436 tons2,013 kW / 2,700 HP221 tonnes / 244 tons600 tonnes / 661 tons3,000 kW / 4,023 HP363 tonnes / 400 tons
Crawler TractorsPR 756Operating WeightEngine Output (ISO 9249)Blade CapacityPR 764PR 776PR 756PR 764PR 77638.3 – 41.1 tonnes / 42.2 – 45.3 tons250 kW / 340 HP8.9 – 11.7 m³ / 11.6 – 15.3 yd³45.2 – 53.5 tonnes / 49.2 – 58.9 tons310 kW / 422 HP13.6 – 17 m³ / 17.8 – 22.2 yd³64.7 – 73.1 tonnes / 71.3 – 80.5 tons565 kW / 768 HP18.5 – 22 m³ / 24.2 – 28.8 yd³33
The GroupLiebherr, an International Family-Owned CompanyLiebherr was founded in 1949 by Hans Liebherr. TheThe fact that Liebherr is a family-owned company hasLiebherr designs technological progress and will conti-company has now developed into a group of companiesdominated the corporate culture ever since the companynue to pursue the objective of being at the forefront ofwith a workforce of over 41,000 employees in more thanwas founded. For over 60 years, the Liebherr brand hastechnological development in the future. The main focus130 companies across all continents. Today Liebherr isbeen synonymous with stability and reliability and hasof everything the company does is to achieve maximumnot only one of the largest manufacturers of machinery inalways focussed on long-term, close working relationshipsquality. Every single employee of the group of companiesthe world but is also renowned as a supplier of technicallywith its customers and business partners.pursues this objective in their everyday work. Liebherr isadvanced, user-oriented products and services in manypassionate about its products, and concentrates on theother industries. The holding company is Liebherr-Interna-point of view of its customers in order to develop bespoketional AG based in Bulle, Switzerland, whose shareholderssolutions for them.are all members of the Liebherr family.The family shareholders active in the Group (left to right):Patricia Rüf, Stéfanie Wohlfarth, Jan Liebherr, Sophie Albrecht,Dr. h.c. Isolde Liebherr and Dr. h.c. Willi Liebherr.34
The Group’s DivisionsEarthmovingMiningMobile cranesTower cranesConcrete technologyMaritime cranesAerospace andtransportation systemsMachine tools andautomation systemsDomestic appliancesComponentsHotels
Liebherr Mining Equipment Newport News Co4100 Chestnut Avenue, Newport News, VA 23607, USATel 1 757 245 5251 Fax 1 757 928 8755www.liebherr.com, E-Mail: ngLiebherr-Werk Telfs GmbHHans-Liebherr Str.35, 6410 TelfsTel 43 50809 6-100, Fax 43 50809 6-7772www.liebherr.com, E-Mail: tructionPrinted in Germany by Raff BK LEC 12201087 3-02.17 enUSSubject to amendment. Not to be reproduced even in part without prior written permission from the publisher.Liebherr-Mining Equipment Colmar SAS49 rue Frédéric Hartmann, FR-68025 Colmar CedexTel 33 369 49 20 00, Fax 33 369 49 23 18www.liebherr.com, E-Mail: ng
In the same way, the certification ISO 9001 provides to Liebherr-Mining customers the certitude to acquire high quality products. Dedication to Quality and Reliability World-class state-of-the-art technology Simulation, analysis and testing procedures are major components of every Liebherr machine development.
