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TRAINING PROGRAM ONReliability andMaintenanceExcellenceDATE AND LOCATIONBhubaneswar, India09 – 12 Dec 2019CMRP Exam13 Dec 2019 - 02:00 PM
ARRELIC TRAINING INSTITUTEArrelic Institute is focused to equip both industry professionals and college graduates with the skillsand knowledge required for bridging the desire stare of workforce which industry needs to competeglobally.Arrelic Institute provides over 75 different type of customized training programs in the field ofReliability Engineering, Asset Management, Best Practice, Operation & Maintenance, PredictiveMaintenance, NDT, Predictive Analytics, Quality, Risk & Safety.Arrelic Institute conducts public trainings and workshops in 38 locations across India and 10 International locations. We are working for large corporate house from 15 different types of industriesranging from Airlines, Automobiles, Cement, Defence Manufacturing, FMCG, Glass, Marine, Metals,Mining, Oil & Gas, Power, Pulp & Paper, Facility Management and Fertilizer.ARRELIC INSTITUTE: AT A opmentArrelic Reliability Private Limited arrelic.comCourse Code - 1140
ABOUT SMRP, USA & CMRPThe Society for Maintenance & Reliability Professionals (SMRP) is a non profit professional societyformed by practitioners to develop and promote excellence in maintenance, reliability and physical assetmanagement while creating leaders in the profession. SMRP provides unparalleled value for individualpractitioners and professionals looking to expand their knowledge and skills and build more businessconnections with others. SMRP is the premier asset management resource for companies looking toimprove their processes and procedures.SMRP provides ANSI-accredited certification programs to validate the skills of practitioners and givethem an edge when applying for jobs in maintenance and reliability.WHY CERTIFICATION & CMRP ?The Certified Maintenance & Reliability Professional (CMRP) program is the leading credential forcertifying the knowledge, skills and abilities of maintenance, reliability and physical asset managementprofessionals.@#1 credentialing program for certifying the knowledge, skills and experience ofmaintenance and reliability professionals.@ANSI (The American National Standard Institute) & SMRP (Society of Maintenance &Reliability Professional) certified.@Exam content is all inclusive; Program is not tied to any commercial ventures –unbiased & developed by practitioners.@CMRP certification now recognized as the standard of M&R certificationby many organizations worldwide.@It was developed to assess professionals’ aptitude within the fivepillars of the SMRP Body of Knowledge (BoK), which include:Business & Management, Equipment Reliability, ManufacturingProcess Reliability, Organization & Leadership, and WorkManagement.Arrelic Reliability Private Limited arrelic.comCourse Code - 1140
CMRP – WORLDWIDE NUMBERTotal 5000 GCC 600 India 65NORTH AMERICAUSA: 2900CA: 521ME: 62SOUTH AMERICAAR: 14BR: 28CO: 149VE: 10PE: 91PR: 16AFRICANG: 153TT: 57GH: 49JM: 37GCCUAE: 69KSA: 553QAT: 53OMA: 15KUW: 11BAH: 13“According to a SMRPCO Certification survey,four out of five CMRP-certified individualswould recommend the CMRP as a means toadvance their careers.”“Earning your certification shows employers,colleagues and peers your commitment tocontinuing education and training.EUROPE100-150ASIAIND - 65OTHERS - 120AUSTRALIA & NZAU: 70NZ: 39“Many employers use the CMRP certificationas a prerequisite for hiring to ensure they bringthe most talented employees into their team.Arrelic Reliability Private Limited arrelic.comCourse Code - 1140
WHO SHOULD ATTEND ?The workshop is structured for the professionals who areinvolving in Maintenance and Reliability Domains. Maintenance Section Heads Maintenance Managers Maintenance / Reliability Engineers Maintenance Consultants Production / Operations ProfessionalsPlant HeadVP – OperationVP - EngineeringGM – OperationGM – TechnicalGM – MaintenanceManagerMaintenance, Process,OperationManagerBusiness ExcellenceManagerQA/QC, CI, ProjectEngineerMaintenance, Process,OperationAnalystCBM/PdMEngineerQA/QC, Project, DesignBENEFITS OF ATTENDINGBENEFITS TO COMPANY Clearer direction for career development andeducation. Improved visibility and recognition withinyour current organization. Differentiated pay scales. Portable job skills and knowledge betweenplants and companies. Assists in job promotion & Greater jobeffectiveness. Improved ability to differentiate betweencandidates in the hiring and promotionprocess. Improved on-the-job training and outsidetraining effectiveness. Selection Criteria: In hiring & promotions. Baseline Standard: For any organization’smaintenance and reliability staff. Provide improvement plan / path: What’s neededto meet the standard? Ensure competency of staff: Knowledge, skills,performance. Provides consistency: Person to person, Plant toplant. Increases credibility: Better customer satisfaction,Become more competitive, More reliable plant.ELIGIBILITY CRITERIAThe CMRP exam is available to any maintenance andreliability professional, regardless of education backgroundor work experience. Candidates interested in sitting for theCMRP must: Complete and submit the CMRP application Not be convicted of a felony or other crime ofmoral turpitude Not sit for the exam within six (6) months ofpreviously taking the CMRPArrelic Reliability Private Limited arrelic.comCMRP Certification adds a sense ofProfessionalism in your plant.BENEFITS TO INDIVIDUALSThe Survey results of 2015 have been validated asactual benefits have been realized in the past years ofCMRP certification. t Professional: Recognition, credibility, & visibility Financial: Promo ability, marketability,&compensation Performance base-line: For self, For organization,For future positions Effectiveness: Knowledge, skills, Performing,Selling proposals, ideasCourse Code - 1140
TRAINING - KEY TAKEAWAY1“Known Best Practices in Maintenance and Reliability” from around the world.2Maintenance Work Process Management3Barriers and Solutions to Effective Workforce Management.4Operator Driven Reliability. Importance of 5S and Total Productive Maintenance5Maintenance Strategy Development & Reliability Centered Maintenance (RCM)6Types of Predictive maintenance tools and it’s uses.7Designing Reliability Asset Life Cycle Cost.8Inventory Management9M & R tools such as RCA, FMEA and various Lean Manufacturing tools.10Leading & Lagging KPIs, Benchmarking for Proactive Maintenance.FOCUS ON 5 PILLARS OF O & MBusiness&Management Create /administrateStrategic PlanCommunicate talhealth-safety riskManageorganizational planManufacturingProcessReliability Apply processimprovementtechniquesManage effects ofchange to processesand equipmentMaintain processesin accordance withapplicable standardsand specificationsArrelic Reliability Private Limited lity Determineequipment reliabilityexpectationsIdentify improvementopportunitiesEstablish strategicplan to assurereliability of existingand new equipmentCost-justify selectedplans and implement Determineorganizationalrequirements andanalyze capabilityDeveloporganizationalstructureDevelop personnelLead and managepeopleCourse Code - 1140WorkManagement Develop work plansand schedule workDocumentprocedures andmaintain historicalrecordsPlan capital projectsUse informationtechnology
COURSE OVERVIEW & DAY PLANCOURSE OVERVIEWThis is a four day workshop designed to discussand elaborate on the Society of Maintenance &Reliability Professional (SMRP) Pillars of theBody of Knowledge to help the candidates cometo terms with these Pillars.There are five pillars in the maintenance andreliability Body of Knowledge for professionals:Business and Management, ManufacturingProcess Reliability, Equipment Reliability,Organization and Leadership, and WorkManagement.The critical knowledge, skills and abilities undereach of these pillars will be discussed in details.Candidate Guidelines for Certification andRecertification will be discussed in a groupdiscussion to help participants to get a sense ofwhat the exam is like. In addition, recommendedreadings will be covered in the workshop.PROGRAM TIMINGSRegistration will begin at 08.30 on Day One.The program will commence at 09.00 each dayand continue until 17.30.There will be two refreshment breaks and lunchat appropriate intervals.This training program does notguarantee a passing grade.It solely depends upon theparticipant’s ability and theunderstanding of SMRP bodyof knowledge.This training programis align with SMRP’sBody of Knowledge.Arrelic Reliability Private Limited arrelic.comHistory & ConceptM01 Introduction Pre-assessment Test Definition of modern maintenancemanagement Key terms and definitions Maintenance Managers /Supervisors roles, Objectives andMaintenance concepts in the middleeast and India geography. Developing & aligning maintenancevision and mission to corporatebusiness objective CMRP Certifications All Pillar Body of Knowledge (BoKs) Asset Maintenance Strategy development Reliability Centered Maintenance Preventive Maintenance(PM) Predictive Maintenance(PdM)/Condition Monitoring Mothball (Run to Failure)Maintenance ExcellenceM02 Maintenance Strategies Understanding of PF Curve Cost of failure Predicting failures PdM program development Cost of failure Predicting failures PdM program development Introduction to predictive maintenance CBM/PdM Technologies Vibration Analysis IR-Thermography Oil Analysis Wear Particle Analysis Mechanical Ultrasound Motor Circuit Signature AnalysisNon Destructive Testing (NDT) Maintenance and Reliability Tools Root Cause Analysis Failure Mode Effect Analysis Six Sigma, Lean Tools Pareto Analysis – 80/20 rulesCourse Code - 1140
COURSE OVERVIEW & DAY PLANM03Work Process Management Maintenance work management system(workflow model) Work identification Work prioritization / classification Planning Scheduling Execution and closeout Turn Around and Shutdown Workforce Management Employee Life Cycle Communication Strategy Communication Process Resource ManagementM04Reliability Excellence Reliability Design Reliability Block Diagram The Bathtub curve Asset Life Cycle cost Reliability Centered Maintenance RCM Principle and Processes,Cause and Implementation Best Practice & Managing Performance Leading and Lagging Indicators Benchmarking in Maintenance Total productive Maintenance Operator Driven Maintenance orReliability ( ODM/ODR) TPM Pillars objective and goals OEE & TEEP Calculation Lean Manufacturing in maintenanceM05Inventory Management Inventory management Types of Inventory MRO Optimizing Tools and Techniques Types of Abnormality Post Assessment Overall program reviewCMRP EXAM (110 Questions)Arrelic Reliability Private Limited arrelic.comSUGGESTEDREADING MATERIALSBUSINESS AND MANAGEMENTMaintenance Strategy by Anthony KellyToyota Way by Jefery LikerMANUFACTURING PROCESSESWorld Class Manufacturing by Richard SchonbergerJurans Quality Handbook by Joseph JuranMaintenance & Reliability Best Practices by RameshGulattiEQUIPMENT RELIABILITYMaking Common Sense Common Practice by RonMooreGateway to World Class Maintenance by AnthonyM. SmithPEOPLE SKILLS7 Habits of Highly Effective People by StephenCoveySuccessfully Implementing TPM by EdwardHartmannWORK MANAGEMENTPlanning & Scheduling by Doc Palmer (first 3chapters)Computerized Maintenance Management Systemsby Terry Wireman.ARRELIC TRAINING OPTIONSExclusive Course: This is a training course held atyour company facility for your internal participantsonly. The course fees are per course and instructortravel costs are extra.Hosted Course: This is a training course held at yourcompany facility for your internal participants andother external participants approved by yourcompany. The course fees are per course andinstructor travel costs are extra. All externalparticipants are charged a per person fee which isused to proportionately reduce the host companycourse fee.Public Course: This course is typically hosted byArrelic Reliability Private Limited or GSMR, Bahrainat a location of their choice and is open to allparticipants. Public courses are held in locationsaround the world. The course fees are charged perperson. Instructor travel costs and facility costs areincluded. Participant travel costs are not included.Course Code - 1140
TRAINER DETAILS Management Professional with 37 years’experience in the aluminium industry coveringa wide range of activities and responsibilities inmetal Production, Maintenance, ning and Development, and ExecutiveManagement.Husain Al-Ali,CMRP, CAMA Graduated with a degree in am, UK, in 1979. Chartered Engineerwith the Institution of Mechanical Engineers,UK. Member of PMI, and TMS of USA.Certified Maintenance & Reliability Professional– CMRP and CAMA. Played key roles in overseeing aluminium Bahrain (ALBA) grow from a capacity of120,000 MTPA to one of the largest aluminium smelters in the world with a capacity inexcess of 900,000 MTPA. A member of the Team who implemented the highly acclaimed and successful "east"Project at SHARQ Petrochemical Company, in Jubail, KSA, for the implementation oftheir Asset Management Work Process (AMWP). Implemented the AMWP program atAdvanced Petrochemical Company in Jubail, KSA. Chairman of the Education Committee in GSMR, Bahrain. Trained 160 participants from 14 countries for SMRP body of Knowledge. List of Training conducted by Mr. Husain Al-Ali SMRP body of knowledge Reliability Centered Maintenance Root Cause Analysis Risked Base Inspection Value Driven Reliability PM Optimization Asset Performance
CMRP Certification adds a sense of Professionalism in your plant. BENEFITS TO COMPANY The Survey results of 2015 have been validated as actual benefits have been
