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Polishing Steel & Stainless Steel
Finish First with OsbornOsborn offers the best solutions for your mechanical surface treatmentchallenges. Our experts are highly trained to serve you with the optimumoff-the-shelf or customized tools, when and where you need them.Unlike others, we help you optimize your process, meet the highest qualityand safety requirements and reduce your costs.130 yearsof experience2osborn.comLocal InventoriesHigh PerformanceOsborn serves 120 countries around theFinest quality cloths and constructionworld. North American, European, andtechniques for buffing solutions.Asian manufacturing assures productSuperior buff treatments foravailability and prompt delivery.repeatability and performance.
Unique and ReputableCapabilitiesHonest experts providing trusted solutions.Since 1887, we have grown to become the world’slargest surface treatment and finishing provider. We’rededicated to offering the very best – a standard towhich we hold ourselves and the aspiration we reservefor our diverse customer base. Osborn helps you Finish.FirstProducts for every application.Osborn has the broadest selection of buffs andcompounds in the industry. Osborn will develop customsolutions for particular applications when standardproducts cannot meet the demandsContinued innovation.Product development focused upon customerapplications. This applies to new products, continuousimprovement, and process control.Leading combination.The combination of long lasting Osborn buffs andeconomical compounds provide excellent results andfewer rejects. Our liquid compounds are the moststable in the business due to unique methods ofmanufacturing. Our compounds are made using thehighest quality minerals, sized within a very limitedrange, to ensure no unexpected lines or scratches on agiven surface. They adhere perfectly to Osborn buffs fora clean and economical process. Let our experts showyou how to achieve the lowest cost per part!osborn.com3
The Right Solution forEvery Application andEvery WorkpieceSteel or Stainless Steel PartsStainless steel is rolled into sheets, plates, bars, wireand tubing to be used in cookware, cutlery, surgicalinstruments and construction material. More industrialapplications include chemical and water treatmentplants or storage tanks for chemicals and food products.Stainless steel is commonly found in commercialFinest Quality CMill-treated cloth manufactuOsborn specifickitchens or food processing sites.The parts may be finished for aesthetic or technicalreasons, the results depending on whether the demandis for a certain appearance or a defined surfaceroughnessFinishing Steel and Stainless Steel PartsOsborn abrasive tools, polishing tools and compoundsare applied after grinding, to achieve a whole range ofdifferent finishes, from a matt satin finish to a high glossmirror finish.Osborn tools and compounds are made forautomated processes demanding the highest level ofreproducibility, with the best price: performance ratio.Tools and compounds for flatbed and robotic equipmentare complemented by alternative products for manualapplications.Consistency EveAll cloths used by Osborn arequality control procedures tosame quality every time (partrobotic operations run4osborn.com
Highest QualityTightest standards and controls for compoundformulations providing consistency andrepeatability.ClothsPerfect Balanceured to the exactOsborn buffs are balanced for perfectcation.concentricity.Designed for All ApplicationsOsborn perfectly attuned buffs and compoundsfor manual and automatic operations.ery Timesubject to stringentAvailable in Multiple Sizesensure exactly theOsborn buffs are available in metric and imperialticular important forsizes.nning 24/7).osborn.com5
Trusted Solutions forPolishing Steel andStainless SteelThere is no one size fits all, Osborn prides itself onrecommending the best, most efficient solution for everyapplication. Recommendations on these pages are justexamples. Our experts are happy to advise you.Liquid Polishing CompoundsOsborn liquid compounds can be dispensed through a central system or with pressure pots.They are suitable for both high and low pressure spray guns.TypeCharacteristicsFatCutColourATHOS RT5dark greyBrushing emulsion for sinks393Unipol 6771greyBrushing emulsion to remove blue glow on steel strip191Langsol 1067brown-greyVery abrasive cutting compound for satin finishing sinks592Autolin SATcreamCutting compound more cut, very greasy and abrasive783Autolin 741creamCutting compound for Knife blades and stainless steel sinks573UNIPOL 8660whiteCutting compound, Dry with medium cut565Unipol 6772creamBrushing emulsion for steel strip152Langsol P120light greyCut and colour (quite greasy but good colour)656UNIPOL 6968whiteCut and colour compound for stainless steel plate238Langsol 6147/3whiteFinishing with dark gloss especially on cookware and flatware339Unipol 0001whiteTop dry colouring compound, easy to clean238Scale from 1 low to 10 highSpecial Animal-Fat-Free Liquid CompoundsAnimal-fat free emulsions, perfect for attaining the finest surfaces required on orthopedic implants and othermedical devices. Specially developed for robotic and other automatic applications.TypeCharacteristicsFatCutColourUnipol 018crsBlueEfficient cutting compound ideal for implants564Unipol 018medWhiteAll round cut and colour compound446Unipol 018fnWhiteTop finishing compound for the perfect gloss on implants328Scale from 1 low to 10 high6osborn.com
Unipol Metal Polish- Applied manually with microfibre cloth- Eliminates light damage from wear and tear- Removes light oxidisation- Achieves perfect mirror finish- Available in 125ml tubes or 1000ml tinsSolid Polishing CompoundsOsborn has a complete range of solid compounds for manual polishing.Most types can also be supplied as sized bars for robotic l 39.038.1greyGreasy, abrasive general brushing compound for deburring and satin finishing782Unipol 5333whiteAll-pupose cutting compound best results achieved with sisal buffs564Langsol 2043 JFgreenAll-purpose cutting compound used with cotton buffs556HyfinwhiteDry, economical compound with good gloss.227Unipol 462blueThe famous "UNIPOL blue" bar, colouring compound.228Unipol SA 175yellowHigh end colouring compound achieves a dark shine219Unipol Gold easyorangeTop colouring compound for a deep line-free gloss1110FatCutColourScale from 1 low to 10 highSpecial Animal-Fat free Solid CompoundsAnimal-fat free compounds excelling in the medical and food industry.TypeCharacteristicsUnipol 6310GreyBrushing compound375Unipol 1128GBordeauxCutting compound783Unipol 466WhiteGood cut and colour compound456Langsol 39.106.9YellowGood cut and colour compound457GlacierWhiteMild cutting compound, quite greasy with good gloss447Langsol 1003APinkUniversal colouring compound338Unipol 17GreenTop colouring compound for perfect gloss239Unipol GoldGoldPerfect top of the range gloss1110Scale from 1 low to 10 highosborn.com7
Sisal and Sisal Cloth BuffsSisal is a natural material, perfect for the polishing process due itsexcellent compound retention properties. Sisal buffs are aggressiveand usually follow a Coated Abrasive grinding process.Waved Sisal Cloth BuffThe combination of dense sisal web andTogether with Osborn cutting compounds,cotton cloth, folded in regular waves,Autolin SAT or Unipol 8660, this is theresults in a very hard cutting buff, ideal fortool of choice on rotary table and flatbedremoving oxidisation or other first stepspolishing machines, especially whenin the polishing process. Optional dipprocessing pots & pans.treatments extend service life and increasethe hardness. A particularly useful tool ifthere is little or no oscillation.Pleated Sisal Cloth BuffRegular folds with a sandwich of sisalManufactured in diameters up to 960mm,web and cotton cloth, make the Osbornthey are perfect for robotic polishingPleated Sisal Cloth Buffs, an aggressiveof builder’s hardware and cutting ortool with good compound retention. Forpolishing knives using Osborn Autolin 741greater hardness and rigidity, Osborn dipcompound.treatments are available.Airflow Sisal Cloth BuffA flexible and economical cutting toolSuitable for a wide range of applicationswith irregular folds of sandwiched sisalincluding builder’s hardware and car parts.and cotton cloth. Buffs can be mountedtogether to form a wider surface whenpolishing larger surfaces, particularly onflatbed machines. For extended life andless flexibility, Osborn dip treatments areavailable.8osborn.comAirflow Mini Sisal Cloth Buff: a smaller100mm version is also available.
Airflow Sisal BuffA compact buff, purely made of sisalTogether with Osborn cutting compounds,web. Lacking in flexibility it is a hard andSisal Buffs are perfect for centrelessaggressive tool with or without the Osbornpolishing of tubes or for pots & pans.dip treatments.Airflow Sisal Cord BuffThe most flexible tools in the sisal range.Airflow Sisal Cord Buffs are used primarilyIndividual plaited cords wrap aroundin the polishing of cutlery, door handlescontours, retaining sufficient cut in a cooland other shaped parts. Best results areprocess. Osborn dip treatments can beachieved with Unipol 8660, Autolin SAT oradded to extend service life.Langsol P120.Sisal TypesSisal is available as a woven fabric, sandwiched with cloth or plaited in to cord.Sisal WebTypeSisal WebSisal Cloth (Sandwich)Sisal ClothSisal CordSisal CordCharacteristicsGradeType 82Bdense structure thin yarnlight/mediumType JBheavy dense structure thick yarnheavyLU28Ltreated sisal JB (as above), slightly stickyvery heavy82B/101Bsuitable for Wave, Pleated and Airway Buffslight/mediumJB/101Bsuitable for Pleated and Airway BuffsheavyLU28L/301Jsuitable for Pleated Buffsvery heavyType 32two cords twistedlightType 48eight cords braidedheavyosborn.com9
Tampico FibreTampico fibre is a natural product mainly grown in Africa. Due toits compound retention properties it is perfect for polishing. It mayalso be used dry for dusting sensitive surfaces.Roller Brush TampicoNatural Tampico fibres are available asUsed together with Osborn polishingspiral rollers in various widths. The softcompound Athos RT5 or Langsol 1067, afibres make this a highly flexible tool,matt finishing effect can be achieved onuseful on profiled surfaces. The compoundsinks and other profiled parts.is caught in the fine Tampico hairs makingit particularly effective. Osborn has aspecial dip treatment to increase servicelife.Cup Brush TampicoCup Brushes made of Tampico, oftenUsed together with Osborn polishingcomplement the Roller brushes madecompound Athos RT5 or Langsol 1067, aof Tampico. Here the Tampico fibre ismatt finishing effect can be achieved onpunched around a plastic core andsinks and other profiled parts.trimmed to various shapes, depending onthe shape to be polished.Pressed Brush TampicoFor a very compact roller, Tampico fibreOsborn polishing compounds Athos RT5is pressed in to a core. This brush isor Langsol 1067 perfectly complementavailable in various widths and is oftenthese brushes.used to achieve a matt finish on servingtrays. It is also a good tool for manualfinishing of profiled parts or for processingcutlery.10osborn.com
TreatmentsOsborn cloths are often mill-treated (at source) according to our specificdemands, to make them stiffer or more flexible, longer wearing or toperfectly suit the Osborn polishing compounds. Alternatively finishedbuffs made from cloth or combinations of cloth and sisal web, are diptreated for extended service life, greater hardness or flexibility. Check outthe various options.Dip TreatmentsSpecially developed in the Osborn labs, dip treatments extend service life, make the buffs harder or increasecompound retention.All dip treatments are water based and therefore environmentally friendly, Osborn does not use solvent treatments.Using high pressure vacuum equipment, the treatment is equally and thoroughly distributed through the buff andthen allowed to dry for several hours.TypeColourHardnessSisal cordSisal clothSisal webVI4Dark green10XXXH5Yellow6XXXH5ABlue3XXX8SDark yellow2XXXTampico fibreCotton clothXXosborn.com11
Cloth BuffsAn extensive range of different cloths in natural or mill-treated formhave been developed to meet the demands of the polishing industry.Waved Cloth BuffThe most resilient Osborn cloth buff. TheWaved Cloth Buffs with Unipol 8660 orregular waves fixed around a core, offerLangsol P120 compounds are popular forstability and a long service life. Despitepolishing flat parts and pots & pans.the high density of the material, theconstruction still offers a cooling effect.Waved buffs are the tool of choice whenthere is little or no possibility of oscillation.Pleated Cloth BuffThe flat, regular pleats offer an excellentPots & pans require softer cloths plussurface for retention of Osborn liquidUnipol 6147/3 or Unipol 0001 for thatand solid compounds. The hardness andperfect final finish. Pleated Cloth Buffs areflexibility of this buff depends on whetherparticularly suitable for robotic operationsa mill-treated cloth, a standard cloth orand also for manual polishing.a raised cloth is selected, this plus thechoice of Osborn compound determinesthe polishing results.Airflow Cloth BuffThe standard ventilated buff, suitable forHarder cloths for cutting with Unipol 8660almost every step in the polishing process.or lighter cloths for polishing with UnipolVarious qualities of mill-treated or grey6968.cloth can be selected depending on theresults required. The irregular folds fixedto a metal clinch ring, form a flexibleand economical buff. Buffs can be usedindividually or mounted on a wide shaft,depending on the equipment available. Allgrades of material can be matched to theOsborn polishing compounds.12osborn.comAirflow Mini Cloth Buffs in diameters of just100mm are available, a perfect finishingtool for cutlery together with Langsol6147/3 or Unipol 0001.
Cloth MopDiscs of material are layered andCloth mops are often used for roboticstitched to a required width. Layers areand manual finishing processes on cararranged such that any fraying is minimal.components and other stainless-steelBy varying the grade of cloth and theparts with uneven surfaces. In this casestitching, different hardness’s can besolid compounds are used either in thedetermined.form of sized bars for robots or smallerhand size bars.Cloth TypesAllow our experts to advise you on the most suitablecloth types for your specific polishing process.TypeTreated ClothGrey ClothRaised ClothCharacteristicsApplication301JTreated yellow cloth, thin but dense weaveCuttingTTTreated orange cloth hard dryCut & ColourBSKYTreated blue cloth, flexible and resilientCut & Colour308harder cloth - high warp & weft countCutting298hard cloth - quite flexiblePolishing and cutting293medium -hard cloth - quite densePolishing and cutting290medium cloth - quite densepolishing215soft - medium clothPolishing202soft - medium high quality clothHigh end finishing101Asoft, standard clothFinishing101Bsoft, open end clothFinishing206SGdense double brushed clothColouringMO5standard double brushedColouringMO4hard-soft cloth - one side brushedPolishingFLANELAeconomical brushed clothColouringosborn.com13
Abrasive Non wovensAbrasive non wovens consist of tangled nylon and/or polyester web with different typesof abrasive grit particles resin bonded to the fibres. The material has an open and flexiblestructure, as it wears new abrasive is exposed to create a uniform and consistent finish,whether on a flat or slightly profiled surface. Abrasive grit particles are usually Silicon Carbideor Aluminium Oxide. The material can be used in both wet and dry operations.LIPPROX WheelNon woven abrasive web is wound around a core and specially treated, resulting in aconsistent hardness and level of abrasion over the life of the product. This convoluteproduct is perfect for light deburring. An arrow indicates the direction in which theLipprox Wheels must be used.LIPPRITE WheelNon woven abrasive flaps are bonded radially to a phenolic tube. Hardness can bevaried by increasing or decreasing the number of flaps. The three-dimensional open webensures a self-cleaning action, for easy removal of surface contamination. Dependingon the process, a technically defined surface result can be achieved or a visual surface.Lipprite Wheels are extremely versatile in satin finishing operations.LIPPRITE RollerLipprite Rollers are perfect to create a defined satin finish on stainless steel sheet.Rollers are available up to 2000 mm wide and can be supplied with dynamic balancing.Suitable flatbed equipment is required to mount these large rollers.Waved Non Woven BuffThe waved construction allows for a high-density buff with minimal flexibility, anadvantage when good cutting action and a uniform surface is required. This buff issuitable for all satin finishing operations, especially when equipment does not allow foroscillation.14osborn.com
Airflow Non Woven BuffUsually 4 layers of non woven are fixed to a metal clinch ring. The irregular folds offer aversatile satinising tool that performs best when minimal pressure is applied, this in turnincreases the surface life of the Airflow. This is a highly economical buff.Rolls, Discs and HandpadsFor manual operations, Osborn offers a selection of rolls that can be cut to width asrequired. Alternatively, stamped discs and standard hand-pads are available.Abrasives Non Woven TypesA selection of the most standard non woven types for the steeland stainless-steel industry.FEPASt. 1.4542TypeOsbornGradeNormRz µmRa µmA2A CoarseAL2O3 804.5-6.50.60-0.66A4A MediumAL2O3 1203.0-4.80.40-0.64A6A FineAL2O3 1801.8-3.00.24-0.40A7A Very FineAL2O3 240/3201.2-2.00.15-0.25S4S MediumSiC 1203.0-4.80.40-0.64S6S FineSiC 1801.8-3.00.24-0.40S7S Very FineSiC 240-3201.2-2.00.15-0.25S8S Super FineSiC 5000.8-1.50.13-0.20S9S Ultra FineSiC 8000.4-0.70.06-0.10osborn.com15
Coated AbrasivesOsborn offers a range of coated abrasive tools, making the most of the bestmaterials on the market and our manufacturing expertise.Coated Abrasive Flap WheelsTightly packed coated abrasive flapssole of an iron benefit from this product,arranged around a core, make an effectivewith its long life and ability to continuallygrinding tool prior to polishing. Roundreproduce the same surface whenparts, tubes, pots & pans or even thecompared to coated abrasive belts.Small Abrasive Flap Wheels with ShankSmall abrasive flap wheels on a 6 mmThese wheels reach areas that are difficultshank are available in non-woven, coatedto access. They adapt well to contours andabrasive or a combination of both. Theyproduce a smooth uniform satin finish.are suitable for use on power drills andhigh speed machines.Type and GritGrit406080120150180220240X - standardXXXXXXXXXXXXXXXJ - flexible280Don’t forget that you will find a huge range of Abrasive Cutting Discs,Abrasive and Wire Brushes in the Osborn range. See www.osborn.com.16osborn.com320400X
AccessoriesMetal Centreplates, Nylon and Aluminium accessoriescan be used to reduce the inside diameter of Buffs.CentreplatesCentreplates with ventilation holes are required to reduce the insidediameter of buffs to a bore size that suits the shaft on to which theyare to be mounted. Metal centreplates are re-usable.Interchangeable Metal AdaptersSmall centreplates are specifically to reduce the buff inside diameterof 31.75 mm to a smaller size.Nylon Centreplates and SpacerNylon centreplates are used to reduce the inside diameter of thebuff, they can also be supplied as a combination of centreplate andspacer for quick and efficient mounting.MandrillMandrills in 6 mm are available to clamp polishing or satin finishingbuffs with an inside diameter of 10 mm to 100 mm. Parts can then beused on a power drill. Mandrills are intended for repeated use.osborn.com17
The Right Combination forEach Step of the ProcessOsborn knows that every set-up is different, whether finishing inone step or more, Osborn tools and compounds complementeach other throughout the process.Pots and PansGrindingCuttingPolishingColouringSatin FinishCoated Abrasive Flap WheelWaved Sisal Cloth BuffWaved Cloth BuffPleated Cloth BuffLIPPRITE Airflow Cloth BuffWaved Cloth BuffLIPPROX Sisal BuffAirflow Cloth BuffWaved Cloth BuffAutolin SATUnipol 8660Langsol 6147/3Unipol 8660Langsol P120Unipol 001CuttingPolishingColouringSatin FinishAirflow Sisal Cord BuffAirflow Sisal Cord BuffAirflow Mini Cloth BuffLIPPRITE Airflow Mini Sisal BuffAirflow Mini Cloth BuffBuffsCompoundsCutleryGrindingBuffsLIPPROX LIPPRITE LIPPROX CompoundsAutolin SATUnipol 8660Langsol 6147/3Unipol 8660Langsol P120Unipol 001CuttingPolishingColouringCup Brush TampicoCup Brush TampicoRoller Brush TampicoRoller Brush TampicoATHOS RT5Langsol 1067SinksGrindingBuffsCompounds18osborn.comSatin Finish
KnivesGrindingBuffsCuttingPolishingPleated Sisal Cloth BuffPleated Sisal Cloth BuffCompoundsColouringSatin FinishAutolin 741Stainless Steel uringSatin FinishAirflow Cloth BuffAirflow Cloth BuffLIPPRITE UNIPOL 8660UNIPOL 6968UNIPOL 6772UNIPOL 0001Recommended Cutting in 35-4530-3515-2513-18(M/S)osborn.com19
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Osborn abrasive tools, polishing tools and compounds are applied after grinding, to achieve a whole range of different finishes, from a matt satin finish to a high gloss mirror finish. Osborn tools and compounds are made for automated processes demanding the highest level of
