PHOTOGRAPHS AM) HISTORICAL DATA

Transcription

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HISTORIC AMERICAN ENGINEERING RECORDVMERRILL SILK MILL COMPLEXLocation:233 Canisteo Street, acrossfrom the Erie/Lackawarma Railroad Yards, Hornell, New YorkUTM. N4215-W7737.5/7.5QUAD. Hornell Southeast Date of Construction1900-1902, 1910Present Owner:City of HornellCity Hall108 BroadwayHornell, New York14843Present Use:VacantSignificance:Textile manufacturing was oneof the principal industries inthe City of Hornell. The complexis representative of early 20thcentury industrial buildings.

MAP #1Merrill Silk Mill Oxnple;HAER No. NY-126 (page 2)

Merrill Silk Mill ComplexHAER No. NY-126 {page 3)THE MERRILL SILK COMPANYHORNELL, NEW YORKThe Merrill Silk Mill Complex was built in 1900 by Fredrick P.Merrill, President of the Merrill Silk Company.During the early 1890*s, F. P. Merrill made a trip to Europe topurchase looms.While in Europe, he developed a partnershipagreement with Peter Huguet who returned with Fredrick Merrillto America.Together, they first built a textile mill on ThatcherStreet, known as the Merrill-Field Company, which in 1901 beganproducing chiffon and other silk textile products.In 1900 Fredrick Merrill began construction of the Merrill SilkMill Complex at 233 Canisteo Street, Hornell, New York, whichcovered the block between Canisteo, Pleasant, Spruce and GrandStreets.The Mill began operations on September 29, 1902.Opera-tions at the plant included the weaving, knitting and dying ofsilk cloth and gloves.By 1915 the Merrill Silk Company, with operations in Hornell,New York, Corning, New York and Wellsville, New York, the Companywas manufacturing silk gloves, glove linings, hosiery and lingerie.By 1920 Fredrick Merrill had expanded his operations which includedanother manufacturing plant in Hornell, known as the Merrill HosieryCompany, located on Bank Street.In 1920, Fredrick P. Merrill died.At that time, he was theTreasurer of both the Merrill Silk Company (Canisteo St.) and theMerrill Hosiery Company (Bank St.)Charles Adset was Presidentof the Merrill Hosiery Company and Vice-President of the MerrillSilk Company.

HRER No. NY-126 (page 4)By 1923 the Merrill Silk Company had expanded to include operations in Hornell, New York, Corning, New York, Wellsville, NewYork and Dunkirk, New York.By 1931 the Merrill Silk Company's operations had been reducedto plants in Hornell and Dunkirk.Products included the manufac-turing of silk and nylon underwear, (lingerie) and silk and cottongloves.In 1932 the Merrill Silk Company plant on Canisteo Street closeddown, until 1939.However, operations at the Merrill Hosieryplant on Bank Street continued until the fall of 1977 when thatplant finally closed.In 1939 the Canisteo Street complex was purchased at a bankruptcysale by Hornell Industries.This Company reopened the complex andoperated the plant as a dying and printing establishment until1943, at which time the firm moved to Mexico.The Canisteo Street complex was then acquired by the ChapmanTransmission Company, which manufactured motor vehicle transmissions at this facility for several years.Later, in 1961, the complex was acquired by the Hornell DevelopmentCompany and the facilities were used primarily as warehouse spacefor a wholesale grocery company and a beekeeper.In 1978 the complex was purchased by the City of Hornell for thepurpose of demolition because the complex, due to neglect and lackof maintenance, became dilapidated, and unsafe.

Merrill Silk Mill ComplexHAER No. NY-126 (page 5)In August, 1979, the City of Hornell prepared a marketing brochureand sought proposals from prospective developers in order to determine the feasibility of rehabilitating or renovating the buildingcomplex.However, after two (2) months of advertising, there wereno proposals.The buildings, therefore, will be scheduled for demo-lition.The Merrill Silk Mill Complex, on Canisteo Street, is one of four(4) textile manufacturing complexes in the City of Hornell, and isone (1) of two (2) complexes that have failed to continue operationsas a silk and nylon textile manufacturer.The Canisteo Street complexceased textile operations in 1939, and was subsequently auctioned offat a bankruptcy sale.The other Merrill Company, the Merrill HosieryCompany, located on Bank Street continued its textile operations until1977, when the plant closed.The remaining two (2) silk manufac-turers of the era are still in operation in the City, and continueas major area employers.The Marion-Rohr Hosiery Company, locatedon W. Main Street in the City, presently manufactures women's lingerieand employs about 220 people.The Stern and Stern Textiles Company,located on Thatcher Street, manufactures textiles and employs about90 people.

HAER No. NY-126 (page 6)PHYSICAL CHARACTERISTICS OF THE COMPLEXThe site was developed and buildings 3,4,5,6,7 and 9 were constructedbetween 1900 and 1902.Buildings 1 and 2 were built in 1910.were no buildings numbered 8.)between 1939 and 1961.(ThereBuilding #7 was demolished sometime(Map #1 shows the complex as it presentlyexists.)The buildings are of red brick construction and are one, two and threestories in height.The buildings have been completely stripped of all salvageableplumbing, wiring and fixtures.In addition, there is not anymachinery or production tools or equipment in the buildings or onthe premises, due the changes in uses of the complex.There areno historical photographs or print drawings which illustrate thevarious manufacturing methods and processes that occurred withinthe building complex.The structure contains five (5) separate but connecting wings.Thefront of the building along Canisteo Street contains two/three storysections connected by a two-story section.A two-story wing occupiesthe frontage along Pleasant Street while a three-story wing occupiesthe frontage along Spruce Street.These two wings are connected bythe Canisteo Street section previously described and by a two-storywing at the rear paralleling Grand Street.The intersection of thefour perimeter wings creates an interior courtyard in the middle ofthe structure.An attached garage structure is located at the cornerof Canisteo and Spruce Streets.Also, there is a separate free-standing structure in the rear along Grand Street which serves nopresent-day function.

Merrill Silk Mill ComplexHAER No. NY-126 (page 7)THE TEXTILE MANUFACTURING PROCESSA City map, dated March, 1915 (Map #2,) illustrates the positionsof the buildings in the original complex and the various processesand functions located within.As illustrated in Map #2, the firstfloor of Building #1 contained the weaving operations with thewarping and sewing operations on the second floor.The first floorof Building #2 also contained warping operations with additionalsewing functions on the second floor.The passageway betweenBuildings #2 and #3 was a clasping room.Building #3 was an engineroom and machine shop on the first flooT, with a storage room onthe second floor and a cutting room on the third floor.WithinBuilding #4, the first floor contained offices and the shippingarea.The second floor was a finishing room and the third floorwas a stock room.Adjacent to the rear of Building #1 were the dyehouse and finishing operations.

Merrill Silk Mill ComplexHAER No. NY-126 (page 8)MACHINERY AND EQUIPMENTIn 1939 the Merrill Silk Mill was sold at a public auction.Courtdocuments pertaining to the bankruptcy sale are provided here asitems #3, #4 and #5.Item #3 provides a perspective drawing ofthe Silk Mill complex at the time of sale in addition to otherpertinent information including power plant systems and manufacturingequipment.Item #4 shows the layout of the buildings, their dimensions, floorarea, and type of construction.Item #5 provides a detailed inventory of all machinery, equipmentand personal property contained in the building complex and utilizedin the textile manufacturing process.These were the only documents available that provide any informationconcerning the various types of industrial and commercial operationsthat have been housed in the complex since 1939, when it was convertedto a transmission factory.

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Merrill Silk Mill CoirplexHAER No. NY-126 (page aP) POWER PT,ANTThree McF.wcn boilers of 240 M. P. each, additional hot waterlicit, pumps, etc.; General Electric 200 H. 1'. D. C. generatorconnected to Ketr steam turbine 500 H. I'.; one RidgewayD. & E. Co. SO K. W. D. C. generator with switchboard, etc.;one Horizontal high speed engine. Also connection with NewYork State Electric and Gas System.ELEVATORS, SPRINKLERSTwo inside service cL'vators and one freight cleviior.GrtimellEQUIPMENTEquipped wiih Tricot, Milanese and Jaquard machines fornuking silk, rayon and cotton cloth. Equipped for dyeing andfinishing thest materials, miking glove) and underwear, sewingmachines and other machines. Machine shop equipped- withlathes, milting machine, shaper, drill, grinder, air compressor etc.rIn addition to the above plant there wilt also be sold at the same time and place the plant of the Merrill Silk Company, locatedDunkirk, New York, consisting of the real estate, land and building, located on the easterly side of Lyon Street.Sale will be in parcels. Parcel No. 1 will consist of the real property, boilers, power plant, sprinkler system, radiators andnmctions lucaitd at llnrnell. I'arcel No, 2 will consist of all personal property, tools, sewing machines, tricot machines, milanesewhines and oilier tools and equipment contained in inventory at Hornell plant. I'arcel No. 3 will consist of all items set fjrth in.reel's No. 1 and No. 2. Sale to be to highest bidder whether sold in parcels or together. Parcel No. 4 to consist of land and builds at Dunkirk, N. Y.LYLE W. JACKSONTRUSTEE

Merrill Silk Mill CorrplexHAER No. NY-126 (page H) ITEMBANKRUPT SALEREAL AND PERSONAL PROPERTY-OF—MERRILL SILK COMPANY, BANKRUPTHORN ELL, NEW YORKThe real and personal property of the above named bankrupt will be sold at public JUviiwi iu " - ' ch::t bid-.hr i '« r.hthe Merrill Silk Company, 233 Canisteo Street, Horncll, New York on December Zlat, 1939 at 2 P. M.The following is J schedule of the buildings and plane at Horncll, New York:Ispftuce sr.BIJg. No.1A4t- --Stories1U x \n244 x SiBrick Mi!!' 3 .43 x 110;!;29142x llT" ' j12 x65i]49 x 108I4.92814,190Brick Mill14,190Brick Mil!" '17,97*'brick \filf "'"'"'Brick and Samoorh 2,380Brick MillS.SD0Dye House and Warping10,53444 x 10(i29,308Brick Mil!43 x 110' '6'2 and Baierricnt \2 and 3 andBasementFloor Area Sy. Ft.Coatlriicttwi 1'iJ TypeD'lmciiiiOBt25 0 x94PowcthnuseTotal4,7(10.88,016All buildinfis are interconnecting with passageway* nn ground floors .is well as upper leveli.od ii ht throughout.The d.na contained herein is believed to be correct, but not set forth hereinjcciiriii: survey or crimination mav show.JSBuilding arrangement giveswarranties, and is .subject to any state of factste.t LJtttmivr 4th, 1959.ARRY !. ALLENTrustee's Attorney92 Main Streetllwncll, N. Y.I.YLE W. JACKSONTRUSTEE

Merrill Silk Mill ComplexfJAER No. NY-126 (page 12):TEM REAL ANDPERSONAL PROPERTYOFMERRILL SILK COMPANY, BANKRUPTHORNELL. NEW YORKThe following is a copy of the items of personal property contained in the inventory filed herein, whichbe sold at public auction to the highest bidder on December 21st, 1939 at 2 P. M. at the plant of the MeSilk Company, 233 Canisteo Street, Hornell, New York.11121131I11121JFlat top tableRug 12 x 15Long table 10ft.Roll top desksFlat top deskFlat top desk4 drawer cabinets2 drawer cabinets and baseTable 'Safe C. I.Clock 0. F.Steel safe2 drawer cabinets and basesRoil top desk4 drawer index fileSwivel chair;;I1.".1'irii' vroni'lic:;Twl post M'IIHII.-'Index headf'iiie throadoi'-iRoll ton dedi1 Swivel chair] Cabinet1 Form J Cabinet and drawors1 Cabinet shelf find drawers 13 fl.5 Stools20 Layout tables10 Canvas baskets2 Counter scales platformi Counter stale "a is"1 Udder 5 ft.2 tW in. cloth presses and dies1 Work bench1 Roll top desk1 D flat top desk1 12 ft bookkeeper's desk1 2 drawer index file4 Stock tables1 Swivel arm chairl Swivel stool1 Side chair1 2 Wheel truck2 Canvas portable baskets! Singer sewinc macli. space no clutchI Ladder1 Platform scale 500 11).I Herbert \ T. chain fallsI Set snatch blocks -150 ft ropeI H ft 3 roll mangle w. 2 I). C. motorsI -W in. extractor helt driveI fill. P. D. C. motor1 Double roll uuelch tank2 Line abaft, 75 ft, appro*.IS Shop trucks portable2 Canvas port trucks1 Wilcox sewing machine "as is"1 'K ia. Sturdevent oxaust blower30 in. line shaft2 Quetch tanks and reels1 Ext. ladderI Flat ti.p il«ak single pedestal1 Lot repair parts for Tricot macli.7 1 ft. beams Nottingham1 Beam rackabove last 3 ilems parts Tricot inch1 Step.ladder1 J H. P. D. C. motor4 Seifert Raschell Jacquards 75 in. 20 ga. knitters2 Liberknect Triconit 168 in - 28 gaknitters14 Merrill 144 in. - 28 ga. Tricot knitters patterned after Nottingham* Nottingham 144 in. - 28 sa. Tricotknitters1 Merrill 7 ft. Tricot knitter "as is"1 10 IT. P. D. C. Motor1 r, IT. P. D. C. motorI s II. P. I). C. motor111123112111111I11Humidifying head systemBench drilllot parts for Tricot in roomParcel Post ScaleCanvas basketsScrew jacksLot maintenance suppliesWork bench and drawersBlow torchesNut and bolt cabinetPipe viseII. P. D. C. motor looseWoodworking table and visePrentice loose dig gear lathe 12 in.Emery stand D end12 in. drill pressPrentice loose ch'ge gear lathe 18 in.No. iCinn. Milling macli. less risingscrew, colic- drive "as is"1 y:de crank coinp. with B-. O. motort Kockford shancr - Sq ram cone dr.I El cry stand1 Wet stone grinder1 Machinist vice2 Machinist vice- 3 in.1 Field forge and motorfi Nottingham 144 in 28 ga. Milaneseknitting machines3 Merrill (pattern after Nottingham)14ft. - 28 ga Milanese knitting mach4 Nottingham 14 ft. - 28 ga. Milanesekn'it.inp- machineI Sause, Limhach 14 ft. - 28 ga. Milanese knitting machinei Nottingham 288 in.-28 ga. Tricotknitter1 Nottingham 240 in. 2P ga. Tricotknitter1 Anvil 75 lb.1 Lot scrap iron40 Canvas baskets10 M bobbins wood head and shank!5 Sewing machine spacesparts for knitting machine & winder1 ('bain falls - 3 tonI ]/)t swifts1 portable lift elevator - 800 lb.1 Universal embosser5 Work tablesfi Stools2 Ladders1 Lot eyelets1 T/it machine heads & parts "as is"1 Sinirc-r head and spacei Union head and space1 (i n Seneca loose change bench lathe25 Hand rivit sets2 Eyelet filler tubes1 Rivit set2 Work tables2 Cots- 3 ft. iron1 Cabinet - sliding door1 Rfeol chair6 Shop tools1 canvas basket1 Tah'e "A" Sewing 5 H. P. D. C.motor - 25 sewing mach, KruseMurphy1 Table "B" Sewing 5 H. P. D. C.motor - 25 sewing mach.KniseMurnhv1 Table "0" Sewing 5 H. P. D. C.motor - 17 Sewinir mach.KruseMurnhy1 Table "D" Sewing 5 H. P. D. C.motor 7 Sewing machines1 Table "E" Sewing 5 IT. P. D. C.motor-1 Metropolitan-2 Singer hds1 Table "F" Sewing mach. table 5 H.P. motor - 14 spaces and clutchesno head3 Oscilating fans 12 in.1 Canvas basket2 Tables with glove fitters atsteam traps1 Table with legger forms1 Table "G" Sewing 5 H. Pmotor 5 Mod. K Singer hds;ropolitan ; 17 Kruse, 10 Ski1 Table "H" Sewing 5 H. Pmotor - 15 Kruse, 10 Skinnt6 Electric irons2 Work tables1 Merrill 24 x 60 wet steam(able, pump hyd. lift and i2 Prosperity steam pressing t1 3 set coffee urn50 Chairs5 TablesI (ias plale and hood1 Stencil cutter Diagiapli1 Check Protector1 No. 6 Woodstock typewriter5 Conches3 Oscilating fans3 .Canvas baskets1 Sheridan cloth press broke1 C. W. Motor 1 H. "P.1 Platform scale2 Sheridan cloth presses1 Paper baler2 Cloth baskets1 Single roll collenderJ Centering frame - hou.e liiacl111 II. P. D. C. motor & Reev 1 Sdrum steam col lender - hoiwith take off1 Flat top desk1 4 roll emery tiger1 Double 30 in. blower1 Portable 3 roll mangle 30 :1 2 drum steel collender1 Copper heating kettle1 Motor 15 H. P. D. C.1 Line shaft O 50 ft.10 Tubular drying forms1 Motor 1 H. P, D. C.1 Motor 5 H. P. D. C.1 Platform scale 500 lb.25 Wilcox rowing heads "as i1 Skein tester1 Silk tensile tester44 Banner circular knitters1 Quantity warper, soiningarroom (vium-iient parts "as \1 truck 2 wheel7 Roam racks10 Pox trucks4 10 ft- circular warpers andracks1 Lift truck "as is "1 Platform scaie12 M Bobbins- fibre head ant4 Atwood single winders - no f"as is"3 10 ft. circular warpers and1 Motor 1 H. P. D. C.15 M bobbins, fibre head, woo*1G Atwood winders with swspindles each6 Leesonia Quillers, less take c1 Motor i H, P. D. c7 Canvas baskets1 Line shaft 150 ft.5 M bobbins, woodhead and si1 3Q in extractor belt driveI 24 in. extractor - belt drive1 30 in. extractor - belt drive2 Tanks with reels - power4 Portable steel transfer wet t1 Truck 2 wheel10 Canvas baskets

Merrill Silk Mill ComplexHAER NO. NY-126 (page 13)CONSTRUCTION METHODS - 1900When the complex was purchased in 1961 by the Hornell DevelopmentCompany, the company had an appraisal made of the complex.Thisreal estate appraisal provides a detailed description of the typeof construction of each building in the complex remaining as of1961.The appraisal was performed by the Cole-Layer-Trumble Co.,Dayton, Ohio in May, 1961.This appraisal outlines in detail themethods of construction and the types of materials used in erectingindustrial buildings in the early 1900's.The appraisal was performed on a building by building basis whichare numbered according to the accompanying map, item #6.(Thenumbering system differs from the 1939 bankruptcy sale documents.)

Merrill Silk Mill CcmbHAUK N6. m-L2b9r tf4-L43Z418 1. i1IsITEM #6/i--sir-?*to4 iA 3itfr.Vts;t14t11811 k, *'O-oPS-Mi&j LV)kiI (7)vy 4*. sdh.16664*ST&/?A// T &HoftNEit?/rr&DEVELOPMENT CO-OF HORNZLL NEW)V/?/rCOLE-LAYER-TRUMSLE COMPANYHEVALUATtONS - APPRAISALSDAYTON. OHIOf CBAPPRAISEDOATCSO.UE/'" '//-/ 'AlM-of

Merrill Silk Mill ComplexHAER No. NY-126 (page 15)TYPE OF CONSTRUCTIONBUILDING #1A One Story Brick Building.Size - 54* x 66' (South and 44'6" L/F West Walls Not Included.)FOUNDATIONConcrete wall and column footings.WALLS4" brick on 8" hollow tile backup, brick pilaster and corbeling16' high, wood sash windows.FLOORConcreteROOFFlat, sawtooth type, composition roofing, 2" plank decking, 10"channel purlins, 5' O.C., steel trusses, 22' O.C. 1 - run pipecolumns. 162 L/F corrugated metal and steel sash sawtooth walls8' high brick end walls.MECHANICAL FEATURESElectric lighting - Conduit wiring, fluorescent fixtures.Heating - Gas unit heaters.Plumbing - Roof and floor drains.OTHER FEATURES1 - brick and hollow tile cross walls.

Merrill Silk Mill ComplexHAER No. NY-126 (pagel6)TYPE OF CONSTRUCTIONBUILDING #2A Two Story Brick Building.Size - 44'6n x 100', 14' x 181 and 6' x 8'.FOUNDATIONConcrete walls and column footings.WALLS4" brick on 8" hollow tile backup, brick pilaster and corbeling29' high, wood sash windows.FLOORSFirst - Concrete at grade.Second - Hardwood flooring, 2" T & G. subfloor 12" I beams, 8' O.C.1 - 14" I stringer on 1 - run 10" I columns.ROOFD.P., composition roofing, plank decking, 4" x 12" rafters, 4' O.C.1 - run 6" pipe columns.MECHANICAL FEATURESElectric lighting - Conduit wiring, fluorescent fixtures.Heating - Gas unit heaters first floor only.Plumbing - 1 water closet, 1 sink.Elevator - 1 - 3,000# capacity, push button control, one- story level.OTHER FEATURESWood stairs first to second.

Merrill Silk Mill ConplexHAER No. NY-126 (page 17)TYPE OF CONSTRUCTIONBUILDING #3A Two Story Brick Building.Size - 45' x 83', 25' x 134', 18' x 24* and 10*x 18*.FOUNDATIONStone wall and column footings.WALLSStone, 3' high, 13" brick, pilaster and corbeling, 26' high,wo

Buildings #2 and #3 was a clasping room. Building #3 was an engine room and machine shop on the first flooT, with a storage room on the second floor and a cutting room on the third floor. Within Building #4, the first floor contained offices and the shipping area. The second floor was a finishing room and the third floor was a stock room.