Updates 2019 - Affordaplane PDF Free Download

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Affordaplane 103 GuidelinesAs with any ultralight, you have to watch your weight during construction. Do notdeviate from the plans, or add unneccessary weight. The Affordaplane 103 fuselageis shown in the following drawings. This fuselage differs from the traditional oneby using 1 inch by 2 inch square tubing for the rear fuselage. If you are building a103 version, you should follow these steps:1) Build the Affordaplane 103 fuselage shown in these drawings.2) Do not add the cockpit area. This saves building a cowling, and the associatedweight. Simply build the cockpit floor (page 9 of the drawings in the plans).You will want to reinforce the forward part of the floor with rivets. That is shownin a drawing. You can add a small windscreen and instrument pod as shown inthe following drawings.3) Use light weight wheels such as the Azusalite brand. Do not use wheelbarrowtires, they are too heavy.4) Use very little paint. You can easily add five pounds of paint to this airplane. Youjust want to fill the weave of the fabric and finish with a thin shiny top coat.5) Foam wings weigh more than aluminum rib ones. For a 103 airplane, use thealuminum ribs.6) You must use a motor that weighs under 75 pounds complete.Affordaplane 103 DrawingsThe following pages are for the 103 Affordaplane. This includes the fuselagedrawing with dimensions, and the gussets with dimensions. Also included are thewindscreen details, and instrument pod.

Not To Scale103-1/4”These tubes are 1” X 2” X .125” wall6061-T6 aluminum rectangle.110-1/2”Reference LinelongeronAll square tube except for thethree 1”x2” tail pieces are2”x2” x .125 wall 6061-T6aluminum square tube.verticalgussetslongeron(not to scale)1”x2” top and bottom taillongerons arranged this way.103

AFFORDAPLANEFull sizeDescription:Gusset A Part 1Drawing #40

AFFORDAPLANEFull sizeDescription:Gusset A Part 2Drawing #41

1"7"1 3/8"1 3/8"11 3/8"1"4"3/7"114"3/A4"3/1"4"3/AFFORDAPLANENot full sizeDescription:Gusset A DimensionsDrawing #42

1"5 1/2"1 1/2"1 1/2"1 1/2"1/2"1/2"7/8"B7/8"1/2"1"7/8"Full sizeAFFORDAPLANEDescription:Gusset B DimensionsDrawing #43

CAFFORDAPLANEFull sizeDescription:Gusset C Part 1Drawing #44

CAFFORDAPLANEFull sizeDescription:Gusset C Part 2Drawing #45

2"2"2"1"51/4"6"C1"11"10"AFFORDAPLANENot full sizeDescription:Gusset C DimensionsDrawing #46

DAFFORDAPLANEFull sizeDescription:Gusset D Full SizeDrawing #47

6 1/8"2"1 PLANENot full sizeDescription:Gusset D DimensionsDrawing #48

EAFFORDAPLANEFull sizeDescription:Gusset E Full Size Part 1Drawing #49

EAFFORDAPLANEFull sizeDescription:Gusset E Full Size Part 2Drawing #50

EAFFORDAPLANEFull sizeDescription:Gusset E Full Size Part 3Drawing #51

11 3/4"3 1/4"1 1/2"3 1/4"3"E2"2"10"2"1"3 1/4"1"1"AFFORDAPLANENot full sizeDescription:Gusset E DimensionsDrawing #52

FAFFORDAPLANEFull sizeDescription:Gusset F Full Size Part 1Drawing #53

FFull sizeAFFORDAPLANEDescription:Gusset F Full Size Part 2Drawing #54

1'-1/2"2"3/4"F1"2 3/4"3 1/2"3/4"2"3 1/4"AFFORDAPLANENot full sizeDescription:Gusset F DimensionsDrawing #551/2"3 1/4"1 1/4"

AFFORDAPLANEDescription:Gusset G Full Size Part 1Full sizeDrawing #56G

AFFORDAPLANEDescription:Gusset G Full Size Part 2Full sizeDrawing #57G

Full sizeAFFORDAPLANEGDescription:Gusset G Full Size Part 3Drawing #58

Full sizeAFFORDAPLANEDescription:Gusset G Full Size Part 3Drawing #58G

2"7 7/8"2"1"1"2 7/8"2 1/2"2 1/2"2 1/2"2 7/8"2 7/8""11 1/161 1/8"1"1"1/2"2"1"AFFORDAPLANENot full sizeDescription:Gusset G DimensionsDrawing #60

1/2"2"1"1/2"H1"3"1/2"1/2"1"AFFORDAPLANEFull sizeDescription:Gusset H DimensionsDrawing #61

1/2"AFFORDAPLANE1/2"Description:Gusset I DimensionsI1/2"1/2"2 5/8"2 5/8"6 1/4"5"Full size1 1/2"1 1/2"Drawing #62

1/2"1"4"1"J1"1"1"1"1/2"1"1"1/2"6"AFFORDAPLANEFull sizeDescription:Gusset J DimensionsDrawing #63

Full Size Fuselage Drawing with GussetsIf you are building a Light Sport Aircraft, or using a larger motor than 75 pounds inweight, we recommend using the original fuselage. This fuselage uses 2” x 2” x .125 inchwall 6061-T6 square tube.These drawings allow people to use the precut gusset kits offered by aplaneparts.com.The following pages contain the fuselage drawing with dimensions, and the gussets withdimensions.

AFFORDAPLANEDescription:Fuselage Tube LayoutDrawing #257-3/4"24"12-3/8"45-3/8" 7512"2"110-1/Datum Line58"Referece LineCut all tubes out of 2" x 2" x .125" wall6061-T6 Square Aluminum Tubing13-1/4"16-1/2"17"5 1090 14"21"42-1/2"103-1/4"