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SERIES 3000 THERMAL MULTI-PLANEINSTALLATION AND GLAZING MANUALNote: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!April 2021Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALTABLE OF CONTENTSGeneral Information.Pages 4-5Frame Fabrication and Cut List.Pages 6-7Sill Receptor Installation:Thermal Performance Recommendations.Page 8Sill Receptor installation.Pages 9-10Outside Glazed Systems:Center Set:Screw Spline Assembly.Page 11Shear Block Assembly.Page 12Front Set:Screw Spline Assembly.Page 13Shear Block Assembly.Page 14Back Set:Screw Spline Assembly.Page 15Shear Block Assembly.Page 16Glazing Procedures and Details:General Guidelines and Details.Page 17Center Set.Page 18Front Set.Page 19Back Set.Page 20Inside Glazed Systems:Center Set:Screw Spline Assembly.Page 21Shear Block Assembly.Page 22Front Set:Screw Spline Assembly.Page 23Shear Block Assembly.Page 24Jamb Assembly for 2-Sided SSG System.Page 25SSG Mullion Assembly.Page 26Captured Mullion Assembly for SSG System.Page 27Back Set:Screw Spline Assembly.Page 28Shear Block Assembly.Page 29Glazing Procedures and Details:General Guidelines and Details.Page 30Center Set.Page 31Front Set.Page 322-Sided SSG.Page 33SSG Bridge Installation and Sealing.Page 34Head & Sill Splice Installation.Page 35Back Set.Page 36April 20212Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALTABLE OF CONTENTSDrill Jigs and Frame Fabrication:Center Set, Outside Glazed.Page 37Center Set, Inside Glazed.Page 38Front Set.Page 39SSG Mullion and Sill.Page 40Back Set.Page 41Frame Installation:General Frame Installation Detail and Notes.Page 42Sill Anchoring.Page 43Outside Glazed Anchorage and Perimeter Seals.Page 44Inside Glazed Anchorage and Perimeter Seals.Page 45Glazing Adaptors.Page 46Expansion Installation.Page 47Optional Verticals for Multi-Set Application.Page 48Corners.Page 49Entrance Framing.Page 50Parts List.Pages 51-56April 20213Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALGENERAL INFORMATIONThe Oldcastle BuildingEnvelope Series 3000 Thermal Multi-Plane (2” x 4-1/2”) system represents thelatest in product development technology complemented by installer on-the-job input and experience.Proper use of this system will assure optimum results in erection and long-term performance.Oldcastle BuildingEnvelope does not control the application nor selection of its productconfigurations, sealant, or glazing materials and assumes no responsibility thereof. It is theresponsibility of the owner, architect and installer to make these selections are in strict compliance withapplicable laws and building codes.Over the years many components were added to our flush glaze systems. In addition, there are manyways to install storefront products. This manual represents recommendations for the best results.PROTECTION AND STORAGE:Handle the material carefully. Do not drop from the truck. Stack with adequate separation so that thematerial will not rub together. Store material off the ground. Protect against the elements and otherconstruction hazards by using a well-ventilated covering. Remove material from package if it is wet oris located in a damp area.CHECK MATERIAL:Check all material upon arrival for quality and to assure against shipping damage. Any visible damagemust be noted on the freight bill at the time of receipt. If a claim is required, then the receiving partymust process a claim with the freight company.Completely check construction, which will receive your materials against contract documents. Notifygeneral contractor by letter of any discrepancies before proceeding with work. Failure to do soconstitutes acceptance of work by other trades.Check shop drawings and installation instructions to become familiar with the project. The shopdrawings take precedence and include specific details for the project. The installation instructions areof a general nature and cover the most common conditions. Due to varying job conditions, all sealantsused should be approved by the sealant manufacturer, to insure they will function for conditions shownon instructions and shop drawings. They must be compatible with all surfaces in which adhesion isrequired, including other sealant surfaces. Use primers where directed by manufacturer of sealant. Besure to properly store sealants at recommended temperatures and check sealant for remainder of shelflife before using.FIELD CONDITIONS:·Do not install wall if there is a walkway with a down slope towards an entrance or a storefront.·All materials to be installed plumb, level and true. Aluminum to be placed in direct contact with themasonry or incompatible materials should be isolated with a heavy coat of zinc-chromate orbituminous paint.·After sealant is set and a representative amount of wall has been glazed (250 square feet ofmore), run a water hose to check installation. On large jobs, hose test should be repeated duringglazing operation. Test should be conducted in accordance with AAMA 501.2 specifications.·April 2021Coordinate protection of installed materials with general contractors and other trades.4Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALGENERAL INFORMATIONCLEANING MATERIALS:Cement, plaster, terrazzo, alkaline and acid based materials used to clean masonry are very harmfulto finishes and should be removed with water and a mild soap immediately or permanent staining willoccur. A spot test is recommended before any cleaning agent is used.EXPANSION JOINTS:Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shownat normal size. Actual dimensions may vary due to perimeter conditions and/or differences in metaltemperature between the time of fabrication and time of installation. For example, a 12 footunrestrained length of aluminum extrusion can expand or contract 3/32 of an inch over a 50 degreeFahrenheit change. Any movement potential should be accounted for at time of the installation.THERMAL IMPROVEMENT SUGGESTIONS:To maintain or improve your wall installation, the following items should be considered:1.Blinds or drapes prevent warm air from washing the window.2.Warm air ventilators too far from window will not adequately wash the window with air to preventcondensation.3.In extreme conditions, the fan of the heating systems should not cycle on and off, but runcontinuously.4.Some heating systems have a water injection feature that can raise humidity levels. The higherthe humidity levels the more likely condensation or frost will form. Raising the temperature andreducing humidity will usually solve this problem.5.On rare occasions, an extremely cold storm may cause frost to appear on the glass or framing. Aspace heater and electric fan blowing along the plane of the window wall can reduce or eliminatethis temporary condition.FABRICATION SUGGESTIONS:Oldcastle BuildingEnvelope recommends the use of our EZ Punch tooling for faster and moreaccurate fabrication of wall systems. If hand fabricating the mullions; drill fixtures are available toimprove accuracy. Fabrication instructions for use of these drill fixtures are described within thismanual on pages 37 through 41.April 20215Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALMATERIAL FABRICATION AND CUT LISTMeasure ROUGH OPENING to determine FRAME WIDTH and FRAME HEIGHT dimensions. Allow1/4" minimum clearance for shimming and caulking around perimeter frame. (FG-3413 Sill Receptorrequires minimum 3/8" joint at head)Cut material to size per dimensions given below:Frame MembersSub-Sill or Sill Receptor:Frame Height (Rough Opening minus Head & Sill Joints minusSub Sill height; FG-3223 minus 3/8", FG-3413 minus 1/2")Horizontal, Head & Sill:Horizontal Glazing Beads & Fillers:Day Light Opening (D.L.O.)D.L.O. minus 1/16"AccessoriesHorizontal Gaskets:Vertical Gaskets:D.L.O. plus 1/4" per footD.L.O. plus 1" plus 1/4" per footAccessoriesHorizontal Glazing Adaptors:Vertical Glazing Adaptors:Door Jambs:D.L.O. minus 1/16"D.L.O. plus 7/8"Rough Opening minus Head JointHEAD JOINT( 1/4")Mullions and Mullion Fillers:ROUGH OPENINGJAMB JOINT( 1/4")FRAME WIDTHHEAD, SILL & HORIZONTAL(D.L.O.)MULLION & FILLER(FRAME HEIGHT)OVERALL FRAME HEIGHTWITH SILL RECEPTORROUGH OPENINGFrame Width plus 1/4"HORIZONTAL GLASSBEADS & FILLERS(D.L.O. - 1/16")SILL JOINT( 1/4")SILL RECEPTOR (FRAME WIDTH 1/4")April 20216Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUAL2-SIDED SSG FRAME FABRICATION AND CUT LIST:Measure ROUGH OPENING to determine FRAME WIDTH and FRAME HEIGHT dimensions. Allow1/4" minimum clearance for shimming and caulking around perimeter frame. (FG-3413 Sill Receptorrequires minimum 3/8" joint at head)(Reference page 6 for elevation and terminology)Cut material to size per dimensions given below:Frame MembersSub-Sill or Sill Receptor:Frame Width plus 1/4"Mullions and Jamb (see Dtl A):Overall Frame Height minus 3" minus Sub Sill height.(FG-3223 minus 3/8", FG-3413 minus 1/2")Head & Sill:Horizontal (Shear Block Assy)Horizontal (Screw Spline Assy)Horizontal Glazing Beads & Fillers:Frame WidthDay Light Opening (D.L.O.)D.L.O. minus 1/16"D.L.O. minus 1/16"AccessoriesHead & Sill Exterior Gaskets:Head & Sill Interior Gaskets:Horizontal Gaskets:Vertical Gaskets:D.L.O. plus 1" plus 1/4" per footD.L.O. plus 1/4" per footD.L.O. plus 1/4" per footD.L.O. plus 1" plus 1/4" per footOther Members (as required)Horizontal Glazing Adaptors:Vertical Glazing Adaptors:Door Jambs:D.L.O. minus 1/16"D.L.O. pllus 7/8"Rough Opening minus Head "Sub-Sill HeightApril 20217Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALRECOMMENDATIONS FOR THERMAL PERFORMANCEPREFERREDNOT RECOMMENDEDSHIM & AIR SPACEMINIMUM 1/4" THICKXNOT ENOUGH METAL SHOWING AT "X"TO DERIVE THE GREATEST BENEFIT FROM YOUR STOREFRONT INSTALLATION,WE RECOMMEND YOU REVIEW THE DETAILS ABOVE.April 20218Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALFG-3223 SUB SILL INSTALLATIONSEAL END DAM TOSUB-SILL.INSTALL SUB-SILL AND END DAMFG3000-FP-4FG-3223ANCHOR SUB-SILL WITHIN 4" FROM EITHERSIDE OF INTERMEDIATE MULLIONS ANCHORSIZE AND FREQUENCY SHOULD BEDETERMINED BY STRUCTURAL REQUIREMENTS.CAP SEAL ANCHORS AS SHOWN.DRILL 5/16" WEEP HOLESLOCATE AT MID-LITESHIM UNDERSUB-SILL.INSTALL SPLICE SLEEVEUW-466 SILICONE SPLICE SHEETSEAL WITH A NON-SKINNINGNON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.1/4" NOMINALCLEAN EXCESSSEALANT AFTERINSTALLATION OFSYSTEM.SEAL SUB-SILL VERTICALSPLICE JOINTJUST PRIOR TO FRAME INSTALLATION,APPLY CONTINUOUS SEALANT ALONGGROOVE IN BACK LEG OF SUB-SILL.IMMEDIATELY INSTALL FRAME INTOSUB-SILL.SEAL SUB-SILL SPLICE JOINTSUP VERTICAL LEG OF FLASHING ANDMARRY INTO PERIMETER SEAL.DETAIL "A"April 20219NOTE:1) SUB-SILL SHALL BE INSTALLEDLEVEL AND SHOULD NEVERTILT TOWARDS INTERIOR OFBUILDING.2) REFERENCE PAGE 43 FOR ENDREACTIONS FOR SPECIFIC SILLANCHORS3) SPLICE SUB-SILL AT MID-LITEON LONG RUNSPhone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALFG-3413 SUB SILL INSTALLATIONINSTALL SILL RECEPTOR AND END DAMFG3000-FP-78ATTACH W/ (2) FS-320NOTE: IF A TWO PIECE HEAD RECEPTORIS NOT USED, A 1/4" MINIMUM CLEARANCEIS REQUIRED AT THE HEAD CONDITION TOALLOW FRAME INSTALLATION.SEAL END DAM TOSILL RECEPTOR.FG-3413FG3000-FP-78FS-320ANCHOR SILL RECEPTOR WITHIN 4" FROM EITHERSIDE OF INTERMEDIATE MULLIONS. ANCHORSIZE AND FREQUENCY SHOULD BEDETERMINED BY STRUCTURAL REQUIREMENTS.CAP SEAL FLASHING ANCHORS AS SHOWN.SHIM UNDERSILL RECEPTOR.DRILL 5/16" WEEPHOLES @ MID-LITEINSTALL SPLICE SHEETNOTE: INSTALL SILL RECEPTOR LEVEL.UW466 SILICONE SPLICE SHEET1/4" NOMINALREFERENCE DETAIL "A"PAGE 6 FOR ADDITIONALSEALANT INFORMATIONSEAL WITH A NON-SKINNINGNON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND UNDER SPLICE.SEAL SILL RECEPTORVERTICAL SPLICE JOINTJUST PRIOR TO FRAME INSTALLATION,APPLY CONTINUOUS SEALANT ALONGGROOVE IN FRONT AND BACK LEGS OFSILL RECEPTOR AND AROUND JOINT ASSHOWN. IMMEDIATELY INSTALL FRAMEINTO SILL.CLEAN EXCESSSEALANT AWAY.FG-3413SET FRONT OF FRAME INSILL RECEPTOR AND TILTBACK INTO PLACE.NOTE:1) SUB-SILL SHALL BE INSTALLED LEVELAND SHOULD NEVER TILT TOWARDSINTERIOR OF BUILDING.2) THE FG-3413 SILL RECEPTOR ISDESIGNED TO WITHSTAND A MAXIMUMEND REACTION OF 600 LBS.3) SPLICE SILL RECEPTOR AT MID-LITE.April 2021INTERIOR PERIMETER SEALAT SILL IS OPTIONAL AND FORCOSMETIC PURPOSES ONLY.10Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, CENTER SET SCREW SPLINE ASSEMBLYFS-8 TYPPART#: 10223FG-35142-11/16"TYP29/32"TYPAPPLY SILICONE SEALANT INGLAZING REGLET OF VERTICALWHERE IT MARRIES WITH SEALANTAPPLIED TO THE HORIZONTALSFG-3495FG-34951 3/4"TOP OFHORIZONTAL1/4"FG-31974"1 3/4"FG-3220PART# 11221 3/4"APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINT"F" (0.257 DIA)DRILL TYPICALAPPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFG-31981/4"FG-3220PART# 1122REFERENCE PAGE 37 FOR USE OF DJ-8 DRILL FIXTURE.April 202111Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, CENTER SET, SHEAR BLOCK FABRICATION & ASSEMBLYFG-351429/32"2-11/16"#11 (0.191Ø)TAP HOLE(TYP.)APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS#11 (.191)TAP HOLE(TYP)FG-3495*FG3000-FP-62 (PART # 35017)FS-9 (TYP)#11 (.191)CLEAR HOLE1"TOP OFHORIZONTAL11/32"1 1/4"FG-3495FS-71 3/4"*AC-119-1 (PART#:6295)FS-64"FG-3220PART# 1122FG-319711/32"APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINT1 1/4"7/16"29/32"APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFS-61/4"DRILL 1/4" DIA.HOLE FORROLL PINROLL PINTYP. #25 (.149)TAP HOLENOTE:*SHEAR BLOCK PACKAGES INCLUDEFASTENERS AND ROLL PINSFG-3198FG-3220PART# 1122REFERENCE PAGE 37 FOR USE OF DJ-8 DRILL FIXTURE.April 202112Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, FRONT SET SCREW SPLINE FABRICATION & ASSEMBLYFS-8 (TYP)PART#: 102231 1/4"(TYP)5/8"(TYP)1 1/4"(TYP)FG-328411/16"(TYP)FG-32831 3/4""F" (.257 DIA)DRILL TYPICALSEALANTEXTERIOR ONLYFG-3296TOP OFHORIZONTALAPPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWN1/4"FG-32944"FG-3284HP-17APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINT1 3/4"FG-3280APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALFG-3278REFERENCE PAGE 39 FOR USE OF DJ-7 DRILL FIXTURE.April 202113Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, FRONT SET SHEAR BLOCK FABRICATION & ASSEMBLY1 1/4"(TYP)5/8"(TYP)FG-328411/16"(TYP)1 1/4"(TYP)FG-3283*FG3000-FP-31PART# 8781 3/8"FS-9 (TYP)#11 (.191Ø)TAP HOLE(TYP.)FG-3296TOP OFHORIZONTAL5/8"FS-64"FG-3294APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINT*FG3000-FP-30PART# 876APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNHP-17FS-55FS-6APPLY SILICONE SEALANTIN GLAZING REGLET OF 1 3/8"VERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTYP. #25THE HORIZONTALTAP HOLENOTE:*FG3000-FP-29*SHEAR BLOCKPART # 843PACKAGESINCLUDE FASTENERS#11 (.191 Ø)CLEAR HOLEFG-3280FG-3278REFERENCE PAGE 39 FOR USE OF DJ-7 DRILL FIXTURE.April 202114Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, BACK SET SCREW SPLINE FABRICATION & ASSEMBLY1 1/4"(TYP)FS-8 (TYP)PART#: 102235/8"(TYP)1 1/4"(TYP)APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS11/16"(TYP)"F" (.257 DIA)DRILL TYPICALFG-32915/8"TOP OFHORIZONTAL1/4"FG-3293HP-174"FG-3284APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTAPPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFG-3283FG-32781 3/4"FG-3280REFERENCE PAGE 41 FOR USE OF DJ-7 DRILL FIXTURE.April 202115Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, BACK SET SHEAR BLOCK FABRICATION & ASSEMBLY1 1/4"(TYP)5/8"(TYP)1 1/4"(TYP)FG-3284FG-3283APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS11/16"(TYP)FS-9 (TYP)#11 (.191 Ø)CLEAR HOLEFG-32911/4"#11 (.191Ø)TAP HOLE( TYP.)*FG3000-FP-30PART# 876FS-6TOP OFHORIZONTAL*FG3000-FP-30PART# 876FG-3293HP-175/8"FS-554"FS-6APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTNOTE:*SHEAR BLOCKPACKAGESINCLUDE FASTENERSAPPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFG-3280FG-32781 3/8"*FG3000-FP-29PART# 843TYP. #25TAP HOLEREFERENCE PAGE 41 FOR USE OF DJ-7 DRILL FIXTURE.April 202116Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZING GUIDELINES1.REMOVE GASKETS FROM ROLL AND ALLOW TO RELAX OVERNIGHT. ALL GASKETS TO BE CUTD.L.O. PLUS 1/4" PER FOOT HORIZONTALLY AND D.L.O. PLUS 1" PLUS 1/4" PER FOOTVERTICALLY.2.VERTICAL GASKETS RUN THRU, HORIZONTAL GASKETS SHOULD BE MITERED ON ENDS ASSHOWN IN DETAIL "A".3.INSTALL INTERIOR GASKETS PRIOR TO GLAZING. CORNERS OF INTERIOR GASKETS TO BESET IN SEALANT (DTL."B") AND CORNERS SEALED JUST PRIOR TO SETTING GLASS (DTL."A").NOTE: CLEAN GASKETS AND SURFACES WITH ISOPOPYL ALCOHOL PRIOR TO SEALINGCORNERS.4.LOCATE SETTING BLOCKS AT EITHER 1/4 POINTS OR 1/8 POINTS, DEPENDENT ON SIZE OFGLASS.5.GLASS BITE AT TYPICAL HORIZONTAL AND VERTICAL MEMBERS IS 7/16". AT SSG VERTICAL3/4".6.GLAZE OPENINGS FROM BOTTOM TO TOP. INSTALLING WATER DIVERTERS IN HORIZONTALABOVE, AFTER LITE BELOW IS IN POSITION.7.WATER DIVERTERS (FG1000-FP-2) MUST BE LOCATED ON EACH END OF HORIZONTALS ANDSET IN SEALANT.8.WHEN INSTALLING GLASS: FIRST, WET TOP OF SETTING BLOCK WITH SOAPY WATER. ONCEGLASS IS SET IN PLACE, PUSH GLASS AGAINST INTERIOR GASKET AT SETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSE DIAGONAL CRACKS TOWARDS SETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLING GASKET(S) IN CORNERS.SEAL CORNERS ATGLAZING TRACK PRIORTO SETTING GLASS.15 SEAL CORNERS GASKETRACE AT WATERDIVERTER.MITER HORIZONTAL GASKET TOVERTICAL GASKETDETAIL "A"DETAIL "B"April 202117Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, CENTER SET GLAZING DETAILFG-1133 PART# 364VERTICAL GASKETSRUN THROUGHFG-3220PART#: 1122FG-3144FG1000-FP-2PART#: 6887SET IN PLACEWITH SEALANTApril 202118Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, FRONT SET GLAZING DETAILFG-1133PART#: 364VERTICAL GASKETSRUN THRU.HP-17PART#: 10267FG-3295FG1000-FP-2PART#: 6887SET IN PLACEWITH SEALANTApril 202119Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALOUTSIDE GLAZED, BACK SET GLAZING DETAILFG-1133PART#: 364VERTICAL GASKETSRUN THRU.HP-17PART#: 10267FG1000-FP-2PART#: 6887SET IN PLACEWITH SEALANTFG-3290April 202120Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, CENTER SET SCREW SPLINE FABRICATION & ASSEMBLYFG-3514FS-8 TYPPART# 102232-11/16"TYP29/32"TYP1/4"FG-3495APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALSFG-31981 3/4"TOP OFHORIZONTAL1/4"1 3/4"FG-31974"FG-3221PART#: 7952APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNAPPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTFG-34951 3/4""F" (0.257 DIA)DRILL TYPICALFG-3278PART#: 841REFERENCE PAGE 38 FOR USE OF DJ-8 DRILL FIXTURE.April 202121Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, CENTER SET SHEAR BLOCK FABRICATION & ASSEMBLYFG-3514DRILL 1/4" DIA.HOLES FORROLL PIN29/32"TYP1/4"APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS*AC-119-1 (PART#:6295)7/16"FG-349511/32"ROLL PIN1 1/4"FS-9 (TYP)TOP OFHORIZONTALFG-31981/4"11/32"*AC-119-1 (PART#:6295)1 1/4"4"FS-9 (TYP)FS-6FG-3197FG-3221PART#: 7952"/1612-1APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTFS-6APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWN*FG3000-FP-62 (PART#: 35017)1"FG-3495#11 (0.191 DIA)TAP HOLE TYP.#25 (0.149 DIA)TAP HOLE TYP.FG-3278PART#: 841NOTE:* SHEAR BLOCK PACKAGES INCLUDEFASTENERS AND ROLL PINSREFERENCE PAGE 38 FOR USE OF DJ-8 DRILL FIXTURE.April 202122Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, FRONT SET SCREW SPLINE FABRICATION & ASSEMBLY5/8"TYP1-1/4"TYPFS-8 TYPPART# 1022311/16"TYP1-1/4"TYP5/8"APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWN"F" (0.257 DIA)DRILL TYPICALFG-3291TOP OFHORIZONTAL4"1/4"HP-17FG-3293FG-3284APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTAPPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALFG-3283FG-32801 3/4"FG-3278REFERENCE PAGE 39 FOR USE OF DJ-7 DRILL FIXTURE.April 202123Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, FRONT SET SHEAR BLOCK FABRICATION & ASSEMBLY"/41 1 YP)(T5/8"(TYP)"/41 1 YP)(TFG-328411/16"(TYP)1/4"FG-3283#11 (0.191 DIA)TAP HOLE(TYP.)*FG3000-FP-30PART# 876FS-9 (TYP)APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFG-3291TOP OFHORIZONTAL5/8"FS-64"FG-3293HP-17APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTFS-55*FG3000-FP-30PART# 876APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALNOTE:*SHEAR BLOCK PACKAGESINCLUDE FASTENERSFS-6#11 (.191 Ø)CLEAR HOLE1 3/8"FG-3280TYP. #25TAP HOLE*FG3000-FP-29PART# 843FG-3278REFERENCE PAGE 39 FOR USE OF DJ-7 DRILL FIXTURE.April 202124Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, FRONT SET SHEAR BLOCK FABRICATION & ASSEMBLYFS-8PART #: 10223FG3000-FP-4BED IN SEALANT1 3/4"1 1/4""F" (0.257 DIA) DRILLHEAD & SILLFG-34365/8"NOTCH ATHEADFG-32801 1/16"#11 (0.191 DIA)TAP HOLE1 1/4"5/8"TOP OFHORIZONTAL*FG3000-FP-30PART# 876FS-9 (TYP.)9/16"FG-3293USE WITHCAPTUREDMULLIONAPPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALFS-55FG-3334USE WITHSSG MULLION1 3/4"FG3000-PP-56END DAM. ALIGN WITHGLAZING POCKET OFJAMB AND SEAL TOTO JAMB AND SILL1 1/4"9/16"FS-55APPLY SILICONESEALANT TO ENDOF HORIZONTALSAND VERTICALSAS SHOWNFG-3280FG-3278DRILL 5/16" WEEP HOLESLOCATE AT 1/4 POINTS(DO NOT COVER WITH SETTING BLOCK)FS-8PART #: 10223NOTE:*SHEAR BLOCK PACKAGESINCLUDE FASTENERSREFERENCE PAGE 40 FOR USE OF DJ-7 DRILL FIXTURE.April 202125Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, FRONT SET 2-SIDED SSG FRAMING FABRICATION AND ASSEMBLYFS-8PART #: 10223MULLCENTERLINE3/4"3/4""F" (0.257 DIA) DRILLHEAD & SILLFG-3436FG-3333#11 (0.191 DIA)TAP HOLE1 1/4"5/8"*FG3000-FP-30PART# 8765/8"FS-9 (TYP.)TOP 5APPLY SILICONESEALANT TO ENDOF HORIZONTALSAND VERTICALSAS SHOWNFG-3278FG-3280FS-8PART #: 10223DRILL 5/16" WEEP HOLESLOCATE AT 1/4 POINTS(DO NOT COVER WITH SETTING BLOCK)REFERENCE PAGE 40 FOR USE OF DJ-7 DRILL FIXTURE.April 202126Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, FRONT SET FABRICATION & ASSEMBLYMULLCENFS-8PART #: 10223TERLINE3/4"3/4""F" (0.257 DIA.) DRILLHEAD & SILLNOTCH ATHEADFG-34365/8"FG-34371 1/16"TOP OFHORIZONTAL#11 (0.191 DIA)TAP HOLE1 1/4"5/8"9/16"*FG-3000-FP-30PART# 876FS-9 (TYP.)APPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALFG-3293MULLCEN3/4"TERLINEFS-55APPLY SILICONESEALANT TO ENDOF HORIZONTALSAND VERTICALSAS SHOWN3/4"FG-3278FS-8PART #: 10223FG-3280DRILL 5/16" WEEP HOLESLOCATE AT 1/4 POINTS(DO NOT COVER WITH SETTING BLOCK)REFERENCE PAGE 40 FOR USE OF DJ-7 DRILL FIXTURE.April 202127Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, BACK SET SCREW SPLINE FABRICATION & ASSEMBLY1-1/4"TYP5/8"TYPFS-8 (TYP.)PART# 102231-1/4"TYP11/16"TYPAPPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS"F" (0.257 DIA)DRILL TYPICALFG-32961 3/4"TOP OFHORIZONTALFG-32944"HP-171/4"FG-3284APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTFG-3284FG-3283APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNFG-32801 3/4"FG-3278REFERENCE PAGE 41 FOR USE OF DJ-7 DRILL FIXTURE.April 202128Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZED, BACK SET SHEAR BLOCK FABRICATION & ASSEMBLY"/41 1 YP)(TAPPLY SILICONE SEALANTIN GLAZING REGLET OFVERTICAL WHERE IT MARRIESWITH SEALANT APPLIED TOTHE HORIZONTALS"/41 1 YP)(T5/8"(TYP)1 3/8"11/16"(TYP)TYP. #25TAP HOLEFS-9 (TYP)#11 (.191Ø)DRILL THRU TYP.#11 (.191 Ø)CLEAR HOLE*FG3000-FP-31PART# 878TOP OFHORIZONTAL*FG3000-FP-30PART# 876FG-3296FS-65/8"FG-3294HP-174"FS-55APPLY SILICONESEALANT 4" UPINTERIOR SNAPJOINTFS-6FG-32841 3/8"FG-3280FG-3283FG-3278*FG3000-FP-29PART# 843APPLY SILICONESEALANT TO ENDOF HORIZONTALSAS SHOWNREFERENCE PAGE 41 FOR USE OF DJ-7 DRILL FIXTURE.April 202129Phone: 1-866-OLDCASTLE (653-2278)Web: www.obe.com
SERIES 3000 THERMAL MULTIPLANE NSTALLATION MANUALINSIDE GLAZING GUIDELINES1.REMOVE GASKETS FROM ROLL AND ALLOW TO RELAX OVERNIGHT. ALL GASKETS TO BE CUTD.L.O. PLUS 1/4" PER FOOT HORIZONTALLY AND D.L.O. PLUS 1" PLUS 1/4" PER FOOTVERTICALLY.2.VERTICAL GASKETS RUN THRU, HORIZONTAL GASKETS SHOULD BE MITERED ON ENDS ASSHOWN IN DETAIL "A".3.INSTALL EXTERIOR GASKETS PRIOR TO GLAZING. CORNERS OF EXTERIOR GASKETS TO BESET IN SEALANT (DTL."B") AND CORNERS SEALED JUST PRIOR TO SETTING GLASS (DTL."A").NOTE: CLEAN GASKETS AND SURFACES WITH ISOPOPYL ALCOHOL PRIOR TO SEALINGCORNERS.4.LOCATE SETTING BLOCKS AT EITHER 1/4 POINTS OR 1/8 POINTS, DEPENDENT ON SIZE OFGLASS.5.GLASS BITE AT TYPICAL HORIZONTAL AND VERTICAL MEMBERS IS 7/16". AT SSG VERTICAL3/4".6.GLAZE OPENINGS FROM BOTTOM TO TOP, INSTALLING WATER DIVERTERS IN HORIZONTALABOVE, AFTER LITE BELOW IS IN POSITION.7.WATER DIVERTERS (FG1000-FP-2) MUST BE LOCATED ON EACH END OF HORIZONTALS ANDSET IN SEALANT.8.WHEN INSTALLING GLASS: FIRST, WET TOP OF SETTING BLOCK WITH SOAPY WATER. ONCEGLASS IS SET IN PLACE, PUSH GLASS AGAINST EXTERIOR GASKET AT
5. On rare occasions, an extremely cold storm may cause frost to appear on the glass or framing. A space heater and electric fan blowing along the plane of the window wall can reduce or eliminate this temporary condition. FABRICATION SUGGESTIONS: Oldcastle BuildingEnvelope recom
