Transcription
DIESEL GENERATING SETWUXI KIPOR POWER CO., O3KDA11SSO3KDA13SSO3KDA16SSO3
PrefacePlease read this instruction and ensure understand all regulations concerninghandling, check and maintenance thoroughly prior to application.Failure to follow this instruction may cause serious accidents.WarningIncorrect operation is likely to lead accidents.Operate and maintain the machine on the basis of thorough understanding of thisinstruction.Place this instruction in the fitting box or near machine after reading because itis regularly needed.If this introduction is lost or damaged, please order one from local KIPORdealer.Please provide this introduction to another user whom machine will betransferred to.Machine may be improved or modified. Therefore actual conditions may bedifferent from this introduction.If you have any doubt, please consult local KIPOR dealer.Machine is the special diesel generator for ground application.Safety information contained in this introduction are extremely important.
Information about labeling, purchase of partsand contact for occurrence of errorsLabeling of machineThe choice of the electric cableThe choice of the electric cable depends on the allowable current of the cableand the distance between the load and the generator. And the cable sectionshould be big enough.If the current in the cable is bigger than the allowable current, it will become overAt panelhot and the cable will be burnt. If the cable is long and thin, the input voltage ofForbid removing labels without proper reasons.the electric appliance will be not enough, causing that the generator doesn't start.In the following formula, you can calculate the value of the potential "e".Potential (v) Labeling of engineOn the top of engine cylinder hoodForbid removing labels withoutproper reasons.Mark the engine No. at one side of engine.Purchase of parts and contact for occurrence of errorsIf user intends to purchase certain parts or finds any errors, please provide typeof machine and actual running period to local KIPOR after-sales department.For example:1Length58Section areaCurrent (A)3The relations among of the allowable current, and length, section of the Insulatingcable (single core, multi-core) are as follow:(Presume that the use voltage is 220V and the potential is below 10V.section mm2The application of the single-core insulating 00100125150200section mm2The application of the multi-core insulating 38100A383838505060CurrentType: KDE15SS3Actual running period: 1000hoursError 021007122
Content11. APPENDIX1. SafetyModified coefficient tableof ambient condition powerAltitude: 0 mAmbient temperature: 25Relative humidity: 30%Ambient modified coefficient: C (Relative humidity 30%)Ambient temperature ( 50.980.960.910.890.850.820.730.710.6211.2 Attentions21.3 Warning labels72. Machine introductionThe conditions of generator rated 0.560.540.520.50.480.46Note: When the relative humidity is 60%, the modified coefficient is C-0.01When the relative humidity is 80%, the modified coefficient is C-0.02When the relative humidity is 90%, the modified coefficient is C-0.03When the relative humidity is 100%, the modified coefficient is C-0.04Counting example:When the rated power of generator is PN 5KW, altitude is 1000m, ambienttemperature is 35P PN(C-0.02) 5, relative humidity is 80%, the rated power of generator is:(0.82-0.02) 4KW70112.1 Use and laws112.2 Main technical parameters122.3 Outlook and parts' names172.4 Structure182.5 Operation panel192.5.1 Configuration and name192.5.2 Functions and operation introduction202.5.3 Functions and identification of protectors223. Connection of load233.1 Capacity of motor233.2 Selection of 3-phase cable243.3 Connection of loading equipment253.3.1 3-phase power supply (400V/415V)253.3.2 Single-phase power supply (120V/240V)253.3.3 Connect loading equipment273.3.4 Low-load operation273.4 Earth400011.1 Safety marks4. Transportation and overlapping-storage27294.1 Lifting attentions294.2 Transportation attentions294.3 Overlapping-storage attentions305. Installation316. Operation336.1 Fuel, lubricant and cooling water336.1.1 Fuel336.1.2 Lubricant346.1.3 Cooling water34
6.2 Operation of storage battery356.2.1 Check of storage battery366.2.2 Charging attentions366.3 Pre-start preparations376.3.1 Fill fuel376.3.2 Keynotes for filling fuel with outside fuel tank376.3.3 Fill lubricant386.3.4 Fill cooling water386.3.5 Trial running396.3.6 Quantity re-confirmation of lubricant and cooling water396.4 Operation406.4.1 Pre-start checks406.4.2 Adjustment upon start and no-load426.4.3 Keynote for load running426.4.4 Stop the machine446.4.5 Running on the automobile446.4.6 Start procedure456.5 Long-term storage467. Maintenance and check7.1 Check7.1.1 Torque list4747487.2 Periodical checks and intervals497.3 Periodical check517.3.1 Per 50hours517.3.2 Per 250 hours537.3.3 Per 500hours547.3.4 Per 1000hours567.3.5 Per 2000hours578. Error-shooting589. Electrical wiring drawing639.1 Wiring drawing of generator639.2 Wiring drawing of engine669.3 Fuel system drawing679.4 Lubricant system drawing6810. Warranty statement6911.Appendix7010. Warranty statementThank you for buying KIPOR products, ifdisqualification happens to your generatorsets, our company will ensure belowfollowings according to this warrantystatement.Guarantee contentOur company will provide free repair ifmaterial or product disqualification happen tothe genuine part of your generator. (Freerepair is called guarantee repair in belowpassage, which means change and repairthe parts). In addition, the disqualificationparts will belong to KIPOR.Guarantee termThe term of guarantee repair starts from theday you bought the machine and lasts oneyear.But if machine is long-term orfrequently used, the guarantee term will besix months.Other guarantee thingsBattery will be guaranteed according tostandards made by the accessory producers.Please consult with the store you bought themachine or KIPOR generator service store.(Only for generators with battery).Things which can't be guaranteedErrors caused by below reasons can't beguarantee repaired.Fail to check and maintain machine timelyaccording to the instruction.Fail to operate according to the instruction.Badly or wrongly maintain.Over-time work.Change without promise of KIPOR.Error caused by inattentionUse anti-purity accessory or discommendgrease.Below things can't be guarantee repaired.Aging after a period of time, such asnature fading on cover of decorated dopeand plated metal.General feeling phenomenons which don'taffect quality and performance, such assound, shock, etc.Problems brought by typhoon or flood.Problems brought by medicine or saltdamage.Cost of below things is not paid.Expendable, such as spark plug, aircleaner, fuel filter, lamp, tie plate, sealwasher, fuse, and brush and grease andso on.Repair machine not in KIPOR generatorservice store or store where you boughtthe machine.Check, clean, adjust and maintain timely.Inconvenient and loss brought by can'twork, such as shutout or business loss.Compensate cost beyond instruction inthis warranty statement.Guarantee rangeThis guarantee is just for generator boughtinland, and will be end if bring abroad.Ways to receive guarantee repair.Please bring generator, warranty statementand invoice to the store you bought themachine or KIPOR generator service store toget guarantee repair. We will not provideguarantee repair if you don't bring withwarranty statement.Guarantee repair go into effect.The guarantee repair goes into effect assoon as you and the supplier write downsome important terms on the warrantystatement and sign or seal.WUXI KIPOR POWER CO.LTDBeside jingyi Rd, Third-stage Development section of Wangzhuang Industry Area.Wuxi High & New Technology Industry Development Zone.Tel: 0086-510-85205041Fax: 0086-510-85203796E-MAIL: kipor@kipor.comnxkipor@kipor.com69
9.4 Lubricant system drawingWarningPlease read and observe all safety and precautioninformation.Failure to observe them and incorrectoperation can lead to serious injury even death.1.1Safety marksPlease carefully read and thoroughly understand this introduction andprecautions and attentions marked on the machine prior to operation, check andmaintenance. Then official operation is allowed.Identify conditions of risks and damages if operation is incorrect with followingBypass tubeFuel injection pumpTo cylinder hoodAuxiliaryboxRadiatorpumpCooling water1. SafetyDangerIndicates the extreme risk. Incorrect operation can lead toserious injury even death.Indicates the potential risk. If no measures are taken toWarningAttendedavoid risk, serious injury even death is very likely to occur.Attention reminds operator not to ignore potential risks. If nomeasures are taken to avoid risk, mild or moderate injury ormechanical damage is very likely to occur.[Attended operation]Indicate that mechanical damage or shorter duration and etc. is likely to occur incase of neglect.However, it is impossible for our company to expect all risks concerningconditions of operation, check and maintenance. Therefore warnings containedin the introduction and identified on the machine are exclusive and complete.User shall take own responsibility for safety if user does operation, check andmaintenance not mentioned herein.681
1.2 AttentionsOil trayLubricant pump(builtin relief valve)gear of working oil pumpPlace fire-fighting apparatus around to avoid fire risk.Place first-aid devices.Place statement about treating fire and accidents on site.Publicize contact information of emergency center and itstelephone number on site.Waste gas from engine is toxic. Prevent poisoning of wastegas.Do not run the machine in the place with bad ventilation orfull of waste gas.2Crank bearingRequired fire-fighting apparatus and first-aid devices67Lubricant filterFuel injection pumpAfter work and engine stops, temperatures of cooling waterand lubricant are still high. In addition they are under certainpressure. If operator drains lubricant or cooling water orreplaces filters in such case, scalding occurs probably.Operator must carry out such operations in the specified orderafter temperature falls down.As engine stops running and water temperature falls down,slowly turns fill-in cover to release inside temperature. Thentake off fill-in cover of water tank.Bypass pipe valveForbid taking fill-in cover of water tank off at hightemperature.To cylinder hoodfill oil into rockerPlease pay attention to any abnormality concerning sound,vibration, color of exhaust, oil leakage and abnormal alarmduring running, check or maintenance. If any abnormality isfound, stop running machine immediately. Report to thesuperior and take proper measures. Forbid working themachine before abnormality is eliminated.Cam bearingIf any abnormality is found,To gearbox (fill oil in the9.3 Fuel system drawingOnly professional technicians with required skills are allowedto operate this machine. Otherwise, accidental injury or electricshock is possible.Do not operate the machine when user is extremely tired,drinks alcohol or takes certain medicine. Unwell operatormakes incorrect responses or acts slowly upon emergencysituations, leading to accidental injury and so on.Please wear proper clothes and safety devices.
Inlet connection of outside fuel tankWater seperator (1)Electromagnetic feeding pumpFuel nozzleFuel injection pumpFuel tank9.2 Wiring drawing of engineDo not run the machine in the place with bad ventilation suchas room, stockroom, cabin, tunnel and enclosed box.If it is necessary to run the machine on mentioned conditions,necessarily extend exhaust pipe outside of room and provideproper ventilation device to ensure sufficient ventilation.Mount the plug screw to water outlet of exhaust muffle andensure no leakage of waste gas. Otherwise there is risk ofleakage of waste gas.Electric shockTouching output terminals of running machine leads to electricshock even death, particularly when hands are wet.Cut off the breaker and stop running machine before wiring.(If machine is run with shunt feeding, please cut off powerfeeder outside of machine.)Close the cover of output terminal and screw down holdingscrews when machine is running.Touching the circuit in the control panel of running machineleads to electric shock even death. Please screw down holdingscrews.Close the breaker (OFF) and stop the machine before openingthe control panel in consideration of changeover of runningmachine and other reasons.Stop engine and take out ignition key before checking thecontrol panel.Fuel pump only for outsidefuel tank (electrical)Water seperator (2)Fuel filterKeep far away from rotating part of running machine.If operator touches part of running machine rotating at highspeed, he/ she will be injured.Close side door of running machine carefully.If it is necessary to open side door of running machine, keephand and face away from rotating part of running machine.Stop running machine prior to check and maintenance.Precaution of fire riskFuel, lubricant and anti-freezing liquid are easily inflammablematerials. If they are exposed to flame or ignition source, thereis fire risk.663
4Blue 18#65Black & Blue20#Blue 18#AdjusterYellow 16#Blue 18#Green& Blue20#Red & Blue20#Blue 18#Yellow 20#Gary & Blue20#Green18#Blue 18#Red 18#Civic-electricityinputBlue 10#Yellow 10#Red 10#BatteryBrown 18#Orange 18#Black 12#White18#Green 20#Purple & Orange18#Yellow & Green18#Starting electromotorStarting magnetRed 14# K1Green 14#Red 18#Red 18#Green 18#Purple 20#Yellow 12#Black 12#Red 12#Green 12#IntelligentpanelcontrollerPink 20#Brown 20#Flywheel ACLow oil Voltage samplingWaterpressuretemperature switchswitchWhite18#Reheating signal outputGray 18# Starting signal outputGray & White 20# over loading signal outputWhite20#CurrentsamplingYellow 0.5Green 0.5Red 0.5Black 0.5Voltage samplingGreen & Blue 20#Abnormal signal inputRunning signal outputOrange 18#Yellow & Black 20#Green & Black 20#Generator ACsignal inputshunt tripBlack 20#Black 20#Red & Black 20#Yellow & Green 12#Black 12#Red 12#Yellow 12#Green 12#Green 12#Red 12#Yellow 12#Black 12#Black 12#Green 12#Red 12#Green 12#Red 12#Yellow 12#Yellow 12#Blue & White 20#Purple &Gray 20#Pink &KM1 Blue 20#Orange &Blue 20#Starting signal inputIntelligent paneldisplayControlsignalPurple & Black 20#Yellow &Blue 20#Brown &Blue neratorsupply outputCivic-electricitysupply outputOn/off relation sheet of switch lock:Selection switch of fuel feed pump 1 3SS3-10B ABBSA1Fuel feed pump 1DC12VM1 M2SQ1 SQ2 SQ3 Level controller 1Ignition switchJk4271SATransformer1 220V/15V 40ATCCharging regulator 135AhStorage battery 1 6-QW-36 12V 36Ah 310AGBAVR1 PLY-DAVR-95SAVR (Intelligence)50/5mAL1 L2 L3 Current mutual-indicator 3Winding of charging generatorW3Excitation windingW2Winding of power generation and samplingW1U,V,W,N,E 3-phase output board2SBEmergency stop button 1 HVW411ER10AB 2011C Sheet fuse link20AB 2011C Sheet fuse link4-waycut-outboxB2041C1FU2 FU3 FU4Fuse ( 6x30) 10A 2 B 201CFu1Throttle electromagnet 1YVAC contactorKM1,KM22 A26-40-00DC contactorK31 QDC-100A DC12VRelayK1,K2,K42 HFV4 12V 20AATS module1 PLY-MB-ATS-S1Intelligent screen 1 PLY-MB-DIntelligent module 1 PLY-MB-ATS-CQFBreaker1 B0-100EB 3P/16A BeiYu electricCodeNameQty. Material RemarkATS optionsPay attention to parts under high-temperatureRed 20#AC charging inputControlmoduleCivic-electricityAC inputPay special attention to operation of storage batteryYellow & White 20#DC charging outputStorage battery can produce inflammable gas. So incorrectoperations can lead to explosion or serious injury.Do charging in the well-ventilated place. Otherwise it isexposed to ignition and explosion risks due to inflammable gas.Do not connect ( ) and (-) poles of storage battery upon leadconnection. Additionally do not connect wrong leads. Splashedspark may ignite inflammable gases from storage battery thusto cause explosion.Electrolyte of storage battery contains thin sulfuric acid.Incorrect operation can lead to serious injury.If clothes or skin touches electrolyte of storage battery,immediately wash with plenty of water. If eyes touch electrolyteof storage battery, immediately wash with plenty of water andconsult physician.If electrolyte of storage battery is below LOWER LEVEL, donot use storage battery. Inside aging of storage battery leads toshorter life even explosion.Red 20#yellow & green 20#Heated parts of running machine are exposed to hightemperature even when machine stops working. There isscalding risk.Close side door of running machine carefully.If it is necessary to open side door of running machine, donot touch exhaust muffle, exhaust pipe, cylinder hood, machinebody, generator casing and similar parts.Check and maintain the machine after engine is coldcompletely.Even if machine stops working, some inside parts are still hot.Red & White 20#Please stop running engine upon fuel fill-in. Additionally,prevent cigarette or match or other ignition source close to themachine during fuel fill-in.Do not place inflammable materials (paper scrap or sawdust)or hazardous materials (grease, thin liquid, powder and etc.)near the machine.Wipe off overflowed fuel and lubricant immediately.Keep inflammable materials away from vent because hotwaste gas can ignite inflammable materials.
64Black & Blue20#Blue 18#AdjusterYellow 16#Blue 18#Green& Blue20#Red & Blue20#Blue 18#Yellow 20#Yellow 20#Gary & Blue20#Blue 18#Green18#Blue 18#Red 18#Civic-electricityinput Red 20#yellow & green 20#Blue 10#Yellow 10#Red 10#BatteryBrown 18#Orange 18#Black 8#Black 8#Green 20#Purple & Orange18#Yellow & Green18#Gray 20#Gary 20#Black 20#Red 20#Red & Blue20#shunt tripRed 20#IntelligentpanelcontrollerFlywheel ACBrown 20# Voltage samplingWaterLow oiltemperature pressureswitchswitchCurrentsamplingVoltage samplingPurple &Gray 20#Pink &Blue 20#Orange &Blue 20#Starting signal inputIntelligent paneldisplayControlsignalPurple & Black 20#Yellow &Blue 20#Brown &Blue 20#Black 12#Black 8# Black 12#White18#Reheating signal outputGray 18# Starting signal outputGray & White 20# over loading signal outputWhite20#Pink 20#Generator ACsignal inputATSControlmoduleCivic-electricityAC inputRed 12# Red 12#Red 8#Black 20#Blue & White 20#Black 20#AC charging inputDC charging outputAbnormal signal inputGreen 18# Running signal outputOrange 18#White18#Green 14#Starting electromotorStarting magnetRed 14#Red 18#Red 18#Purple 20#Yellow & Green 12#Red 8#Black 8#Black 8#Red 8#Red 8#Orange & White 20#Red 8#Yellow & White 20#Red & White 20#Red & White 20#Black & White neratorsupply outputCivic-electricitysupply output3-phase output boardEmergency stop buttonSheet fuse linkSheet fuse linkFU2 FU3 FU4 4-way cut-out boxFuse( 6x30) 10AFu1Throttle electromagnetYVAC contactorKM1,KM2DC contactorK3RelayK1,K2,K4ATS moduleIntelligent screenIntelligent moduleQFBreakerCodeNameU,N,ESBB 2011CB 2011CSelection switch of fuel feed pumpSA1Fuel feed pumpM1 M2SQ1 SQ2 SQ3 Level controllerIgnition switchSATransformerTCCharging regulatorStorage batteryGBAVRAVR (Intelligence)L1Current mutual-indicatorWinding of charging generatorW3Excitation windingW2Winding of power generation and samplingW1ATS options21 HVW411ER10A120A31 B 2041C2 B 201C12 A26-40-001 QDC-100A DC12V2 HFV4 12V 20A1 PLY-MB-ATS-S11 PLY-MB-D11 PLY-MB-ATS-C11 B0-100EB 2P/50A BeiYu electricQty. Material Remark1 3SS3-10B ABBDC12V11Jk42711 220V/15V 40A1 QCD-35Ah1 6-QW-36 12V 36Ah 310A1 PLY-DAVR-95S50/5mA1On/off relation sheet of switch lock:Prohibit lifting the machine with non-designatedhook.Do not lift the machine at non-designated positionsbecause of insufficient lifting strength. Otherwise fallingmachine leads to mechanical damage or human injury.Upon lifting the machine, please use the designatedmetal hook in the center of top cover.Do not stand under lifted machine.Do not lift the machine when engine starts or runs.Pay attention to overlapping-storageIncorrect overlapping-storage may cause overturn ofmachines and mechanical damage.Place the machine on the flat and solid ground. Keepmachines level. Ensure that ground can bear overlappingweight.Two layers of overlapping storage are allowed. Machineson the upper layer must be smaller and lighter than thismachine.Check if machine bolts are loose or missing.Separate machines with wooden lumps. Keep allwooden lumps bearing same weight.Do not move overlapped machines. Otherwise it maycause overturn and falling.Maintenance attentionsMeaning of warning labels for check and maintenanceDuring check and maintenance, serious accident evendeath may occur if unnecessary persons start the engineor operate speed-regulating lever.Identify the warning label [Danger Not run!] at obviouspositions such starter in order to avoid unnecessarypersons carry out unintended operation upon check andmaintenance.Check and maintenance after engine stops.Start check and maintenance after engine stops.If maintenance requires running engine, suchmaintenance must be done by two persons. One person isresponsible for maintenance while the other person isready for stopping running engine at any time.Maintenance operator shall take precautions againstbody and clothes into rotation parts of machine.5DangerNot run
Do not dispose waste oil into sewage or river, which pollutesenvironment.Collect the lubricant drained out from the machine in thespecial container. Do not dispose it on the ground.Disposal of fuel, lubricant, cooling water, solvent, filters,storage battery and other hazardous matters shall observestate and local regulations.663Black & Blue20#Blue 18#Blue 18#AdjusterGreen& Blue20# Yellow 16#Red & Blue20#Blue 18#Yellow 20#Yellow 20#Gary & Blue20#Blue 18#Blue 18#Green 18#Red 18#Civic-electricityinput 240VDisposal of waste oil and waterBlue 10#Yellow 10#Red 10#BatteryBrown 18#Orange 18#Black 8#Brown 8#Blue 8#Red 8#Black 8#Red & White 20#Red 20#Black 20#Black 8#Purple & Orange18#Yellow & Green18#White18#Green 20#Green 14#Starting electromotorStarting magnetRed 14#Red 18#Red 18#Green 18#Purple 20#IntelligentpanelcontrollerPink 20#Brown 20#Flywheel ACLow oil Voltage samplingWaterpressuretemperature switchswitchWhite18#Reheating signal outputGray 18# Starting signal outputGray & White 20# over loading signal outputWhite20#Abnormal signal inputRunning signal outputOrange 18#Brown & Black 20#Blue & Black 20#CurrentsamplingBrown & White 20#ControlsignalStarting signal inputIntelligent paneldisplayBlack 10#Voltage samplingBlack 8#Black 12#Blue 12#Blue & White 20#Yellow & Green 12#Brown12#Brown 8#Blue 8#Pink &Blue 20#Purple &Black 20#Red 12#Generator ACsignal inputControlmoduleCivic-electricityAC inputRed 12#shunt tripBlack 20#Black 8#Red & Blue 20# Green & Blue 20#Red 8#Red 8#Red 8#Blue & White 20#AC charging inputBlack & White 20#Orange &Blue 20#Purple &Gray 20#Yellow &Blue NoATS optionsA26-40-00QDC-100A DC12VHFV4 12V 20APLY-MB-ATS-S2PLY-MB-D2PLY-MB-ATS-C2B0-100EB 2P/50A BeiYu electricMaterial RemarkHVW411ER10A20AB 2041CB 201C3 250V 26A1 3SS3-10B ABB2DC12V11Jk4271 220V/15V 40Ah1 QCD-35Ah1 6-QW-36 12V 36Ah 310A1 PLY-DAVR-95S250/5mAOn/off relation sheet of switch lock:U,N,EDouble-voltage output board 2SBEmergency stop button 1B 2011C Sheet fuse link1B 2011C Sheet fuse link3FU2 FU3 FU4 4-way cut-out box 1Fuse( 6x30) 10A 2Fu1Throttle electromagnet 1YVAC contactorKM1,KM22DC contactorK31RelayK1,K2,K42ATS module1Intelligent screen 1Intelligent module 1QFBreaker1CodeNameQty.SocketX1 X2 X3Selection switch of fuel feed pumpSA1Fuel feed pumpM1 M2SQ1 SQ2 SQ3 Level controllerIgnition switchSATransformerTCCharging regulatorStorage batteryGBAVRAVR (Intelligence)L1 L2Current mutual-indicatorWinding of charging generatorW4Excitation windingW3W1 W2 Winding of power generation and samplingGenerator supply outputCivic-electricity supply outputAttentions for handling storage batteryRed 8#Periodically change following parts because aging ordamage may cause fire accident.Fuel system: Periodically change fuel hose, fuel pipe, coverof fuel tank and others even if no abnormalities.Red & White 20#Periodical change of important partsBrown &Blue 20#Please use lighting apparatus with explosion-proof uponcheck of fuel, lubricant, cooling water and electrolyte of storagebattery. Otherwise, explosion may occur.DC charging outputLighting apparatus must have explosion-proof.Red 20#yellow & green 20#Incorrect operation may lead to explosion even serious injury.Take out the earth line of storage battery (-) pole then cut offpower supply upon mechanical check and maintenance.Connect ( ) pole prior to (-) pole upon connection of storagebattery.Orange & White 20#As certain parts in the machine are hotIt is necessary to start check and maintenance after enginestops.Please pay particular attentions. Even if machine stopsworking, some inside parts are still hot. Therefore check andmaintain the machine after engine is cold completely.Black & White 20#Some parts of running machine are under high voltage. It isdangerous.Start check and maintenance after engine stops.Yellow& Green 12#Pay attention to electric shock9. Electrical wiring drawing9.1 Wiring drawing of generatorPay attention to parts at high-temperature
ErrorAnalysisSolutions1.Broken panel fusesNo startdisplayP-01Replace fuses2.Bad contact or damage of switch lock Check or replace switch lock it according to on-off relation of switch lock3.Bad contact of insertsCheck module nine PIN inserts and data line1.Insufficient lubricantFill lubricant to rated value2.Error of lubrication systemCheck lubrication system1.3 Warning labelsSeveral warning identifications are marked on the machine for safety concern.Keep identifications clean regularly. Prevent them from contamination or damage.In case of contamination or damage, replace it with new one.1) Labeling3. Damage of low-oil-pressure switch (normal open) Replace with same type4. Earth short-circuit of low-oil-pressure switch Check circuitP-021.Broken sampling harnessCheck voltage sampling harness if not indicate voltage or frequency after machine starts2.Abnormal frequency(excessive or below)Check output frequency with AVO meter;calibrate actual value as per displayed value;adjust rotation speed of engine; keep outputfrequency compliant with ex-works setting3. Abnormal fuel system; instable rotation speed of engine Check fuel systemP-03P-041.Broken sampling harnessCheck voltage sampling harness if not indicate voltage or frequency after machine starts2.Abnormal voltage(excessive or below)Check output frequency with AVO meter;calibrate actual value as per displayedvalue; adjust AVR to ensure output voltagecompliant with rated value3.Open-circuit of excitation circuitCheck excitation line and carbon brush4.Burnt AVR or motorReplace AVR or motor in same type1. OverloadReduce load till load is below rated value. Reduce load till load is below rated value. Then close breaker.Replace fuse in same type1.Broken fuse of start circuitP-052. Broken wire of start circuit or bad contact of inserts Check circuit and inserts3.Damage of start motorReplace start motor4.Damage of charging motorNo signal input of successful start5.Error of fuel systemCheck fuel supply system and fuel pumpP-061.Damage of emergency stop button or short-circuit of normal open point Replace emergency stop buttonP-071.Open-circuit of charging circuitP-08Check signal of AC charging generator and inserts2.Error of charging motorReplace charging motor in the same type1.High-temperature of coolingwater.Cut off breaker; idle machine for certaintime; stop machine and re-start it afterwater temperature falls down.2.Insufficient cooling waterAdd cooling water to rated levelNO.MeaningNO.Meaning3.Earth short-circuit of water temperature switch Check circuit1Pay attention to exhaust and scalding6Attended operations4.Damage of water temperature switch (normal open) Replace water temperature switch in the same type2Pay attention to high temperature7Pay attention to electric shock and connect earth line3Forbid lifting the machine8Pay attention to handling of storage battery4Lifting position9Avoid being involved in the running machine5Prevent flame and fire10 Attentions for inside check of engine627
(2) Warning label (identification)Abnormalitya. Pay attention to exhaust and scalding.DangerAttentionPossible reasonsSolutionb. Lifting positionsAttentionExcessive voltageError of AVRCheck and replaceBad adjustment of speed-regulating knobCheck, adjust and repairError of AVRCheck and replaceImbalance loadAdjust load to balance load at 3 phasesBad function of voltage regulatorCheck and replaceBad function of field circuitCheck and replaceHigh-temperature of generatordue to overloadReduce loadError of current meter orCT; use terminals not atU phaseReplace;connect with U-phaseterminalLifting positionc. Forbid lifting the machine.Pay attention to exhaustPay attention to scaldingUse the proper device in theroom and other places withbad ventilation because ofhazardous waste gas.Touching hot parts maycause scalding risk.AttentionVoltage falls downconsiderably withincrease of loadFalling danagerForbid liftingd. Attended operations.Cannot adjustvoltageAttentionCarefully read and thoroughly understand this introduction prior to use.If this introduction or safety identification is damaged, please order one fromKIPOR sales department.Forbid connecting the machine with distribution line of power company anddistribu
KIPOR products, if disqualification happens to your generator sets, our company will ensure below followings according to this warranty statement. Guarantee content Our company will provide free repair if material or product disqualification happen to the genuine part of your generator. (Free repair
