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How to Start AAC Plant –AAC Block Making Business Ideaswww.entrepreneurindia.co

IntroductionAutoclavedAeratedConcrete (AAC) is a rial that is expandingintonewworldwidemarkets. As a singlecomponentbuildingmaterial, AAC has achievedacceptance in new marketsthroughout the world.www.entrepreneurindia.co

This is a light- weight building materialproduced by autoclaving a set mix of finesiliceous materials such as ground sand or flyash and a binder like Portland cement or lime.Autoclaved Aerated Concrete (AAC) productsare 4 times lighter in weight than ing millions of tiny pores, it offersoptimum solidity at low weight.www.entrepreneurindia.co

As air has a low heat ermalprotection.Itprotects from cold and heat, allowingfor single-shell constructions whichprovide more space, save time andreduce costs-aspects which are ofconsiderable importance to propertydevelopers.www.entrepreneurindia.co

Advantages of Autoclaved AeratedConcrete Blocks:High strength to weight ratio, Lowthermal conductivity, Stability tovariationsintemperatureandhumidity, and resistance to fire.www.entrepreneurindia.co

AACproductsareequally ings,commercial,andindustrial construction.The products are madeof natural materials:sand, lime, and water.www.entrepreneurindia.co

“The autoclaved aeratedconcrete sector of theconstruction industry isnow in the phase of atremendous growth cycle.The autoclaved aeratedconcrete industry mustutilizecompetitivetechniques as customersare looking for loweredcosts.www.entrepreneurindia.co

AAC is not a new building system but itis new to India. Autoclaved aeratedconcrete (“AAC”), though relativelyunknown in India, is currently one ofthe many building products beingtouted as “green” or “environmentallyfriendly.” Thus, due to demand it is agood project for entrepreneurs to invest.www.entrepreneurindia.co

PROJECT AT A GLANCECOST OF PROJECTParticularsExistingMEANS OF alLand & Site Development Exp.0.00255.00255.00 Capital0.00353.84353.84Buildings0.00309.95309.95 Share Premium0.000.000.00Plant & Machineries0.00601.11601.11 Other Type Share Capital0.000.000.00Motor Vehicles0.0025.0025.00 Reserves & Surplus0.000.000.00Office Automation Equipments0.0045.0045.00 Cash Subsidy0.000.000.00Technical Knowhow Fees & Exp.0.0050.0050.00 Internal Cash Accruals0.000.000.00Franchise & Other Deposits0.000.000.00 Long/Medium Term Borrowings0.001061.511061.51Preliminary& Pre-operative Exp0.005.005.00 Debentures / Bonds0.000.000.00Provision for Contingencies0.0060.0060.00 Unsecured Loans/Deposits0.000.000.00Margin Money - Working 15.35www.entrepreneurindia.co1415.35 TOTAL

PROJECT AT A GLANCEYearAnnualisedBookValueDebtDividend Retained EarningsPayoutProbable P/E Ratio Yield Price/ BookMarketValuePriceNo.ofTimesEPSCEPSPer eurindia.coPer SharePer Share%

PROJECT AT A GLANCEYearD. S. C. R.Debt / - EquityDepositsasDebtEquityTotal Net ReturnWorth on NetWorthIndividua Cumulativ Overallle(Number of times)Initial(Number of times)3.003.00%%Profitability RatioGPMPBTPAT%%%Assets CurrentTurnover RatioRatioNetP/VContrib 1039.95 .93%1212.37 .26%1385.55 0.27% 1558.72 1.03% 1731.89 34.99%1.833.491.94www.entrepreneurindia.co

PROJECT AT A GLANCEBEPBEP - Maximum Utilisation Year5Cash BEP (% of Installed Capacity)45.46%Total BEP (% of Installed Capacity)50.15%IRR, PAYBACK and FACRInternal Rate of Return . ( In %age )25.10%Payback Period of the Project is ( In Years )2 Years 6 MonthsFixed Assets Coverage Ratio ( No. of times )6.047www.entrepreneurindia.co

Table of Contentsof theProject Reportwww.entrepreneurindia.co

1. City Profile And GeotechnicalSite Characterization1.1. General1.2. Physical Characteristics1.3. Climate And Rainfall1.4. Economy And Industry1.5. Transportation AndCommunications1.6. Mapwww.entrepreneurindia.co

2. Introduction2.1. Features:2.2. Raw Material:3. Uses And Applications3.1. Advantages Of Autoclaved AeratedConcrete Blocks3.2. Product Sizes And Shapes3.3. Construction Applicationswww.entrepreneurindia.co

4. Properties4.1. Density And Compressive Strength4.2. Thermal Insulation4.3. Fire Resistance4.4. Acoustic Performance4.5. Comparison Of Aac Blocks With ClayBricks4.6. Comparative Properties Among VariousProducts5. Product Rangewww.entrepreneurindia.co

6. Product Specification6.1. General Specification Of AeratedConcrete Block:6.2. Typical Product Characteristics:7. Market Survey7.1. Overview Of Indian Cement Industry7.2. Cement7.3. Market Structurewww.entrepreneurindia.co

7.4.7.5.7.6.7.7.Market BrandsWhite CementLeading BrandsMarket Structure8. Financials & Comparison OfMajor Indian Players/Companies8.1. About Financial Statements Of CmieDatabase8.2. Profits & Appropriations8.3. Total Liabilitieswww.entrepreneurindia.co

8.4. Total Assets8.5. Net Cash Flow From OperatingActivities8.6. Section – I8.6.1.Name Of Company With Contact Details8.6.2.Name Of Director(s)8.6.3.Plant Capacity8.6.4.Location Of Plant8.6.5.Name Of Raw Material(s) Consumed WithQuantity & Costwww.entrepreneurindia.co

8.7. SECTION – 8.7.9.8.7.10.8.7.11.8.7.12.AssetsCash FlowCost as % ge of SalesForex TransactionGrowth in Assets & LiabilitiesGrowth in Income & ExpenditureIncome & ExpenditureLiabilitiesLiquidity RatiosProfitability RatioProfitsReturn Ratioswww.entrepreneurindia.co

9. Export & Import Statistics DataOf India9.1. Export Statistics Data For Aac Block9.2. Import Statistics Data For Aac Block10.Present Manufacturers11. Raw Material Detailswww.entrepreneurindia.co

12. Source Of Fly Ash In India12.1.Present Scenario On Fly Ash In India13.Raw Material ChemicalComposition14.Technological Parameterswww.entrepreneurindia.co

15. Manufacturing Process15.1.Detailed Schematic Diagram Of TheProduction Process16.Process Flow Diagram17.Suppliers Of Raw Materials18.Suppliers Of Plant & Machinerywww.entrepreneurindia.co

19.Plant Layout20. Products & MachineryPhotographs20.1.Autoclaved Aerated Concrete20.2.Machinery Photographs21. Quotation Of Plant, MachineryAnd Equipments From Supplierwww.entrepreneurindia.co

Project Financials Project at a GlanceAnnexure Assumptions for Profitability workings .1 Plant Economics .2 Production Schedule 3 Land & Building . 4Factory Land & BuildingSite Development Expenseswww.entrepreneurindia.co

Plant & Machinery . .5Indigenous MachineriesOther Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets . .6Furniture & FixturesPre-operative and Preliminary ExpensesTechnical KnowhowProvision of Contingencies Working Capital Requirement Per Month . 7Raw MaterialPacking MaterialLab & ETP Chemical CostConsumable Storewww.entrepreneurindia.co

Overheads Required Per Month and Per Annum . . 8Utilities & Overheads (Power, Water and Fuel Expenses etc.)Royalty and Other ChargesSelling and Distribution Expenses Salary and Wages . .9 Turnover Per Annum . 10 Share Capital .11Equity CapitalPreference Share Capitalwww.entrepreneurindia.co

Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/RealisationExpenses/Cost of Products/Services/ItemsGross ProfitFinancial ChargesTotal Cost of SalesNet Profit After TaxesNet Cash Accrualswww.entrepreneurindia.co

Annexure 3 :: Assessment of Working Capitalrequirements Current AssetsGross Working CapitalCurrent LiabilitiesNet Working CapitalWorking Note for Calculation of Work-inprocess Annexure 4 :: Sources and Disposition of Fundswww.entrepreneurindia.co

Annexure 5 ::Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6::Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratiowww.entrepreneurindia.co

Annexure 7::Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.Pwww.entrepreneurindia.co

Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEPwww.entrepreneurindia.co

Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % ofProducts/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/Itemswww.entrepreneurindia.co

Annexure 14::Product wise Domestic SalesRealisation Annexure 15::Total Raw Material Cost Annexure 16::Raw Material Cost per unit Annexure 17::Total Lab & ETP Chemical Cost Annexure 18::Consumables, Store etc. Annexure 19::Packing Material Cost Annexure 20::Packing Material Cost Per Unitwww.entrepreneurindia.co

Annexure 21::Employees Expenses Annexure 22::Fuel Expenses Annexure 23::Power/Electricity Expenses Annexure 24::Royalty & Other Charges Annexure 25::Repairs & Maintenance Expenses Annexure 26::Other Manufacturing Expenses Annexure 27::Administration Expenses Annexure 28::Selling Expenseswww.entrepreneurindia.co

Annexure 29 :: Depreciation Charges – as per Books (Total) Annexure 30 :: Depreciation Charges – as per Books (P & M) Annexure 31 :: Depreciation Charges - as per IT Act WDV(Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV(P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRRwww.entrepreneurindia.co

Niir Project Consultancy Services (NPCS) canprovide Detailed Project Report onHow to Start AAC Plant - AAC BlockMaking Business IdeasSee morehttps://goo.gl/k27Ejbwww.entrepreneurindia.co

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