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[NPCS/4996/23235]www.entrepreneurindia.co
IntroductionControl Panel and cabinet design is fundamental in allowing the userto interact efficiently with the industrial process right on the frontline. Industrial control panels consist of power circuits or controlcircuits (or both) which provide signals that direct the performance ofmachinery or equipment. Industrial control panels don’t include themain power, nor do they include the controlled equipment; rather, thepanel is mounted on a back panel (or subpanel) or in an enclosure,depending on the application.www.entrepreneurindia.co
The control panels are enclosures fabricated out of sheet metal whichcan be open, semi enclosed or totally enclosed type. They direct andcontrol electric power to equipment and appliances.A control panel is a flat, often vertical, area where control ormonitoring instruments are displayed or it is an enclosed unit that isthe part of a system that users can access, as the control panel of asecurity system (also called control unit).www.entrepreneurindia.co
The electrical control panel is an essential item in industrialelectrification. It regulates the function of the electrical equipment.Electrical panels fitted with necessary relays are also used to protectelectrical equipment from being damaged due to short circuit andoverloading.Furthermore, the control panels are enclosures fabricated out of sheetmetal. It is open type, semi enclosed or totally enclosed type. Inaddition, they indicate the parameters like voltage, current, frequency& PF on the face of the panel. Also, they can regulate the power supplywith the help of switches/circuit breakers.www.entrepreneurindia.co
Types of Control PanelThere are several different combinations when it comes to thesedevices and some of the most basic types include: Low Tension Control Panels High Tension Control Panels Instrument Control Panels Motor Control Panels Lighting Control Panels Generator Control Panelswww.entrepreneurindia.co
Switchgears and control panels form a part of power distributionequipment and are widely used in power grid or electricity distributionsystems. Low-voltage and medium-voltage switchgear are used in manyindustries such as oil and gas, and paper and pulp, while high-voltageswitchgears are primarily used in power substations. Capacitors arewidely used as parts of electrical circuits in many common electricaldevices and also in power distribution systems.The rising demand in the power capacity addition is marginallyboosting the demand for distribution machinery such as switchgearsand control gears.www.entrepreneurindia.co
lectrification and industrialization are the main reason for thegrowth. Functionally, it is an integral part of all electrical equipmentlike Motor, Generator, Transformer, Motor Control Centre, Incineratoretc. However, it is a B2B business.The automotive control panel market is projected to grow at a CAGR of8.10% from 2016 to 2021, to reach a market size of USD 110.18 billionby 2021. Key factors driving the growth of this market include rapidurbanization, increasing luxury car sales, and growing demand forinterior comfort.www.entrepreneurindia.co
Growth drivers Today, highly-efficient control panel and switchgearapplications are in huge demand across end-user segments such asindustrial, construction (residential/ commercial), power generation,and transmission and distribution (T&D) utilities. Growth in keysectors such as oil and gas, petrochemicals, steel, cement, and telecomare the major growth drivers for control panel and switchgear industry.The other factors leading to the growth of the automotive control panelmarket are the introduction of stringent safety norms and increasingvehicle electrification. Increase in demand for enhanced cabin comfortand convenience features in high end passenger vehicles owing to theincrease in purchasing power, also helps in the growth of theautomotive control panel market.www.entrepreneurindia.co
Based on components, the automotive control panel market has beensegmented as rotary switch, roof light, touch pad, smart roof, lockingfunction, side mirror, door panel light, driver monitoring camera,electric window and others. Amongst these, driver monitoring camerais expected to grow significantly over the forecast period. Thesecameras detect any risky behavior on the part of the driver, therebyhelping in avoiding potentially dangerous situations during driving.The rise in the number of road accidents caused by driver drowsinessor fatigue, is driving the installation of driver monitoring camerasystems. Increasing traffic in urban areas, is also a key factorresponsible for the rising number of road accidents. The rising demandfor safety features in vehicles, would accelerate the growth of thedriver monitoring camera market.www.entrepreneurindia.co
Automotive control panels are electrical and displaying controls thatare being used for the operation of vehicles. The control panel providesthe driver with operational knowledge of various systems of thevehicle. Control panels form an integral part of passenger cars,motorcycles, airplanes, ship, boats and other vehicles.Highly-efficient control panel and switchgear applications are in hugedemand across end-user segments such as industrial, construction(residential/ commercial), power generation, and transmission ossmajorinfrastructures projects such as airports, metro rail, mono rail,industrial corridor are expected to drive the growth further. ces,modernization of power plants and various government schemes arealso expected to boost the market.www.entrepreneurindia.co
Global Automotive Control Panel Market is driven by factors such asdevelopment of electronics and communications industry is alsocontributing extensively in the growth of the automotive control panelmarket. The other factors leading to the growth of the automotivecontrol panel market are the introduction of stringent safety normsand increasing vehicle electrification. Increase in demand for enhancedcabin comfort and convenience features in high end passenger vehiclesowing to the increase in purchasing power, also helps in the growth ofthe automotive control panel market.Indian switchgear and control panel market size is approx. 4.4 Billion(2017) and projected to reach 8.2 Billion by 2022.www.entrepreneurindia.co
Size of Indian Switchgear and Control PanelMarket (in Billion)www.entrepreneurindia.co
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Machinery PhotographsCNC TURRET PUNCH PRESSMACHINECNC PRESS BREAK MACHINE SINGLEAXIS MACHINE HYDRAULITEwww.entrepreneurindia.co
TAPPING MACHINEPORTABLE GRINDERwww.entrepreneurindia.co
Project at a Glance( in lacs)PROJECT AT A GLANCECOST OF PROJECTParticularsLand & Site DevelopmentExp.BuildingsPlant & MachineriesMotor VehiclesOffice AutomationEquipmentsTechnical Knowhow Fees& Exp.Franchise & OtherDepositsPreliminary& Pre-operativeExpProvision forContingenciesMargin Money - WorkingCapitalTOTALExisting 3499.68www.entrepreneurindia.coTotalMEANS OF FINANCEProposeParticularsExistingd10.00 Capital145.50 Share PremiumOther Type Share163.65 Capital8.00 Reserves & 000.000.000.0040.50 Cash Subsidy0.000.000.0015.00 Internal Cash AccrualsLong/Medium Term0.00 Borrowings0.000.000.000.00374.76374.763.00 Debentures / BondsUnsecured16.00 9.6898.03499.68 TOTAL
Project at a GlanceYear Annualised Book Debt Divide Retained Payou Probab P/E Yield Price/ValuendEarningstleRatio Book ValueMarketPriceNo.ofPerTimesEPS CEPS Per Share Share Per Share % % %1100.024.678.55 14.67 24.00 0.0004.67 0.00 4.67 1.000.00100.02-3 8.07 11.45 22.74 18.00 0.0008.07 0.00 8.07 1.000.00100.03-4 11.39 14.35 34.13 12.00 0.000 11.39 0.00 11.39 1.000.00100.04-5 14.51 17.10 48.64 6.00 0.000 14.51 0.00 14.51 1.000.00100.05-6 17.38 19.66 66.02 0.00 0.000 17.38 0.00 17.38 1.000.00www.entrepreneurindia.co
Project at a GlanceYearD. S. C. R.Debt / Equity Totalas- NetDepo Equity WortsitshDebtReturn onNetWorthIndivid Cumula Overualtiveall(Number of times)(Number oftimes)%%Profitability RatioGPMPBTPAT%%%Initial12 1.271.271.641.644.885.64% 1.89%2-3 1.631.450.790.793.206.40% 3.03%3-4 2.061.632.04 0.350.352.196.90% 3.83%4-52.551.830.120.121.577.23% 4.39%5-63.122.040.000.001.187.43% 4.75%3.00www.entrepreneurindia.coAsset CurresntTurno RatioverRatioNet P/VContri Ratiobution%3.00672.9 15.531.35% 9%773.5 15.301.99% 6%883.7 15.292.46% 9%994.0 15.292.79% 2%1104. 15.293.01% 25%4.071.084.281.164.291.274.191.384.031.63
Project at a GlanceBEPBEP - Maximum Utilisation YearCash BEP (% of Installed Capacity)Total BEP (% of Installed Capacity)IRR, PAYBACK and FACRInternal Rate of Return . ( In %age )Payback Period of the Project is ( In Years )Fixed Assets Coverage Ratio ( No. of times )www.entrepreneurindia.co566.17%68.75%28.61%2 Years 4Months32.975
Major Queries/Questions Answered in the Report?1. What is Control Panels (Cabinet) Manufacturingindustry ?2. How has the Control Panels (Cabinet)Manufacturing industry performed so far and howwill it perform in the coming years ?3. What is the Project Feasibility of Control Panels(Cabinet) Manufacturing Plant ?4. What are the requirements of Working Capital forsetting up Control Panels (Cabinet) Manufacturingplant ?www.entrepreneurindia.co
5. What is the structure of the Control Panels(Cabinet) Manufacturing Business and who arethe key/major players ?6. What is the total project cost for setting up ControlPanels (Cabinet) Manufacturing Business?7. What are the operating costs for setting up ControlPanels (Cabinet) Manufacturing plant ?8. What are the machinery and equipmentrequirements for setting up Control Panels(Cabinet) Manufacturing plant ?www.entrepreneurindia.co
9. Who are the Suppliers and Manufacturers of Plant& Machinery for setting up Control Panels(Cabinet) Manufacturing plant ?10. What are the requirements of raw material forsettingupControlPanels(Cabinet)Manufacturing plant ?11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Control Panels (Cabinet)Manufacturing Business?12. What is the Manufacturing Process of ControlPanels (Cabinet)?www.entrepreneurindia.co
13. What is the total size of land required for setting upControl Panels (Cabinet) Manufacturing plant ?14. What will be the income and expenditures forControlPanels(Cabinet)ManufacturingBusiness?15. What are the Projected Balance Sheets of ControlPanels (Cabinet) Manufacturing plant ?16. What are the requirement of utilities and turing plant?17. What is the Built up Area Requirement and cost forsetting up Control Panels (Cabinet) ManufacturingBusiness?www.entepreneurindia.co
18. WhatarethePersonnel(Manpower)Requirements for setting up Control Panels(Cabinet) Manufacturing Business?19. What are Statistics of Import & Export for ControlPanels (Cabinet)?20. What is the time required to break-even of ControlPanels (Cabinet) Manufacturing Business?21.What is the Break-Even Analysis of Control Panels(Cabinet) Manufacturing plant?22.What are the Project financials of Control Panels(Cabinet) Manufacturing Business?www.entepreneurindia.co
23. What are the Profitability Ratios of ControlPanels (Cabinet)Manufacturing Project?24. What is the Sensitivity Analysis-Price/Volume ofControl Panels (Cabinet) Manufacturing plant?25.What are the Projected Pay-Back Period andIRR of Control Panels (Cabinet) Manufacturingplant?26. What is the Process Flow Sheet Diagram ofControl Panels (Cabinet) Manufacturing project?www.entrepreneurindia.co
27.What are the Market Opportunities for settingup Control Panels (Cabinet) Manufacturingplant?28. What is the Market Study and Assessment forsettingupControlPanels(Cabinet)Manufacturing Business?29. What is the Plant Layout for setting up ControlPanels (Cabinet) Manufacturing Business?www.entrepreneurindia.co
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OJECT LOCATIONDISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATIONGeneralPhysical CharacteristicsClimateMapTransportation and CommunicationsEconomyMajor Industries2. INTRODUCTION3. TYPES OF CONTROL PANEL4. USES AND APPLICATIONS5.5.1.5.2.5.3.5.4.5.5.5.6.B.I.S SPECIFICATIONSIS:12063:1987—SPECIFICATION FOR DEGREE OF PROTECTION PROVIDED FOR THEENCLOSURE OF ELECTRICAL EQUIPMENTSIS:2147:1962—SPECIFICATION FOR DEGREE OF PROTECTION PROVIDED FOR THEENCLOSURE FOR LOW VOLTAGE SWITCH GEAR AND CONTROL GEARIS:6005:1998—CODE OF PRACTICE FOR PHOSPHATING OF IRON AND STEELIS:13871:1993—FOR POWDER COATINGSIS:3618:1966— FOR PHOSPHATE TREATMENT OF IRON AND STEEL FORPROTECTION AGAINST CORROSIONIS:14503:1998—FOR TESTING OF PHOSPHATE I METHODS COATINGSwww.entrepreneurindia.co
6.6.1.6.2.6.3.6.4.6.5.6.6.MARKET SURVEYGROWTH DRIVERSINDUSTRY TRENDSMIDDLE EAST DISTRIBUTION PANEL MARKETMIDDLE EAST DISTRIBUTION PANEL MARKETCOMPETITIVE MARKET SHAREMIDDLE EAST DISTRIBUTION PANEL INDUSTRY BACKGROUND7.7.1.7.2.EXPORT & IMPORT: ALL COUNTRIESEXPORT: ALL COUNTRIESIMPORT: ALL .3.8.6.4.8.6.5.8.7.8.7.1.8.7.2.8.7.3.FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIESABOUT FINANCIAL STATEMENTS OF CMIE DATABASEPROFITS & APPROPRIATIONSTOTAL LIABILITIESTOTAL ASSETSNET CASH FLOW FROM OPERATING ACTIVITIESSECTION – IName of Company with Contact DetailsName of Director(S)Plant CapacityLocation of PlantName of Raw Material(S) Consumed with Quantity & CostSECTION – IIAssetsCash FlowCost as % Ge of Saleswww.entrepreneurindia.co
8.7.12.8.7.13.8.7.14.Forex TransactionGrowth in Assets & LiabilitiesGrowth in Income & ExpenditureIncome & ExpenditureLiabilitiesLiquidity RatiosProfitability RatioProfitsReturn RatiosStructure of Assets & Liabilities (%)Working Capital & Turnover Ratios9.9.1.9.2.EXPORT & IMPORT STATISTICS DATA OF INDIAEXPORT STATISTICS DATA ON CONTROL PANEL CABINETIMPORT STATISTICS DATA ON CONTROL PANEL CABINET10. PRESENT MANUFACTURERS11. MANUFACTURING PROCESS11.1.11.2.11.3.11.4.POWDER COATING PROCESSCOMPONENTS OF POWDER COATING SYSTEMMAIN STEPSQUALITY CONTROL12. PROCESS FLOW DIAGRAM13.BUYER’S LISTwww.entrepreneurindia.co
13.1.13.2.13.3.13.4.13.5.CONTACT DETAILS OF BUYER’SNAME OF DIRECTOR(S)PLANT CAPACITYLOCATION OF PLANTCOMPANY WISE CONSUMPTION DETAIL OF THE RAW MATERIALS14. SUPPLIERS OF PLANT & MACHINERY15. SUPPLIERS OF RAW MATERIAL16. PHOTOGRAPHS/IMAGES FOR REFERENCE16.1.16.2.16.3.MACHINERY PHOTOGRAPHSRAW MATERIAL PHOTOGRAPHSPRODUCT PHOTOGRAPHS17. PLANT LAYOUTwww.entrepreneurindia.co
Project Financials Project at a GlanceAnnexure Assumptions for Profitability workings .1 Plant Economics .2 Production Schedule 3 Land & Building . 4Factory Land & BuildingSite Development Expenseswww.entrepreneurindia.co
Plant & Machinery . .5Indigenous MachineriesOther Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets . .6Furniture & FixturesPre-operative and Preliminary ExpensesTechnical KnowhowProvision of Contingencies Working Capital Requirement Per Month . 7Raw MaterialPacking MaterialLab & ETP Chemical CostConsumable Storewww.entrepreneurindia.co
Overheads Required Per Month and Per Annum . . 8Utilities & Overheads (Power, Water and Fuel Expenses etc.)Royalty and Other ChargesSelling and Distribution Expenses Salary and Wages . .9 Turnover Per Annum . 10 Share Capital .11Equity CapitalPreference Share Capitalwww.entrepreneurindia.co
Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/RealisationExpenses/Cost of Products/Services/ItemsGross ProfitFinancial ChargesTotal Cost of SalesNet Profit After TaxesNet Cash Accrualswww.entrepreneurindia.co
Annexure 3 :: Assessment of Working Capital requirements Current AssetsGross Working CapitalCurrent LiabilitiesNet Working CapitalWorking Note for Calculation of Work-in-process Annexure 4 :: Sources and Disposition of Fundswww.entrepreneurindia.co
Annexure 5 ::Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6::Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratiowww.entrepreneurindia.co
Annexure 7::Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.Pwww.entrepreneurindia.co
Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEPwww.entrepreneurindia.co
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/Itemswww.entrepreneurindia.co
Annexure 14::Product wise Domestic SalesRealisation Annexure 15::Total Raw Material Cost Annexure 16::Raw Material Cost per unit Annexure 17::Total Lab & ETP Chemical Cost Annexure 18::Consumables, Store etc. Annexure 19::Packing Material Cost Annexure 20::Packing Material Cost Per Unitwww.entrepreneurindia.co
Annexure 21::Employees Expenses Annexure 22::Fuel Expenses Annexure 23::Power/Electricity Expenses Annexure 24::Royalty & Other Charges Annexure 25::Repairs & Maintenance Expenses Annexure 26::Other Manufacturing Expenses Annexure 27::Administration Expenses Annexure 28::Selling Expenseswww.entrepreneurindia.co
Annexure 29 :: Depreciation Charges – as per Books (Total) Annexure 30 :: Depreciation Charges – as per Books (P &M) Annexure 31 :: Depreciation Charges - as per IT Act WDV(Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV(P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRRwww.entrepreneurindia.co
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This report helps you understand the viability of the project bydisclosing details like machinery required, project costs andsnapshot of other project financials The report provides a glimpse of government regulationsapplicable on the industry The report provides forecasts of key parameters which helps toanticipate the industry performance and make sound businessdecisionswww.entrepreneurindia.co
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Scope of the ReportThe report titled “Market Survey cum Detailed Techno EconomicFeasibility Report on Control Panels (Cabinet).” provides an insight intoControl Panels (Cabinet) market in India with focus on uses andapplications, Manufacturing Process, Process Flow Sheets, Plant Layoutand Project Financials of Control Panels (Cabinet) project. The reportassesses the market sizing and growth of the Indian Control Panels(Cabinet) Industry. While expanding a current business or whileventuring into new business, entrepreneurs are often faced with forediversifying/venturing into any product, they wish to study thefollowing aspects of the identified product:www.entrepreneurindia.co
Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback PeriodWe at NPCS, through our reliable expertise in the projectconsultancy and market research field, have demystified thesituation by putting forward the emerging business opportunityin the Control Panels (Cabinet) sector in India along with itsbusiness prospects. Through this report we have identifiedControl Panels (Cabinet) project as a lucrative investmentavenue.www.entrepreneurindia.co
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Niir Project Consultancy Services (NPCS)can provide Detailed Project Report onControl Panel Manufacturing Industry.Production of Control Cabinets.Electrical Panel ManufacturingBusinessSee s://goo.gl/v2exmHwww.entrepreneurindia.co
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Working Capital Requirement, uses and applications, PlantLayout, Project Financials, Process Flow Sheet, Cost of Project,Projected Balance Sheets, ProfitabilityRatios, BreakEvenAnalysis. The DPR (Detailed Project Report) is formulated byhighlyaccomplishedand experiencedconsultantsand themarket research and analysis are supported by a panel of expertsand digitalized data bank.We at NPCS, through our reliable expertise in the projectconsultancy and market research field, have demystified thesituation by putting forward the emerging business opportunityin India along with its business prospects Read morewww.entrepreneurindia.co
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industrial, construction (residential/ commercial), power generation, and transmission and distribution (T&D) utilities. Growth in key sectors such as oil and gas, petrochemicals, steel, cement, and telecom are the major growth drivers for control panel and switchgear industry. The other fact
