Enhanced Performance At High Temperatures

Transcription

Grivory HTEnhanced Performance at High Temperatures

536373839402IntroductionGrivory HT gradesGrivory HT nomenclatureCharacteristics of Grivory HT1 gradesCharacteristics of Grivory HT2 gradesCharacteristics of Grivory HT3 gradesProperties of Grivory HT1 gradesProperties of Grivory HT2 gradesProperties of Grivory HT3 gradesDesign data – Short-term behaviourDesign data – Long-term behaviourFlexural fatigue strength - Wöhler curvesResistance to weatheringResistance to heat ageingResistance to chemicalsResistance to water and hydrolysisResistance to automotive mediaComparison to other construction materialsApprovalsFire behaviourDrying and storageProcessing using injection-moulding methodsPost treatmentMachining / Use of reclaimed materialCustomer services and technical supportTestingCAMPUS / EMS Material DatabaseQuality standardsDelivery formRecycling of packaging materialEMS-GRIVORY productsIndexEMS-GRIVORY worldwide2

Introduction / Grivory HT grades / Grivory HT nomenclatureIntroductionGrivory is the trade name of a group of engineeringplastics manufactured and marketed by EMS-GRIVORY. Grivory HT is a semi-crystalline thermoplasticconstruction material based on polyphthalamide(PPA).A completely new and specific process for the manufacture, polymerisation and compounding of Grivory HT in Domat/Ems (Switzerland) has been developed by EMS-GRIVORY. Production capacity wasadjusted to meet the good demand and EMS-GRIVORY is now one of the most important manufacturers of polyphthalamides in the world and clear market leader in Europe.Grivory HT is characterised by a high-performanceproperty profile. Technical injection-moulding partsmade of this material have impressive dimensional stability, even at high application temperatures. The property profile of Grivory HT overlaps well into the performance range of high-performance plastics. The values of Grivory HT for properties such as stiffness andstrength at application temperatures up to 120 C - important for replacement of metals - surpass those of materials such as PPS or PEEK.The Grivory FWA grades are physiologically harmless and can also be used in sensitive applicationareas such as in direct contact with drinking waterand foodstuffs.Grivory HT is available as granules for processingusing injection-moulding methods on conventionallyavailable equipment and moulds. The different grades of material within this group result from the typeand composition of the basic polymers and their modification with reinforcing materials (glass fibre, minerals), stabilisers and processing aids.Givory HT is used for the efficient manufacture ofhigh-performance technical components which arecharacterised by:- stiffness and strength at high application temperatures- property values which are influenced very little byabsorption of water- good dimensional stability and a low tendency towarp- good resistance to chemicals- good surface quality- rational and cost-effective manufactureGrivory HT grades- Grivory HT1: PA6T/6I- Grivory HT2: PA6T/66- Grivory HT3: PA10T/XWater absorptionHydrolysisresistanceCreep y HT Nomenclature1. Polymer basis 3. Modification1: PA6T/6IS: Improved surfacesX: Low warpage/higher2: PA6T/66tangential stress3: PA10T/XZ: Impact modified 2.C:M:V:VL:5. Heat stabilisation7. Colour Reinforcement 4. Degree ofreinforcementCarbon fibresMineralsGlass fibresLong glass fibres6. Additional informationFWA: Approved for direct contact withfoodstuffs and drinking waterLF: Improved slippropertiesV0: Flame retardant3

Characteristics of Grivory HT1 gradesGrivoryCharacteristics and propertiesHT1 grades4Application njection-moulding grade with 30-65 wt % glass-fibre reinforcement based on polyphthalamide PA 6T/6I. Stiff andstrong at high application temperatures. Heat stabilised,dimensionally stable, low water uptake, good resistanceto chemicals and automotive media (fuel, oils, brake fluid)even at high temperatures.Stiff, dimensionally accurate technical parts in mechanical engineering, automotive and electro applications.Functional parts in contact with chemicals and requiringgood performance values at high application temperatures.HT1V-3HT1V-4HT1V-5HT1V-6Drinking water approved, heat stabilised injection-moulding grades with 30-60 wt % glass-fibre reinforcement,based on polyphthalamide PA6T/6I. Approved for directcontact with drinking water as per ACS, KTW, W270,WRAS and NSF standards. EU conformity for directcontact with foodstuffs and unlimited FDA approval forcontact with all foodstuffs. UL listed.Stiff, dimensionally accurate technical parts, functionalparts in sanitary applications, foodstuff industry applications and domestic appliances in direct contact with drinking water and foodstuffs at high application temperatures.HT1V-3 HYHT1V-4 HYHT1V-5 HYHydrolysis-optimised, heat stabilised injection-mouldinggrades with 30-50 wt % glass-fibre reinforcement, basedon polyphthalamide PA6T/6I. Stiff and strong even athigh application temperatures and in direct contact withhot water or automotive coolants.Stiff, dimensionally accurate technical parts. Hot-waterhousings and functional components in automotive construction and sanitary and heating system applications.HTM-4H1Mineral-reinforced (40 wt %) injection-moulding grade based on polyphthalamide PA6T/6I. Stiff and strong even athigh application temperatures. Heat stabilised. Isotropicproperties, low warpage, dimensionally stable, low thermal expansion. UL listed.Stiff, dimensionally accurate parts with good dimensionalstability and low thermal expansion. Functional and visible components in automotive applications with electrochemical surface coatings.FWAFWAFWAFWA33 wt % glass-fibre reinforcement on a PA6T/6I basis. Thin-walled LED reflector housings.HT1V-33XLED white 6861 High light reflection, good flowability, good strength andstiffness values.HT1V-33X UVwhite 6861433 wt % glass-fibre reinforcement on a PA6T/6I basis.High light reflection, good flowability, good strength andstiffness values, yellowing optimised.Thin-walled LED reflector housings with reduced yellowingand longer life expectancy.

Characteristics of Grivory HT2 gradesGrivoryCharacteristics and propertiesApplication -moulding grades with 30-60 wt % glass-fibre reinforcement based on polyphthalamide, PA6T/66. Simpleto process. Stiff and strong at high application temperatures. Heat stabilised, dimensionally stable, good resistance to chemicals.Stiff, dimensionally accurate technical parts in mechanical engineering, automotive and electro applications.Functional components in contact with chemicals and requiring good performance values at high application temperatures.HT2V-3H LFMaterial used for sliding bearings, PTFE-modified injectionmoulding grade with 30 wt % glass-fibre reinforcement, based on polyphthalamide PA6T/66. Simple to process, stiffand strong at high application temperatures. Little wear, heatstabilised, dimensionally stable, good resistance to chemicalsStiff, dimensionally accurate bearing components in mechanical engineering, automotive and electro applications. Tribologically stressed functional components (jointsleeves, bearing halves, guide channels, sliders) incontact with chemicals and requiring high performancevalues at high application temperatures.HT2C-3X LFblack9833Material used for sliding bearings, PTFE modified injection-moulding grade with 30 wt % carbon fibre reinforcement based on polyphthalamide, PA6T/66. Maximumstiffness and strength, conductive, very low density.Bearing components to satisfy highest requirements.HT2V-3X V0HT2V-4X V0HT2V-5X V0Flame retardant, halogen-free injection-moulding gradeswith 30-50 wt % glass-fibre reinforcement, based on polyphthalamide PA6T/66. Self-extinguishing (UL 94 V-0).Self-extinguishing, stiff, dimensionally accurate technicalparts in electro applications where the flammability classification of the material (as per UL 94 V-0) is a mandatoryprerequisite. Suitable for thermal pulse loading commonlyoccurring in industrial soldering processes.RoHS: Parts made of these materials conform to the requirements as per RoHS (2002/95/EG and 2011/65/EU,Restriction of Hazardous Substances).WEEE: Parts made of these materials are exempt from therequirements governing "selective recycling” as per guideline 2002/96/EC concerned with disposal of used electroand electronic componentsHT2 gradesGood flow properties. Stiff and strong at high applicationtemperatures. Light inherent colour, colourable. UL listed.HT2C-3XCarbon-fibre-reinforced (30 wt %) injection-moulding grade based on polyphthalamide PA6T/66. Very stiff andstrong, low density, conductive.Stiff, light, dimensionally accurate components in mechanical engineering and automotive applications. Tribologically stressed functional components in contact with chemicals and requiring high performance values at high application temperatures.HT2VZ-15HHT2VZ-33HXE 4099(HT2VZ-3)Injection-moulding grades with 15-33 wt% glass-fibre reinforcement based on polyphthalamide, PA6T/66. Easy toprocess. Stiff, impact resistance and strong at high working temperatures. Heat stabilised, dimensionally stable,good resistance to chemicals.Stiff, impact resistance, dimensionally accurate technicalparts in mechanical engineering, automotive and electroapplications. Functional components in contact with chemicals and requiring good performance values at highapplication temperatures.XE 4216(HT2VS-3HH)Injection-moulding grades with 30 resp. 45 wt % glass-fibre reinforcement based on polyphthalamide, PA6T/66with optimised heat resistance and surface quality.For components such as turbo-charger air ducts exposedto extremely high thermal stressing.XE 4217(HT2VS-45HH)"Grivory XE." designates the new, commercialised pilot products during the market introduction phase. The future standard product designation is shown in brackets, example: Grivory XE 4216 (HT2VS-3HH).5

Characteristics of Grivory HT3 gradesGrivory6Characteristics and propertiesApplication areasInjection-moulding grades with 30 resp. 50 wt % glass-fibre reinforcement, based on polyphthalamide, PA10T/X.Very good resistance to chemicals and dimensional stability. Made partly from renewable raw materials.Stiff and strong, dimensionally accurate technical parts inmechanical engineering, automotive and electro applications at high working temperatures.Injection-moulding grades with 30 resp. 50 wt % glass-fibre reinforcement, based on polyphthalamide, PA10T/X.Good flowability, very good resistance to chemicals anddimensional stability. Made partly from renewable rawmaterials.Stiff and strong, thin-walled and dimensionally accuratetechnical parts in mechanical engineering and electro applications at high working temperatures.HT3 gradesXE 4063(HT3V-30H)XE 4065(HT3V-50H)XE 3996(HT3V-30)XE 4095(HT3V-50)Drinking water approved injection-moulding grade with Stiff, dimensionally accurate technical parts, functionalXE 4101(HT3V-40 FWA) 40 wt % glass-fibre reinforcement, based on polyphtha- parts in sanitary applications, foodstuff industry applica-6lamide, PA10T/X. Excellent hydrolysis resistance and dimensional stability. Made partly from renewable raw materials. Approved for direct contact with drinking water asper ACS, KTW, W270, WRAS and NSF directives. EUand FDA conform.tions and domestic appliances in direct contact with drinking water and foodstuffs at high application temperatures and requiring hydrolysis resistance.XE 4102(HT3C-30)Carbon-fibre-reinforced (30 wt %) injection-moulding grade based on polyphthalamide PA10T/X66. Very stiff andstrong, low density, conductive, very good resistance tochemicals. Made partly of renewable raw materials.Stiff, light and dimensionally accurate technical parts inmechanical engineering and automotive applications. Tribologically stressed functional components in contactwith chemicals and providing a good performance athigh application temperatures.HT3Z LFNon-reinforced injection-moulding grade, impact resistant, PTFE modified, based on polyphthalamide,PA10T/X. Very good resistance to chemicals and dimensional stability. Made partly of renewable raw materials.Durable, dimensionally accurate bearing components inmechanical engineering, automotive and electro applications. Tribologically stressed functional components (jointsleeves, bearing halves, guide channels, sliders) incontact with chemicals and requiring high performancevalues at high application temperatures.HT3ZNon-reinforced injection-moulding grade, impact resistant, PA10T/X. Very good resistance to chemicals anddimensional stability. Made partly of renewable raw materials.Durable, dimensionally accurate bearing components inmechanical engineering, automotive and electro applications in contact with chemicals and requiring high performance values at high application temperatures.

GrivoryCharacteristics and propertiesApplication areasXE 4134(HT3VX-30)Injection-moulding grade with 30 wt % glass-fibre reinforcement, optimised against warpage, based on polyphthalamide, PA10T/X. Very good resistance to chemicals and dimensional stability. Made partly from renewable raw materials.Stiff and durable, dimensionally accurate bearing components in mechanical engineering, automotive and electro applications at high operating temperatures. Components exposed to high internal pressure and those withhigh requirements regarding distortion.XE 4027(HT3V-30 V0)Flame retardant, halogen-free injection-moulding gradewith 30 wt % glass-fibre reinforcement, based on polyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0),good flow properties. Stiff and strong at high application temperatures. Light inherent colour, colourable. UL listed including RTI. Optimised against corrosion. SatisfiesRoHS regulations and WEEE requirements. Made partlyof renewable raw materials.Self-extinguishing, stiff, dimensionally accurate technicalparts in electro applications where a V-0 flammabilityclassification of the material (as per UL 94) is a mandatory prerequisite. Suitable for lead-free SMT reflow soldering e.g. as per JEDEC J-STD-020C.HT3 gradesFlame retardant, halogen-free injection-moulding grades Self-extinguishing, stiff, dimensionally accurate technicalXE 4120(HT3V-30 V0 CO) with 30 wt % glass-fibre reinforcement, based on po- parts in electro applications where the V-0 flammabilitylyphthalamide PA10T/X. Self-extinguishing (UL 94 V-0),good flow properties. Stiff and strong at high application temperatures. UL listed including. Satisfies RoHS regulations and WEEE requirements. Excellent suitabilityfor soldering (SMT reflow soldering), optimised againstcorrosion.classification of the material (as per UL 94) is a mandatory prerequisite. Excellent suitability for lead-free SMT reflow soldering e.g. STM plug connectors as per JEDEC JSTD-020C.XE 4164(HT3V-30 CO)Injection-moulding grades with 30 wt % glass-fibre reinforcement, based on polyphthalamide, PA10T/X.Good flowability, very good resistance to chemicalsand dimensional stability.Stiff, light and dimensionally accurate technical parts inelectro applications where a HB flammability classification of the material (as per UL 94) is sufficient. Excellentsuitability for lead-free SMT reflow soldering e.g. SMTplug connectors as per JEDEC J-STD-020C.XE 4185(HT3 V0 CO)Flame retardant, halogen-free, non-reinforced injectionmoulding grades based on polyphthalamide PA10T/X.Self-extinguishing (UL 94 V-0), good flow properties.Good strength values at high application temperatures.UL listed. Satisfies RoHS regulations and WEEE requirements. Excellent suitability for soldering (SMT reflow soldering), optimised against corrosion.Self-extinguishing, dimensionally accurate and durabletechnical parts in electro applications where a V-0flammability classification of the material (as per UL 94) isa mandatory prerequisite. Excellently suited for lead-freeSMT reflow soldering e.g. SMT plug connectors as per JEDEC J-STD-020C.7

8Properties of Grivory HT1 gradesMechanical propertiesTensile E-modulus1 mm/minISO 527MPaTensile stress at break5 mm/minISO 527MPaElongation at break5 mm/minISO 527%Impact strengthCharpy, 23 CISO 179/2-1eUkJ/m2Impact strengthCharpy, -30 CISO 179/2-1eUkJ/m2Notched impact strengthCharpy, 23 CISO 179/2-1eAkJ/m2Notched impact strengthCharpy, -30 CISO 179/2-1eAkJ/m2ISO 2039-1MPaBall indentation ycond.drycond.drycond.Thermal propertiesMelt temperatureDSCISO 11357 CdryHeat deflection temperature HDT/A1.8 MPaISO 75 CdryHeat deflection temperature HDT/C8.0 MPaISO 75 CdryThermal expansion longitudinal23 - 55 CISO 11359dryThermal expansion transverse23 - 55 CISO 1135910-6/K10-6/KMaximum working temperaturelong-termISO 2578 CdryMaximum working temperatureshort-termEMS CdryDielectric strengthIEC 60243-1kV/mmdrycond.Comparative tracking indexIEC 60112-Specific volume resistanceIEC 60093Ω mSpecific surface resistanceIEC ating%%%%drydrydrydryElectrical propertiesGeneral propertiesDensityFlammability (UL 94)Water absorptionMoisture absorptionLinear mould shrinkageLinear mould shrinkageProduct designation as per ISO 1874823 C/saturated23 C/50% r.h.longitudinaltransverse118312106262294294

Grivory HT1 gradesHTV-3H1HTV-4H1HTV-45H1HTV-5H1HTV-6H1black 9205black 9205black 9205black 9205black 9205HT1V-65H HT1V-3 FWA HT1V-4 FWA HT1V-5 FWA HT1V-6 FWAblack 9205black 9225black 9225black 9225black 922511 00011 00019017022505014 50014 00022021022707016 50016 00023523022757518 00017 50025024022808023 00022 5002602501.51.5757525 50025 5002802701.51.5606011 00011 00019017022505014 50014 00022021022707018 00017 50025024022808023 00022 5325325325325 280 280 280 280 280 280 280 280 280 030303030303030303030305751.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 125751.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 126001.0E 111.0E 111.0E 25PA6T/6IMH, 12-110,GF30PA6T/6IMH, 12-140,GF40PA6T/6IMH, 12-140,GF40PA6T/6IMH, 12-190GF50PA6T/6IMH, 12-220,GF60PA6T/6IPA6T/6IMH, 12-160, MH, 12-190,GF45GF50PA6T/6IPA6T/6IPA6T/6IMH, 12-220, MH, 12-250, MH, 12-110,GF60GF65GF309

Properties of Grivory HT1 and HT2 grades10Mechanical propertiesTensile E-modulus1 mm/minISO 527MPaTensile stress at break5 mm/minISO 527MPaElongation at break5 mm/minISO 527%Impact strengthCharpy, 23 CISO 179/2-1eUkJ/m2Impact strengthCharpy, -30 CISO 179/2-1eUkJ/m2Notched impact strengthCharpy, 23 CISO 179/2-1eAkJ/m2Notched impact strengthCharpy, -30 CISO 179/2-1eAkJ/m2ISO 2039-1MPaBall indentation ycond.drycond.drycond.Thermal propertiesMelt temperatureDSCISO 11357 CdryHeat deflection temperature HDT/A1.8 MPaISO 75 CdryHeat deflection temperature HDT/C8.0 MPaISO 75 CdryThermal expansion longitudinal23 - 55 CISO 11359dryThermal expansion transverse23 - 55 CISO 1135910-6/K10-6/KMaximum working temperaturelong-termISO 2578 CdryMaximum working temperatureshort-termEMS CdryDielectric strengthIEC 60243-1kV/mmComparative tracking indexIEC 60112-Specific volume resistanceIEC 60093Ω mSpecific surface resistanceIEC 60093Ωdrycond.cond.drycond.cond.ISOISOISOISOI

The Grivory FWA grades are physiologically harm-less and can also be used in sensitive application areas such as in direct contact with drinking water . struction and sanitary and heating system applications. Stiff, dimensionally accurate parts with good dimensional