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Fleet360* Plant Services SolutionsCUSTOMER SUCCESS STORIESENTER* Trademark of General Electric Company
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesThe NewPower ServicesFLEET360 PLANT SERVICES SOLUTIONSFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathPower Services delivers Fleet360 total plant solutions, regardless ofconfiguration or asset mix, across your operational life cycle. Whiledelivering tailored solutions for all major power plant components,our broadened understanding of system-wide operation is appliedto unleash better performance, lower risk and realize greater valueacross your power generation operations and assets. Power Servicesbrings GE’s digital industrial culture to life for you by blending advancedhardware and software technologies to help achieve productiveoutcomes for both your operational and business goals.Our team brings 230 years of collective experience across 90 OEMbrands to customize solutions around: Planning and installation Maintenance and repairs Advanced technology upgrades Outcome-based multi-year agreements Scalable plant-level solutions Plant recommissioning/relocations
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathFLEET360 – Steam Power PlantCustomer Success StoriesFLEET360 PLANT SERVICES SOLUTIONS
FLEET360 PLANT SERVICES SOLUTIONSThe New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandFull steam ahead atsteel factory plant inSouth KoreaBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathCustomer NeedPOSCO, one of the world’s leadingsteel-making companies iscontinually challenged to keep pacewith a fiercely competitive industrywhere efficiency is key. This becameincreasingly difficult at POSCO’sPohang Works steel factory in SouthKorea, operating with 50-year oldToshiba steam turbines. POSCOneeded to modernize this equipmentwhile achieving importantproduction targets to maintain itscompetitive position.SolutionGE collaborated with POSCOto develop a solution blendinghardware upgrades with new digitaltechnologies. Additionally, the teamtapped into the China-based MobileMachine Shop to deliver new parts tothe site faster.BenefitsThis package of solutions increasedPohang’s output 78 megawatts (MW)while achieving a 3 percent increasein steam turbine efficiency.The facility’s supply of process steamalso increased from 40 tons per hourto 70 tons per hour—nearly doublingthe ability to generate processsteam used for steel production.“ The performance gains fromthese upgrades are significant.” Mr. Kwan-Soo Song, group leader of thehead office of finance and investmentdivision of POSCO. Output increased by 78 megawatts (MW) Steam turbine efficiency increased3 percent Process steam expanded from40 to 70 tons per hour
FLEET360 PLANT SERVICES SOLUTIONSThe New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathFirst steamturbine-generatorupgrade in Turkey deliversmore power for the futureCustomer NeedTurkey’s electricity generatingcapacity is expected to growmore than 60 percent by 2023† tomeet increasing demand. Privatepower producer Bereket Enerji haslaunched a modernization initiativeat the Yatagan steam power plantas part of an effort to satisfy thecountry’s anticipated 6 percentannual energy demand growth.SolutionGE is helping Bereket Enerji supportTurkey’s growing energy demandwith upgrades to cross-fleetequipment including Zamech steamturbines, and replacements forDolmel generators as well as staticexcitation systems.BenefitsThis modernization project isbeing implemented during apreviously planned outage andwill deliver significant operationalimprovements for Bereket Enerji—including an increase in componentavailability by 28 percent, extendingthe facility’s operating life by anadditional 15 years and increasingoutput by more than 20 percent.† Investment Support and Promotion Agency of Turkey.“ With Turkey’s energy demandscontinuing to grow, we are pleasedto work with GE to increase ouroutput and long-term reliability.” Ali Yağli, co-owner and co-founderof Bereket Group. Increasing annual operating hoursby 28 percent Extending operating life by 15 years Increasing output by more than20 percent
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesGE helps Veoliaturn up theheat in PolandFLEET360 PLANT SERVICES SOLUTIONSFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathCustomer NeedBenefitsRecognizing the need to strengthenits position as the largest privateoperator of district heatingnetworks—and third-largestcogeneration plant in Poland—Veoliaturned to GE to improve the outputand flexibility of their operations.GE’s technologies are anticipated toboost the plant’s turbine efficiencyby up to 6 percent and to increaseits output by up to 6 megawatts (MW),with the extra power being deliveredto the local grid. Additionally, toimprove operational flexibility duringperiods when there is no demandfor electricity, Veolia will be able todivert the power for district heatingwater only.SolutionPutting its cross-fleet servicingcapabilities to work across numerousOEM brands, GE will modernize threeZamech-made steam turbines atthe Veolia Energia Poznań ZEC SA,a 275 megawatts (MW)district-heating plant†.† Polish Information and Foreign Investment Agency.“ This project will help thestation operate more efficiently,as we want to strengthenour position in a verycompetitive environment.” Jan Pic, member of the board andoperational director of Veolia EnergiaPoznań ZEC. Increase of 6 megawatts (MW) 6% steam turbine efficiency increase
FLEET360 PLANT SERVICES SOLUTIONSThe New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathBoiler optimizationsolution improvesair quality inCzech RepublicCustomer NeedBenefitsAmid evolving environmentalregulations and growing air qualityconcerns, ČEZ Group—the largestutility in Central and Eastern Europe—demonstrated its commitment toimproving emissions through anadvanced boiler modernizationproject involving two steam powerplants in the Czech Republic.The upgrade solutions reduced thepower plants’ nitrogen oxide (NOx)emissions by 60 percent, enablingthe stations to supply power andheat to households and industriesin compliance with European Unionemissions standards.SolutionGE applied primary and secondaryNOx reduction measures on theboilers in 10 cross-fleet units—representing a combined 1,130megawatts (MW) of electricitygenerating capacity at ČEZ’sPočerady and ČEZ subsidiaryEnergotrans a. s.’ Mělník I steampower plants.“Refurbishing the Mělník I powerplant guarantees Prague, Neratoviceand Mělník reliable, long-termdeliveries of heat generated in anenvironmentally sound manner.” Miroslav Krpec, CEO of Energotrans.“ Each boiler passed demandingstress tests, and we are verysatisfied with the performanceof the new equipment and theproject execution of the GE team.” Jiří Kulhánek, CEO of the ElektrárnaPočerady, a. s. power plant of theČEZ Group. NOx emissions reduced by 60 percent Maintains compliance with EuropeanUnion’s Industrial Emission Directive
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathFLEET360 – Gas Power PlantCustomer Success StoriesFLEET360 PLANT SERVICES SOLUTIONS
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaBoostingreliability ofbig plants withlittle robotsFLEET360 PLANT SERVICES SOLUTIONSFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandWATCH VIDEOGenerator Condition AssessmentBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathCustomer NeedAlinta Energy recognized the needto adopt a more predictivecondition-based maintenancestrategy across its fleet of sevenpower plants in Australia and NewZealand to reduce cost and improvereliability. Alinta’s historic practicewith schedule-based maintenanceprograms became unsuitable in theregion down under where plantsneeded quicker responsiveness tosporadic renewable generation.SolutionAlinta selected GE’s DiagnosticInspection Rotor In-Situ (DIRIS) andTurboRotoscan robotic solutionsto inspect 19 fleet generatorsmanufactured by GE, Alstom,Mitsubishi, and Brush. Thesetechnologies enable faster generatorinspections without rotor removal,and can be done on virtually anyOEM. Additionally, this process alertsthe sites to potential generatorissues in advance, allowing themto evaluate their options beforeoperations are impacted.BenefitsAlinta Energy’s deployment of theseinspection solutions will reduce itsfleet downtime up to 40%, whileeliminating risks associated withrotor removal. GE’s robotic inspection solutions havebeen endorsed by Alinta’s insurancecompany as a best practice for gas-firedpower plants Downtime reduction up to 40%
FLEET360 PLANT SERVICES SOLUTIONSThe New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathGE solutiondelivers a moreefficient plantin CaliforniaCustomer NeedThe Mountainview GeneratingFacility is a 1,054 megawatts (MW)power plant in Redlands, California.Due to the region’s increasingpresence of renewable energy,the site needed more flexibility torespond faster to California’s ISOsystem demands. The state’s shareof electricity from renewables hasmore than doubled to 25 percenttoday, up from12 percent in 2008.SolutionThe Southern CaliforniaEdison-owned plant collaboratedwith GE to develop a package solutionthat will reduce its start-up times,and lower emissions without using* Trademark of General Electric Companyadditional water. The combinationof Advanced Gas Path (AGP), DryLow NOx 2.6 (DLN2.6 ) combustionand OpFlex* software upgradespositioned Mountainview to helpbalance the region’s grid demands.BenefitsSCE will benefit from a boost inits station’s output by about 48megawatts (MW), an increase inefficiency and longer intervalsbetween maintenance outages.By expanding Mountainview’sflexibility, the project will help SCEprotect the grid from volatility, whilealso strengthening its competitiveposition in California.“ GE’s solution gives us amore efficient plant, creatinggreater value and savings forour customers.” Stuart R. Hemphill, senior vice president,Power Supply & Operational Services,Southern California Edison 48 megawatts (MW) output increase Better efficiency Longer maintenance intervals
The New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureBlend of hardwareand softwarebreathesnew life intodecommissionedItalian plantGE helps Veolia turn upthe heat in PolandFLEET360 PLANT SERVICES SOLUTIONSWATCH VIDEOBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathCustomer NeedA2A, Italy’s biggest multi-utilitycompany, was forced to shut downits Chivasso facility three years agodue to limited response time to griddemands. While requiring morerobust flexibility, A2A also needed toimprove both the site’s efficiency andemissions to operate compliantly.SolutionGE developed a hardware andsoftware-blended solution thatbrought the Chivasso plant back tolife. The package included Dry LowNOx 2.6 combustion technology,OpFlex advanced controls, and AssetPerformance Management—as wellas Operations Optimization softwaretechnologies that positioned Chivassoto be economically viable during itsmost profitable hours of operation.BenefitsChivasso now benefits from a rampup rate that is 2.5 times faster,and a 6% efficiency improvementat partial load, making the plantflexible and lean. Today, A2Aconsistently responds to thegrid when it needs more power,simulating grid requirements inadvance and reacting quickly in aprofitable way.“ With GE’s hardware and softwaresolutions, we can now react morequickly to market conditionswhile reducing operating costsand improving the plant’senvironmental footprint.” Valerio Camerano, CEO of A2A. 2.5 times faster ramp rate 6 percent efficiency improvement Improved flexibility and response time
FLEET360 PLANT SERVICES SOLUTIONSThe New Power ServicesFLEET360 – Steam Power PlantCustomer Success StoriesFull steam ahead at steelfactory plant in South KoreaFirst Steam Turbine-generatorupgrade in Turkey delivers morepower for the futureGE helps Veolia turn upthe heat in PolandBoiler solution improves airquality in Czech RepublicFLEET360 – Gas Power PlantCustomer Success StoriesBoosting reliability of bigplants with little robotsGE solution delivers a moreefficient plant in CaliforniaBlend of hardware andsoftware breathes newlife into Italian plantRhode Island facilityboosts efficiency withGE’s Enhanced Steam PathRhode Islandfacility boostsefficiency withGE’s EnhancedSteam PathCustomer NeedAt its 583 megawatts (MW)combined cycle plant in Johnson,Rhode Island, the Rhode Island StateEnergy Center faced operationalissues when it encountered rotorvibration and other aging steamturbine concerns.SolutionGE provided an Enhanced SteamPath (ESP) upgrade for the site’sD-11 steam turbine. This solutioncould be installed within a routineoutage, allowing the plant to returnto operation without any additionaldowntime. As part of the project theplant became one of the first unitsof its kind remotely monitored byGE’s Monitoring & Diagnostics (M&D)Center, allowing the site to foreseeany arising issues.BenefitsGE’s advanced technology increasedthe plant’s overall output capacity byabout 26 megawatts (MW)—whichwill allow the site to increase averagerevenue by more than 4 million peryear over the next five years. Average revenue increase of 4 milliona year for five years Output increased 26 megawatts (MW)
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hardware and software technologies to help achieve productive outcomes for both your operational and business goals. Our team brings 230 years of collective experience across 90 OEM brands to customize solutions around: Planning and installation Maintenance and repairs Ad
