Transcription
304LSteel304LStainlessStainless SteelPipesPipesProjectWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book1 / 141 / 14Welding BookTitle:Air LiquideCustomer:Demo Welding BookStandardISO 15614-1CustomerSupplierAir LiquideWeldNote DemoRev.DatePrepared ByApproved ByChecked byStatusComments02016-11-22Tiago PereiraTiago PereiraTiago PereiraAppr.First Issue
Project304LSteel304LStainlessStainless SteelPipesPipesIdentification of ModificationsRevisionDateComments02016-11-22First IssueWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book2 / 142 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book3 / 143 / 14Table of ContentsWeld List4WPS5PQR8Drawings13
Welding Book nºProjectProjectWelding Book nº304L Stainless SteelDemo Welding Book304LPipesStainless Steel Pipes4 / 14Demo Welding Book4 / 14Weld ListØ / t (mm)B.M. 2Ø / t (mm) Weld Type PWHT (ºC)VT (%) PT (%)MT (%)Weld NºB.M.1UT (%) RT (%)ProcessW-001SA 182 - F304L12 / 120SA 182 - F304L12 / 120BW100250050136W-002SA 182 - F304L12 / 120SA 182 - F304L12 / 120BW100250050141 121W-003SA 182 - F304L10 / 210SA 182 - F304L10 / 210BW100500025136W-004SA 182 - F304L/SA 182 - F304L/BW141 121PQRWPSSample PQRWPS-19.R09.443 19.R09.443 (ISO)APQR-2011/109WPS-2011/109 - ASample PQRWPS-19.R09.443 19.R09.443 (ISO)APQR-2011/109WPS-2011/109 - A
Project304LSteel304LStainlessStainless SteelPipesPipesWPSWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book5 / 145 / 14
304LSteel304LStainlessStainless SteelPipesPipesProjectWPS NumberGroupBasic InformationStandardWelding Processes:Sample PQR 19.R09.443Butt WeldSA 312 TP316LD, tBase Materials8.1 - 8.1&&Welding 6LFlow Rate (l/min)Commercial NameFM52FM51.2Preparation Methods Grinding, MachiningGroove Design141138///////1-2ER316LER316LPreheat Temperature (ºC)Postweld Heat Time (h)ABacking Flow Rate (l/min)Joint DetailsSpecial RequirementsRoot Face (mm)Filler MaterialElectrode TypeContact DistanceBack Gouging 5-205044.45 - CapCommercial NameGroupDiameter (mm)12-N///////Product TypeFill: 136Filler Material DetailsCapFillSFA 5.9Process6 / 14Base Material DetailsSA 312 TP316LThickness (mm)3 - 24Diameter (mm)D, tRootPD, H-L045, PA, PH, FillPD, H-L045, PA, PH, CapSFA 5.9Pass #6 / 14ISO 15614-1Root: 136SpecificationRoot Gap (mm)Demo Welding BookDemo Welding BookClientWPS-19.R09.443PQR NumberWeld Type:Welding BookWeldingBooknºnºDiameter (mm)21.2Welding DetailsMulti layer Single side, noWeld Layer Configuration0.5 - 1.5Groove Angle (ºC)Welding ParameterCurrent (A)80 - 150120 - 200///////Voltage (V)11 - 1414 - 20///////PolarityDCDC ///////Verified ByApproved By30 - 35Wire Feeed(mm/s)/300 - 400///////Additional Details1 - WT20 Metal Cored WireOscillation15mm 20mmPulse Weld DetailsTorch Angle (ºC)Thermal ParametersInterpass Temperature (ºC)Temperature (ºC)MethodAdditional InformationWritten byGas - I1Travel SpeedTransfer Mode(mm/s)80 - 140120 - 180////////Spray///////Heat Input(Kj/mm)1 - 1.5 ()1 - 1.8 ()///////PostHeat Temp (ºC)Heating / Cooling Rate (ºC/h)Client ApprovalStatus
304LSteel304LStainlessStainless SteelPipesPipesProjectWPS NumberGroupBasic InformationStandardWelding Processes:PQR-2011/109Butt WeldSA 182 F348HD, tBase Materials8.1 - 8.1&&Welding PositionsRootISO 14343-AClassificationW 19 12 3 LS 19 12 3 LEurotrodT/316LFM52.4LNS 316L-2425FM52.4RootShieldingGasI1Flow Rate (l/min)8-16Commercial NamePass #123-N//////Process141141121//////0-1Root Face (mm)Filler MaterialW 19 12 3 LW 19 12 3 LS 19 12 3 LDiameter (mm)2.42.42.495 - 100130 - 145197 - 254//////Voltage (V)11 - 1212 - 1329 - 31//////Cap5Gas - I12-4Groove Angle (ºC)Welding ParameterCurrent (A)FillFluxS A AF 2 64109.55 -Welding DetailsMulti layer Single side, noWeld Layer ConfigurationGroove DesignRoot Gap (mm)PipeCap:P2007Backing Flow Rate (l/min)Joint DetailsSpecial RequirementsPreparation Methods7 / 14Product TypeFill: 121ISO 15614-1Root: 141Filler Material DetailsCapFillISO 14343-AGroupDiameter (mm)7 / 14Base Material DetailsSA 182 F348HThickness (mm)12.29 Diameter (mm)D, tRootPA, PB, PC, PD, PE, FillPA, PB, PC, PD, PE, CapSpecificationCommercial NameDemo Welding BookDemo Welding BookClientWPS-2011/109PQR NumberWeld Type:Welding BookWeldingBooknºnºWire Feeed(mm/s)PolarityDCDCDC //////60 - 70/////////Travel SpeedTransfer Mode(mm/s)0.77 - 1.211.08 - 1.226.05 - 7.47///////////////Heat Input(Kj/mm)0.52 - 0.94 ()0.77 - 1.05 ()0.76 - 1.3 ()//////Additional DetailsElectrode TypeContact DistanceBack Gouging DetailsPreheat Temperature (ºC)Postweld Heat Time (h)NotesRevisionA1 - nullOscillationPulse Weld DetailsTorch Angle (ºC)Thermal ParametersInterpass Temperature (ºC)0 - 150Temperature (ºC)MethodAdditional InformationWritten byVerified ByApproved ByPostHeat Temp (ºC)Heating / Cooling Rate (ºC/h)Client ApprovalStatus
Project304LSteel304LStainlessStainless SteelPipesPipesPQRWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book8 / 148 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book9 / 149 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book10 / 1410 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book11 / 1411 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book12 / 1412 / 14
Project304LSteel304LStainlessStainless SteelPipesPipesDrawingsWelding BookWeldingBooknºnºDemo Welding BookDemo Welding Book13 / 1413 / 14
Welding Book nºWelding Book nºProject304L StainlessSteelProjectPipes304L Stainless SteelPipesDemo Welding BookDemo Welding Book14 / 1414 / 14
Welding Book nº Demo Welding Book 6 / 14 304L Stainless Steel Pipes Welding Book nº Demo Welding Book 6 / 14 WPS Number WPS-19.R09.443 Client Basic Information PQR Number Sample PQR 19.R09.443 Standard ISO 15614-1 Product Type Plate Weld Type: Butt Weld Welding Processes: Root:136 Fill:136 Cap: Base Material Details
