MODEL ET - Flocontrol

Transcription

MODELETHEAVY DUTY KNIFE GATE VALVEThe ET model knife gate is an uni-directional lug type valve designed according to MSS-SP-81 andTAPPI TIS 405-8 for industrial service applications. The design of the body and seat assures nonclogging shut off on suspended solids in industries such as: Pulp and Paper Power plants Mining Chemical plantsSizes: Wastewater treatment plants Food and Beverage Etc.DN 50/2” to DN 900/36” (larger diameters on request)Working pressure:DN 50/2” to DN 600/24”DN 750/30”DN 900/36”10 bar / 150 psi7 bar / 100 psi7 bar / 100 psiStandard flange connection:DIN PN 10 and ANSI B16.5 (class 150)Other flange connections available on requestDirectives:2006/42/CE (MACHINES)97/23/CE (PED) Fluid: Group 1(b), 2 (Cat. I, mod. A)94/9/CE (ATEX)All valves are tested prior to shipping in accordance with the standard developed by the Quality Control Department at ORBINOX.STANDARD PARTS LISTPart:1- Body2- Gate3- Seat4- Packing5- Gland Follower6- Stem7- Stem nut8- Yoke9- Seat Retainer Ring10- Handwheel11- Cap12- Stem Protector13- Friction Washer14- NutStainless Steel:CF8MAISI 316Metal/Metal or EPDMPTFE Impreg. Synth. Fibre with an EPDM O-RingCF8MAISI 430BrassEpoxy-coated Carbon SteelAISI 316GJS400 (GGG40)PlasticEpoxy-coated Carbon SteelBrassZinc Plated Carbon SteelReserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16ORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.www.orbinox.comRev.7ET 1

MODELETDESIGN FEATURESBODY:Lug type one piece integrally cast stainless steel body with reinforced ribs in larger diametersfor extra body strength. Internal cast gate wedges and guides allows for tighter shutoff. Portdesign follows the MSS-SP-81 and Tappi TIS 405-8 standards.The internal design of the valve avoids any build up of solids that would prevent the valve fromclosing.GATE:Standard AISI 316 stainless steel gate. The gates are polished and lapped to attain agreater seal between the gate and both the packing and the seat. The bottom of the gateedge is also machined to a bevel, so that it cuts through the solids for a tighter seal in theclosed position.SEAT: (resilient)Unique design that mechanically locks the seal in the internal of the valve body with astainless steel retainer ring. Standard EPDM also available in different materials such asViton, PTFE, etc.PACKING:Long-life packing with several layers of PTFE impregnated fibre plus an EPDM o-ring,with an easy access packing gland ensuring a tight seal. Long-life braided packing isavailable in a wide range of materials.STEM:The standard stainless steel stem offers a long corrosion resistant life. For rising stemactuators only, a stem protector is provided for additional protection against dust whilethe valve in the open position.ACTUATORS:All actuators supplied by ORBINOX are interchangeable, and supplied with an standardmounting kit for installation purposes on site.YOKE or ACTUATOR SUPPORT:Made of EPOXY coated steel (stainless steel available on request). Compact design makes itextremely robust even under the most severe conditions.EPOXY COATING:The epoxy coating on all ORBINOX cast iron and carbon steel valve bodies and components iselectrostatically applied making the valves to be corrosion resistant with a high quality finishedsurface. The ORBINOX standard colour is RAL-5015 blue.GATE SAFETY PROTECTION:ORBINOX automated valves are provided with gate guards in accordance with EU SafetyStandards. The design feature prevents any objects from being caught accidentally while thegate is moving.Reserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 2

MODELETOTHER OPTIONSBonnet (Fig.1):Assures tight sealing to atmosphere.Reduces packing maintenance.V-port:60 degree and pentagonal port design. Selection depends on the desired fluidcontrol type.Flush ports (Fig.2):Allow for cleaning of solids trapped within the body cavities that can obstruct theflow or prevent the valve from closing. Depending on the process, purging can bemade with air, steam, liquids, etc.Other materials of construction:Special alloys such as AISI 317 (1.4449), 254SMO (1.4544), Hastelloys, Fabricated valves:ORBINOX designs, produces and delivers special fabricated valves for specialprocess conditions (big sizes and/or high pressures).Fig.1SURFACE TREATMENTSValve components can be protected or coated for a longer life expectancy,depending on the application of the valves and the valve service conditions.At ORBINOX we can offer alternative treatments and coatings for the differentvalve components to improve their properties against abrasion (Stellite,polyurethane ), against corrosion (Halar, Rilsan, galvanizing ) and againstadherence (polishing, PTFE ).ATEXPlease contact an ORBINOX representative for info and availability. Someconsiderations: Hand operated ET valves have been subjected to an ignition risk assessmentaccording to DIN EN 13463: 1-5 and they are out the scope of application ofATEX Directive. Therefore hand operated valves are suitable for ALL ATEX zones. Electrical, pneumatical and hydraulically operated valves must be subjected to aconformity assessment of their own and also of the whole unit valve-actuator to getEC Type Approval to Directive 94/9.Fig.2We recommend to contact our technical department.Reserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 3

MODELETACTUATOR TYPESMANUAL:Handwheel (rising stem)Handwheel (non-rising stem)ChainwheelLeverBevel GearOther (square nut)AUTOMATIC:Electric (rising & non-rising stem)Pneumatic (single & double-acting)HydraulicAll actuators supplied by ORBINOX are interchangeableFAIL SAFE SYSTEMSUsed on pneumatic actuated valvesSINGLE ACTING (SPRING RETURN) Available fromDN 50mm/2" to DN 300mm/12" Supply pressure:min. 5 bar - max. 10 bar Options:- Pneumatic or electric fail open- Pneumatic or electric fail close- Other options on requestACCESSORIESMechanical stopsLocking deviceManual overrideSolenoid valvesPositionersLimit switchesProximity switchesFloor standsStem extensionsWide range of valve extensions availableDOUBLE ACTING WITH AIR TANK Available for all valve sizes Supply pressure:min. 3.5 bar - max. 10 bar Options:- Pneumatic or electric fail open- Pneumatic or electric fail close- Other options on requestFor further information about fail safe systems and valve extensions, please see EX catalogue.We recommend to contact our technical departmentReserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 4

MODELETTEMPERATURE CHARTSEAT / SEALSMaterialMax.T (ºC)PACKINGApplicationsMax.T (ºC)MaterialMetal/Metal 250 High temp. / Low tightnessDry cotton (AS)EPDM (E)120 Acids and non mineral oilsNitril (N)pH506-8PTFE impregn. synth. fibre (ST)2402-13120 Resistance to petroleum productsBraided PTFE (TH)2600-14Viton (V)200 Chemical service /High temp.Graphited (GR)6000-14Silicon (S)250 Food service / High temp.Ceramic fibre (FC)1200--PTFE (T)250 Corrosion resistanceNOTE: all types include an elastomere O-ring (same material asseal), excluding TH, GR and FC.More details and other materials under requestSEAT TYPESMETAL / METALFor applications with: High temperature High density media application When full tightness is not requiredRESILIENT, TYPE "A" Standard resilient seat. Temperature limitations according toseat material selected. Review the abovechart or contact our technical departmentfor more information. Replaceable seat retainer ring.RESILIENT, TYPE "B" Temperature limitations according tothe selected seat material. Review theabove chart or contact our TechnicalDepartment for more information. Replaceable and reinforced seat ringavailable in different materials such as:AISI 316 (1.4401), CA15, Ni Hard,etc.DEFLECTION CONE "C" Deflects the media away from any valveinternal exposed parts (gate, seat,.) Material: AISI 316 (1.4401), CA15,Ni-Hard, etc. Face-to-face dimension increases:DN 50 to DN 250 X 9mmDN 300 to DN 600 X 12mmLarger diameters on requestReserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 5

MODELETHANDWHEEL (rising stem) Standard manual actuator Consists of:- Handwheel: Epoxy coated Cast Iron- Yoke- Stem- Stem nut- Stem protector Available from DN 50/2” to DN 600/24” Options (on request):- Chainwheel- Non-rising stem- Locking Device- ExtensionsDN (mm/”)ABCDEFØGHWeight 02600/24”114637197501697675501883290Reserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 6

MODELETGEAR Recommended for valves larger than DN 350/14” andworking pressures greater than 3.5 bar / 50 psi Consists of:- Stem- Yoke- Bevel Gear Actuator with Handwheel(Standard Ratio 4:1) Available from DN 200/8” to DN 900/36” Options:- Chainwheel- Non-rising Stem- Locking Device- serves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 7

MODELETPNEUMATIC CYLINDER The standard pneumatic actuator (double acting on-off cylinder) consists of:- DN 250/10": Aluminum barrels- DN 300/12": Composite barrels- Aluminum end covers- Stainless Steel (AISI 304) piston rod- Nitrile coated steel piston Available from DN 50/2” to DN 900/36” Supply Pressure: min. 3.5 bar / 50 psi - max. 10 bar / 145 psi. Actuatordesigned with 6 bar / 85 psi air supply. For valves installed in a horizontal position, we recommend U-type support platesand/or actuator support. Options:- Hard anodized barrel and covers- Stainless Steel barrel and covers- Over/Undersized cylinder- Manual override- Fail safe systems- Limit switches Instrumentation (on request):- Positioners- Solenoid valves- Flow regulators- Air preparation unitsDN(mm/”) ABCDEFGHWeight (kg.)Standard 1/4" G80/3”5114910011916221111549212C100/951/4" G100/4”5116910013918723111555715C100/1151/4" G125/5”5716910015022327114064421C125/1431/4" G150/6”5719710016523729614069827C125/1681/4" G200/8”7024712220330935817587046C160/2201/4" G250/10”70298122233345428220100670C200/2703/8" G300/12”76349122273390478220114189C200/3203/8" G350/14”763911933124595492771320135C250/3753/8" G400/16”894391933474785992771424162C250/4253/8" G450/18”894831974155526803821647212C300/4751/2" G500/20” 1145421974506117303821791290C300/5251/2" G600/24” 1146371975016978303822028375C300/6251/2" G750/30” 1178423206249409854442549645C350/7303/4” G900/36” 117970320775110012025153077780C400/9303/4” G* For sizes DN 300/12” and above, actuator diameter may need to be oversized depending on the actual working pressure.Reserves the right to change specifications without noticeORBINOX S.A. Pol. Ind. s/n-20270 ANOETA (Spain) Tel.: 34 943 698030 - Fax: 34 943 653066 e-mail:orbinox@orbinox.comOBX 02/16www.orbinox.comORBINOX CANADA, ORBINOX USA, ORBINOX BRAZIL, ORBINOX CHILE, ORBINOX SPAIN, ORBINOX UK, ORBINOX FRANCE, ORBINOX GERMANY, ORBINOX INDIA, ORBINOX CHINA, ORBINOX S.E.A.Rev.7ET 8

ETMODELELECTRIC ACTUATOR Consists of:- Electric actuator- Rising stem- Motor support yoke flangeacc. to ISO 5210 / DIN 3338 The standard electric motor is equiped with:- Manual emergency operation- Limit switches (open/closed)- Torque switches Available from DN 50 /2" to DN 900/36" Wide range of types and marks available tomeet customer's needs. Option:- Non rising stemDN(mm/”)A

design follows the MSS-SP-81 and Tappi TIS 405-8 standards. The internal design of the valve avoids any build up of solids that would prevent the valve from closing. GATE: Standard AISI 316 stainless steel gate. The gates are polished and lapped to attain a greater seal between the gate and both the packing and the seat. The bottom of the gate edge is also machined to a bevel, so that it cuts .