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ABB Measurement ProductsABB ControlMaster universalprocess controllersMaking process control easy
ABB ControlMaster universalprocess controllersWhether you’re a plant or process manager, electricalengineer, process operator or maintenance engineer,the future of process control instrumentation starts here.ABB’s new ControlMaster range elevates processmonitoring and control to an altogether higher level.ABB has used its experience in controllers andindicators to create a new generation of processcontrol instruments that are more intuitive, easier tooperate and significantly more powerful in use.The concept at the very heart of ControlMaster is‘Control Made Easy’. Each instrument provides acomprehensive display of process status using crystalclear, full color, TFT technology. The simple to useuser interface delivers clear text prompts that makeinstallation, commissioning and operation quick andeasy. And full scalability from the concise range makesControlMaster suitable for the most basic applicationsthrough to complex, difficult to control processes.Specify any new ControlMaster and you’ll bechoosing a tough, compact process partner. FromIP66 and NEMA 4X environmental protection all theway through to powerful control functionality, withcascade, feed forward and ratio control, plus advancedpredictive, adaptive and dual loop capabilities.Then we put problem-solving diagnostics rightat your fingertips, plus total communicationsflexibility - connect the way that suits you,with Ethernet and Modbus RTU protocols.2 ABB I Measurement Products - ControlMaster
A line up of 4 new instruments with the functionality andcapability you need to meet the challenges of an informationhungry process control industry.From ABB’s legacy in controllers and indicators, thenew ControlMaster range of distinctive, accomplishedand innovative instruments not only focuses oneach model being easier and more powerful in use,but with such a concise number of function-richunits, it’s now so much easier to choose the rightControlMaster for your process application.ABB I Measurement Products - ControlMaster 3
ABB ControlMaster universalprocess controllersInnovative, easy to use HMIEach ControlMaster has an innovative HMI at theheart of its operation, providing a common linkwith other instrumentation products from ABB. So, ifyou know one, you know them all. Operation is so easythat you will be impressed by the efficiency of it all.Advanced controls and functionalityOn each of the 4 new ControlMaster instruments,higher levels of functionality are right at your fingertips. Features packed in include math, totalizationand a frequency input, logic, gain scheduling, splitoutput, valve control and real time alarms.pPI predictive control enables processes with long deadtimes to be easily controlled. Simple configuration needsonly three parameters - proportional band, integral time anddead time. Adaptive control means automatic adjustmentof control response to correct changing process dynamics.Valuable where processes have varying or uncontrolledtypes of load, it provides continuous tuning for optimumcontrol efficiency 24/7. Dual loop control independentlymanages two separate processes. The loops operateentirely independently while ControlMaster’s flexibilityand functionality provides interlock and interactionbetween both if required. Processes can be displayedsimultaneously on one screen without compromizing data.Communications protocolsEthernet communications provide high levels of connectivity.Remote process monitoring is made easy via the integratedweb server. A ControlMaster can send emails upon alarmconditions or critical process status, providing instantnotification to a plant supervisor. Modbus communications(TCP or RTU) enable rapid connection to PLCs and controlsystems. Modbus also provides simple, fast connectionof multiple ControlMasters to a ScreenMaster recorderto create a multipoint control and data logging system.4 ABB I Measurement Products - ControlMaster
Customizable full color TFT displayClear, comprehensive process status and historytrending. Information messages and configurationmenus are displayed in full text, unabbreviated orscrolled as on other commonly used process controldisplay technologies. Custom set-up is fast and usespredefined display templates, as well as templatecustomization with unique display values and colors.Scalable I/O and functionalityI/O, functionality and template availability is easilyexpanded with additional plug-and-play input modelsand function keys, making a single ControlMaster unitfully scalable from basic through to complex controlapplications. Users can now standardize on a singleproduct so operators have the familiarity of a single userinterface regardless of application requirements.Historical TrendingControlMaster features short-term trending capability,providing invaluable information during commissioningor for the history of unattended processes.DiagnosticsTo quickly alert an operator to important process information,ControlMaster’s diagnostic functions clearly displaymessages detailing fault conditions, abnormal processstatus and maintenance requirements. At any time theoperator can also switch to an alarm and diagnostic statusdisplay to gain an overview of any active messages.Template based configurationControlMaster configuration is vastly simplified byusing application templates. Selecting the templatebest suited to your process requirements automaticallyconfigures I/O and control functionality whiledisplay templates are selected automatically.ABB I Measurement Products - ControlMaster 5
ABB ControlMaster universalprocess controllersApplication ScenariosUniversal by design, a ControlMaster is suitablefor use in a wide range of applications. Typicalconfigurations include:Temperature control of a steam heated productTemperature control of electrically or gas heated furnacespH control of effluent flow via acid or alkaline dosingRatio control of product blendingBoiler drum level controlIndependent dual loop control of temperatureand humidity in a climatic chamber6 ABB I Measurement Products - ControlMaster
Product Selection GuideStandard Optional CM10CM15CM30CM50GeneralSize1/8 DIN1/8 DIN (Horizontal)¼ DIN3 x 6 DIN(48 x 96mm)(96 x 48mm)(96 x 96mm)(76 x 144mm)Display5.6cm (2.2in)5.6cm (2.2in)8.9cm (3.5in)8.9cm (3.5in)Color TFTColor TFTColor TFTColor TFTDust/Water ProtectionIP66 & NEMA 4XIP66 & NEMA 4XIP66 & NEMA 4XIP66 & NEMA 4XSupply Voltage85-265V a.c. std85-265V a.c. std85-265V a.c. std85-265V a.c. std(24V d.c. opt.)(24V d.c. opt.)(24V d.c. opt.)(24V d.c. opt.)Control CapabilitiesPID (analog/time proportioning) Motorized Valve Split Output (Heat Cool) Adaptive Control pPI (predictive) Gain Scheduling Autotune TemplatesSingle Loop Single Loop with Feed Forward Auto/Manual Station Analog Backup Station Manual Loader Cascade Cascade with Feed Forward Ratio Controller Ratio Station Dual Loop Indicator Dual Indicator InputsUniversal (TC, RTD, Resistance, mA, Volt, mV & Frequency)1 std.1 std.1 std. (1 opt.)1 std. (1 opt.)Process (TC, mA, Volts, mV & Digital)1 std.1 std.1 std. (1 opt.)1 std. (1 opt.)Digital2 opt.2 opt.6 opt.2 std. (4 opt.)Transmitter Power Supply2 std.2 std.2 std. (2 opt.)2 std. (2 opt.)OutputsAnalog/Logic1 std.1 std.1 std.1 std.Analog1 opt.1 opt.1 opt.1 opt.1 std. (3 opt.)1 std. (3 opt.)1 std. (3 opt.)2 std. (2 opt.)2 opt.2 opt.6 opt.2 std. (4 opt.)RelayDigitalAdvanced FeaturesMath LogicCustom Linearizers Delay Timers Real-time Alarms TotalizationHistorical TrendingCommunicationsEthernet RS485 MODBUS ABB I Measurement Products - ControlMaster 7
Contact usNotes:We reserve the right to make technical changesor modify the contents of this document withoutFor more product information visit:www.abb.com/instrumentationprior notice. With regard to purchase orders, theagreed particulars shall prevail. ABB does notaccept any responsibility whatsoever for potentialerrors or possible lack of information in thisdocument.We reserve all rights in this document and in thesubject matter and illustrations contained therein.Any reproduction, disclosure to third parties orutilization of its contents - in whole or in parts - isforbidden without prior written consent of ABB. Copyright 2010 ABB.All rights reservedPrinted in UK (06.2010)www.abb.comPB/ControlMaster-EN Rev. CTo find your local ABB contact visit:www.abb.com/contacts
the future of process control instrumentation starts here. ABB's new ControlMaster range elevates process monitoring and control to an altogether higher level. ABB has used its experience in controllers and indicators to create a new generation of process control instruments that are more intuitive, easier to
