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IndustrialIT Solutions for Crude Oil ArtificialLift ApplicationsCreating value through integrated solutionsMaximize Your Return throughTechnological Innovation

ABB’s IndustrialIT for Oil Production is more valuable than the sum of ourProductsAs the world’s leading supplier to the oil and gas production industries ABB has provided you with power and automationsystems, software and services to run your operation productively and profitably. You’ve thought of us as a measurementcompany, a controls company, an electrification company and an automation company. We’re all of those things.And all ofthose things combined are Information Technology, or IT. We focus IT on the core processes in your industry, blending theneeds of the IT world with the needs of Industrial Automation. That’s ABB’s IndustrialIT.ABB has designed complete IndustrialIT Artificial Liftsolutions for Crude Oil Production to maximize your profitabilityand minimize your costsABB offers a complete range of power and automation solutions to operate, monitor and control your oil field. Fromdown-hole sensors to SCADA, ABB’s IndustrialIT Pumping Artificial Lift Solutions (PALS) give your crude oil productionfacility a new competitive edge, with unsurpassed enterprise connectivity and information access.ABB solutions are based on years of experience in artificial lift applications and in industrial control technologies.Theyimprove the efficiency and reliability of your pumping operations and adapt to your ever-changing production needs, whileprotecting your current assets. ABB IndustrialIT PALS helps you create a seamless control and information infrastructure,for one oil well or hundreds.A Total Suite of Well Controls for Oil ProductionThe automation needs of ABB’s customers vary from field to field, depending upon business and operational requirementsand the layout of the field. So ABB designed our IndustrialIT Pumping Artificial Lift Solutions to be both flexible and scalable,to automate part or all of your oil production facility and to work with artificial lift pumps for crude oil production as wellas multiphase pumps for oil movement.IndustrialIT PALS features:Multiple language supportSecurity and access controlIntuitive configuration tools, available across system and application boundariesSeamless integrationNetwork connectivity (communication with field and external systems, as well as enterprise-wide information systems)History and report capabilitiesAdvanced, robust operator interfaceOptimization algorithms

Aspect ObjectsA key feature of this next generation technologyis ABB Aspect ObjectsTM, which integratesinformation from a variety of applications andmakes it available in real-time to anyauthorized users regardless of their location.Artificial lift data and components arepresented as configurable software objects.Each object carries a range of relatedinformation, for example, electrical andmechanical capabilities, intellectual propertiesand identity information that makes the objectinstantly recognizable to production-wideinformation networks.With Aspect Objects, crude oil productioninformation is deployed rapidly and uniformly,so that personnel throughout your enterpriseview your business through the same real-time”window.” Better information means faster andbetter decision-making and more control overassets.ServicesABB professional services range fromproviding electrical equipment, controls andinstrumentation to delivering the mostsophisticated automation systems. For a typicaloil production facility, we offer:Project managementSite surveyBasic and detailed designHardware and software engineeringInstallation and commissioningStart-up assistance and trainingService and maintenance during the entiresystem life cycleABB services, consulting and training arean integral part of the project, includingplanning, design, production and start-upassistance.ABB’s support doesn’t end withcommissioning: online and on site supportis an important part of our program for bothmanned and unmanned terminals.

IndustrialIT Smart Power House SolutionsIndustrialIT Smart Power House (SPH) is theeasiest and most consistent way to build up,install, commission, operate, integrate andoptimize your production:Well Pad Automation SPH for clusters usingprogressive cavity pumps (PCPs), electrosubmersible pumps (ESPs), rod pumps(RPs) or any combination of the threeMultiphase Pump Automation SPH formultiphase pumps, auxiliaries and valvesThe SPH contains all the automationequipment related to the well, plus softwaresuites to drive operations in a controlledenvironment:Skid, surface and down-holeinstrumentationMotorsControl, supervisory and communicationsystemsDriveIT Variable Speed DrivesOptimizeIT Optimal Pumping System (OPS)Power quality control and voltagedistributionThese products and systems are modular; youchoose the combination you need.The completeconfiguration is then housed in a shelter formultiple wells or in an outdoor cabinet forstand-alone wells.The SPH shelter featuresa controlled environment with thermallyinsulated roof, walls and floor. It comes withtransit frames/filler blocks for all cables;emergency lights, luminaries and AC outlets;fire and smoke detection and alarm system;and fire extinguishers.IndustrialIT for Well PadAutomation SPHThe biggest challenges for a well padautomation system are to keep the wellsrunning under variable reservoir conditions;prolong the life of the pumping equipment;and make sure data moves quickly from thewell to the main operation station, toavoid lost production time.ABB’s Well Pad Automation SPH containscontroller and variable speed drive softwarefor various types of pumps. It interfaces withABB’s OptimizeIT Optimal Pumping System andDriveIT Variable Speed Drive, to provide themost efficient, complete and powerfulplatform for oil well production.This SPH:Includes ABB DriveIT variable speed drivesaccording to the power requirementsof the applicationOffers a lifting methodology that’ssoftware dependent, and adaptableto rod pump, progressive cavity pumpor electro-submersible pumpInterfaces several brands of down-holesensors (DHS)Interfaces surface instrumentationProvides historical data handling andreports for each wellProvides communications with externalsystems and field buses

IndustrialIT for Multiphase PumpAutomation SPHWhen the field operation requires the useof multiphase pumps, ABB’s Multiphase PumpAutomation SPH controls and optimizesthe pump operations, and integrates fullyto skid instrumentation and subsystems.This SPH includes:DriveIT Variable Speed Drive sized accordingto motor and pump characteristicsA dual bus bar so that both 400 KVA and1760 KVA units can fit in the same sizedSPHPower distribution and UninterruptiblePower Supply (UPS) according to thepower requirements of the applicationA motor control center for up to 12auxiliary motorsOptimizeIT Optimal Pumping System withinput/output modules for analog, digital andtemperature signalsMMI color operator interface with touchscreenVibration monitoring systemMPP Skid MakerActive filter for production optimization(optional)OptimizeIT Optimal PumpingSystemThe Optimal Pumping System (OPS) is anintegrated optimization, control andcommunications system for any artificial liftmethod based on down-hold pumping.Whateverartificial lift method you use rod pumps,progressive cavity pumps, electro-submersiblepumps or multiphase pumps the OPS:Controls the well's operations andemergency shutdown system, integratessubsystems and field devices, and recordsand reports historical dataKeeps communications flowing to and fromthe main station, and to and from thepumps, with integrated voice and dataequipmentDriveIT Variable Speed DriveWhether you’re focusing on one single wellor a cluster of wells, ABB lets you build up anoil field automation system unit by unit. ABBsupplies stand-alone DriveIT variable speeddrives for any artificial lift method. The ALC600and ACS600 Oil Artificial Lift Controller handlewells with a wide variety of characteristics,such as temperature, pressure, production rateand API grade of the oil.SPH for Power DistributionSPH meets your power distribution needs byproviding:Control over incoming power at any powerdistribution voltageOutdoor cabinet including fuse disconnectswitchStep down transformer according to powersupply requirementsElectrical protection for all pump loads(progressive cavity and multiphase pumps)Active filter (optional) and battery chargerSPH for Power QualityHarmonics generated by power switchingcomponents create a relevant problem forelectrical power distribution. ABB usesharmonics filters to reduce and controlharmonics and make your operation moreefficient and reliable. Even the largest sizedactive filters can be placed within the SPH.

Well Monitoring and ControlAll the control strategies required to operatethe different pumps in your field reside in theSmart Power House as part of the OptimalPumping System (OPS) software and theDriveIT Variable Speed Drive.For Progressive Cavity Pumps(PCP)High/low torque controlBack spin controlIntake pressure controlAnnulus pressure supervisionNomographic behaviorIntake-discharge differential pressure controlIntake-annulus differential pressure controlSupervision and protection by flow pressureDischarge pressure supervisionFor Rod PumpsSpeed reference in strokes per minuteActual speed in strokes per minuteHigh torque controlDown-hole pressure controlRod floating controlProduction optimizationSpeedup controlSensor based or inferential Dina-graph chartgenerationFor Electro-Submersible Pump(ESP)Annulus pressure supervisionSupervision and protection by wellproduction pressureIntake pressure controlSpeed control according to intaketemperatureIntake-discharge differential pressure controlFor Multiphase Pumps (MPP)Intake pressure controlSubsystems controlDiluent controlProtectionMotor control center (MCC)Process data history log

ABB PortfolioThe ABB portfolio of Pumping Artificial LiftSolutions ranges from instrumentation throughpower and drives to collaborative commercesolutions, and from standard monitoring andcontrol strategies to dedicated technologies forwells and well-related operations.Integrated solutionsfor oil productionABB's IndustrialIT solution integrates wellproduction, well pad automation and powersystems, and links directly to enterprise-wideinformation systems.OperateIT SCADA Vision for Oil & GasABB is able to provide an integrated solutioncovering all your production requirements,with our power, control and instrumentationproducts and application expertise. Once youhave automated your well pad or an entire oilfield, we can help you advance toward thenext step in integrated operations by linkingdownstream operations with a SCADA ortelecommunication system.Power technologyAs the world’s leading supplier of powertechnology products, ABB delivers solutions,systems and equipment to efficiently transmit,distribute and control power. We combine anextensive line of hardware with expertise innetwork management, control, protection andmonitoring and with consulting and diagnosticcapabilities.