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60Hz UP6 15, UP6 20, UP6 25, UP6 30enPARTS CATALOGUEfrCATALOGUE DE PIÈCES DÉTACHÉESptLISTA DE PEÇASesLISTA DE REPUESTOSzhC.C.N : 80445166REV. : ADATE : OCTOBER 2008

CONTENTSPage Description’T’ NoPage Description’T’ NoPage Description1EnclosureT57419Separation SystemT574423Documentation2Motor Assembly60HzT574210Tank Assembly60HzT574724RecommendedParts5Airend AssemblyT574311T57486Cooling SystemT5745Instrumentation /Electrical System8Control PipingT5746’T’ NoABBREVIATIONS & SYMBOLS #### Up to Serial No.#### From Serial No.####Contact Ingersoll Randfor Serial No.*Not illustrated†OptionNRNot requiredARAs requiredSMSitemaster/SitepackHAHigh ambient machineWCWatercooled machineACAircooled machineERSEnergy recovery systemT.E.F.C. Totally enclosed fancooled motor (IP55)O.D.P. Open drip proof (motor)GeneralDescriptionHow to order partsThis manual, which contains anillustrated parts breakdown, hasbeen prepared as an aid inidentifying and ordering parts for themachine. All of the parts, listed in theparts breakdown, are manufacturedwith the same precision as theoriginal equipment.The illustrated parts breakdownidentifies the various assemblies,sub assemblies and detailed partswhich make up this machine.In order that all avoidable errorsbe eliminated when ordering parts,please specify the following:Ingersoll RandCompanyservice facilities and parts areavailable worldwide. There areIngersoll Rand Company BranchOffices and authorised distributorslocated in the principle cities of theUnited States. In Canada, ourcustomers are serviced by theCanadianIngersollRandCompany, Limited. There are alsoIngersoll RandCompanysubsidiariesandauthoriseddistributors located in the principlecities throughout the world.A series of illustrations showeach part clearly and in it’s correctlocation relative to the other parts inthe illustration. Each part in anillustration is referenced with anumber. The number, descriptionand quantity needed per assemblyare listed in numerical order on thefollowing pages.How to use this parts manual1. Locate the desired illustration.1. The model number of the unit asshown on the Compressor DataPlate.2. The serial number of the unit asshown on the Compressor DataPlate.3. The part number of this manual.4. The part number, description andquantity needed exactly as listed.5. The motor data code shown onthe motor data plate.2. Locate the part on the illustrationby visual identification and note thereference number.3. Find the reference number on thetabulated page, along with the PartNumber and Description.http://air.ingersollrand.comUP6 15, UP6 20, UP6 25, UP6 30

tion1220661951Panel assembly Guard, sheave assembly3220975621Panel assembly top16547477531Corner4220662111Panel assembly top172205343325Plug5220952511Corner25 30hp / 20 25hp HA18547541631Base19397384907Pin, locating221323361Corner20hp / 15hp HA20220585808Plate, 4Hinge26967439928Screw27221589351Gasket, door28221600304Grommet67221588771Cabinet door8220975701Panel assembly er12220670521Panel assembly left13220928861ChannelUP6 15, UP6 20, UP6 25, UP6 30http://air.ingersollrand.com

MOTOR ASSEMBLY 60Hz21615Item1ccn22108393Qty.1DescriptionBelt, driveUP6 15hp 125psiUP6 20hp 200psi221084271Belt, driveUP6 15hp 150psi892650601Belt, driveUP6 20hp 125psi892650781Belt, driveUP6 20hp 150psi892650521Belt, driveUP6 25hp 125psiUP6 30hp 150psi892650601Belt, driveUP6 25hp 150psiUP6 30hp 125 / 200psi892650781Belt, driveUP6 25hp 200psi221083511Sheave, drive (Motor)UP6 15hp 125 / 150psiUP6 20hp 125 / 150 / 200psi221083691Sheave, drive (Motor)UP6 30hp 125 / e, retaining6221780571Sheave, driven (Compressor)UP6 15hp 125psiUP6 20hp 200psi221780651Sheave, driven (Compressor)UP6 15hp 150psi221075361Sheave, driven (Compressor)UP6 20hp 125psi221780401Sheave, driven (Compressor)UP6 20hp 150psi221075851Sheave, driven (Compressor)UP6 25hp 125psi221075931Sheave, driven (Compressor)UP6 25hp 150psi221076011Sheave, driven (Compressor)UP6 25hp 200psi221076191Sheave, driven (Compressor)UP6 30hp 125psi221076271Sheave, driven (Compressor)UP6 30hp 150psi221076351Sheave, driven (Compressor)UP6 30hp 200psiUP6 15, UP6 20, UP6 25, UP6 30

3MOTOR ASSEMBLY ion222341571Motor15hp200V 60Hz ODP547354361Motor20hp / 15hp HA200V 60Hz TEFC222341161Motor15hp200V 60Hz TEFC547353781Motor20hp / 15hp HA230/460V 60Hz ODP222341401Motor15hp230/460V 60Hz ODP547354281Motor20hp / 15hp HA230/460V 60Hz TEFC222341081Motor15hp230/460V 60Hz TEFC547354021Motor20hp / 15hp HA380V 60Hz ODP222341651Motor15hp380V 60Hz ODP547354511Motor20hp / 15hp HA380V 60Hz TEFC222341241Motor15hp380V 60Hz TEFC547354101Motor20hp / 15hp HA575V 60Hz ODP222341731Motor15hp575V 60Hz ODP547354691Motor20hp / 15hp HA575V 60Hz TEFC222341321Motor15hp575V 60Hz TEFC547354851Motor25hp / 20hp HA200V 60Hz ODP547353861Motor20hp / 15hp HA200V 60Hz ODP547355351Motor25hp / 20hp HA200V 60Hz TEFCUP6 15, UP6 20, UP6 25, UP6 30http://air.ingersollrand.com

MOTOR ASSEMBLY tion547354771Motor25hp / 20hp HA230/460V 60Hz ODP547356261Motor30hp / 25hp HA230/460V 60Hz TEFC547355271Motor25hp / 20hp HA230/460V 60Hz TEFC547356001Motor30hp / 25hp HA380V 60Hz ODP547355011Motor25hp / 20hp HA380V 60Hz ODP547356591Motor30hp / 25hp HA380V 60Hz TEFC547355501Motor25hp / 20hp HA380V 60Hz TEFC547356181Motor30hp / 25hp HA575V 60Hz ODP547355191Motor25hp / 20hp HA575V 60Hz ODP547356671Motor30hp / 25hp HA575V 60Hz TEFC547355681Motor25hp / 20hp HA575V 60Hz TEFC8881012091Key9547205111Support256 Frame motors547205291Support280 Frame motors10392242091Spacer225926611Motor30hp / 25hp HA200V 60Hz ODP225926791Motor30hp / 25hp HA200V 60Hz TEFC547355761http://air.ingersollrand.comMotor30hp / 25hp HA230/460V 60Hz 67384064Screw256 Frame motors967418144Screw280 Frame motors15967501201Key Drive16954883181Key Non DriveUP6 15, UP6 20, UP6 25, UP6 30

5AIREND on1226372191Airend15220972081Indicator, air restriction2395709991Gasket16892653001Filter ube 1Plate21959528671Connector8547491141Spring, be assembly25547755561Check valve, orifice12855818821Tube assembly269672109710Washer, Spring13547473991Valve, unloader27967385138Screw*13a220671771Kit, unloader valve28967031862Screw14923686872ScrewUP6 15, UP6 20, UP6 25, UP6 30http://air.ingersollrand.com

COOLING SYSTEMItem1234ccnQty.Description220998731Chute assemblyItemccn522113195Qty.1DescriptionShroud assembly992953881Cone, 25 30hp / 20 25hp HA*855843651Foam992953701Cone, 15 20hp / 15hp HA6547542961Cover221132031Plenum assembly25 30hp / 20 25hp HA7220998401Cover assembly892368687AR221590991Plenum assembly15 20hp / 15hp HA9220998811993193291Blower25 30hp / 20 25hp HA992953541Blower15 20hp / 15hp HAhttp://air.ingersollrand.com6ScrewBaffle assemblyUP6 15, UP6 20, UP6 25, UP6 30

7Item12COOLING SYSTEMccnQty.Description547539181Cooler25 30hp / 20 25hp HA220824991Cooler15 20hp / 15hp HA855612311Hose assembly3855605972Hose assembly4959282301Plug5959528672ConnectorUP6 15, UP6 20, UP6 25, UP6 ew11959282301Plughttp://air.ingersollrand.com

CONTROL 62700mm4394041651‘O’ Ring5394161281Switch, temperature639124821AR7546546521Valve, solenoid (Blowdown)8391556502Elbow9547743021Valve, solenoid 772Elbow13391563931Connector14225053091Switch, mccnQty.DescriptionTube 29391564431Connector30394041651‘O’ RingTube (Nylon)NutUP6 15, UP6 20, UP6 25, UP6 30

9SEPARATION SYSTEM26ItemccnQty.Description1547281001Tank, separator(ASME U / LLOYDS)1547281181Tank, separator(CE 10/UM/CRN/SQL/UDT)2959436351Plug3547233411Valve, drain4221822651Plug, Ultra231760681Plug, artridge, separator13959282141Plug(For Non Intellisys)14892092172Elbow15547404441Sight glass16220512961Decal17220524501Valve, safety(60Hz)Gasket18223549891Nipple1Plate, cover (part of rew26228131332Adaptor*8a220646951Kit, minimum pressure valve*8b228328851Kit, thermostatic valve9855818741Tube assembly10547492211Nipple11546726541Filter, coolantUP6 15, UP6 20, UP6 25, UP6 30http://air.ingersollrand.com

TANK ASSEMBLY Ŧ 60HzItem1ccnQty.Description547011151Tank(120 Gallon 125/150 psi)547011231Tank(120 Gallon 200 psi)220508431Tank(240 Gallon 125/150 psi)ItemccnQty.Description7322245372Clip, retaining8220959131Gland, bow220615431Tank(240 Gallon 200 psi)2220554381Valve, ball3545792481Valve, drain439124813ARTube (Nylon)5855821611Tube assembly(120 Gallon)855840761Tube assembly(240 e, pressure200psi (120 Gallon)20371435421Elbow220524501Valve, pressure225psi (240 Gallon)6http://air.ingersollrand.com10UP6 15, UP6 20, UP6 25, UP6 30

11ItemINSTRUMENTATION AND ELECTRICAL 01Indicator (Red)*9b391272452Screw4323421561Indicator (Green)*9c224623601Varistor5323421641Indicator (White)10928770183Gland, cable6220539041Button, emergency stop11391407851Plug7323421491Switch, Off/On*225034111Kit, voltage spike8323421721Pushbutton, resetUP6 15, UP6 20, UP6 25, UP6 m

INSTRUMENTATION AND ELECTRICAL SYSTEM12C3760 HzFULL VOLTAGE DOL575V 15 30 hp(15 25hp HA)ItemccnQty.DescriptionItem9323421231Lug, power 20567412Rail13222940371Relay, time delay14392555591Relay, fault, high air temp.15230537541Relay, overload1392529372Block, end stop2220740171Block, auxilliary contact3391645201Block, terminal43925290327Block, terminal5323421151Bus, grounding6392510611ContactorC377220740331Fuse2.0A 125 250V8323420992Fuse1.5A UP6 15, UP6 20, UP6 25, UP6 30

13INSTRUMENTATION AND ELECTRICAL SYSTEMC4360 HzFULL VOLTAGE DOL230/460V 15hpItemccnQty.DescriptionItem9323421231Lug, power 20567412Rail13222940371Relay, time delay14392555591Relay, fault, high air temp.15230537541Relay, overload1392529372Block, end stop2220740171Block, auxilliary contact3391645201Block, terminal43925290327Block, terminal5323421151Bus, grounding6392509981ContactorC437220740331Fuse2.0A 125 250V8323420992Fuse1.5A 600VUP6 15, UP6 20, UP6 25, UP6 30ccnQty.Descriptionhttp://air.ingersollrand.com

INSTRUMENTATION AND ELECTRICAL SYSTEM14C8560 HzFULL VOLTAGE DOL200V 15 25hp(15 20hp HA)230/460V 20 30hp(15 25hp HA)ItemccnQty.DescriptionItem9323421231Lug, power 20567412Rail13222940371Relay, time delay14392555591Relay, fault, high air temp.15230537701Relay, overload1392529372Block, end stop2220740171Block, auxilliary contact3391645201Block, terminal43925290327Block, terminal5323421151Bus, grounding6392510201ContactorC857220740331Fuse2.0A 125 250V8323420992Fuse1.5A UP6 15, UP6 20, UP6 25, UP6 30

15INSTRUMENTATION AND ELECTRICAL SYSTEMD11060 HzFULL VOLTAGE DOL200V 30hp (25hp HA)I-R PART NUMBERAND REV LEVEL11108741613915653121711432341828Revision H9ItemccnQty.DescriptionStop, Din rail139252937233925290327Block, terminal4323421151Bus, grounding5220740251Block, nc auxillary contact6222648731Contactor,D110 w/1NC&1NO7220740331Fuse,125-250V 2.0A8323420992Fuse,600V 1.5A9226307272Kit, terminal lugUP6 15, UP6 20, UP6 25, UP6 30ItemccnQty.Description10323421231Lug, grounding11323420811Transformer12220501401Panel, starter back13220547461Rail, din14220567411Rail, din15222940371Relay16392555591Relay, control17226309741Relay, overloadhttp://air.ingersollrand.com

INSTRUMENTATION AND ELECTRICAL SYSTEM16C60/C4360 Hz STAR DELTA200V 25 30hp(20 25hp HA)220/230V 30hp(25hp HA)ItemccnQty.DescriptionItem10323420992Fuse1.5A 600V1392529374Block, end stop2220740171Block, auxilliary contact3221329633Block, auxilliary contact4391645201Block, terminal53925290327Block, terminal6323421151Bus, C609220740331http://air.ingersollrand.comFuse2.0A 125 231Lug, power 20567412Rail16222940371Relay, time delay17392555591Relay, fault, high air temp.18230537701Relay, overload19222186481TimerUP6 15, UP6 20, UP6 25, UP6 30

17INSTRUMENTATION AND ELECTRICAL SYSTEMC23/C1660 Hz STAR DELTA440/460V 15 25hp(15 20hp HA)575V 20 30hp(15 25hp 2529374Block, end stop10393332571Interlock2220740171Block, auxilliary contact11323421231Lug, power grounding3391645201Block, terminal4392

60Hz UP6 15, UP6 20, UP6 25, UP6 30. CONTENTS Page Description ’T’ No Page Description ’T’ No Page Description ’T’ No 1 Enclosure T5741 2 Motor Assembly 60Hz T5742 5 Airend Assembly T5743 6 Cooling System T5745 8 Control Piping T5746 9 Separation System T5744 10 Tank Assembly 60Hz T5747 11 Instrumentation / Electrical System T5748 23 Documentation 24 Recommended Parts