Product Brochure NEMA Super-E Premium Efficient Motors

Transcription

Product BrochureNEMA Super-E Premium efficient motors

NEMA Super-E premium efficient motorsGeneral informationWe are to be the best – as determined by our customers – marketers, designersand manufacturers of industrial electric motors, generators and mechanicalpower transmission products.With expertise, and a comprehensive portfolio of products and life-cycleservices, we help value-minded industrial customers improve their energyefficiency and productivity.II ABB Motors and Generators NEMA Super-E premium efficient motors

NEMA Super-E premium efficient motorsTable of 363839394058Energy savingsSuper-E TEFC design featuresTEFC three phase capabilitiesTEFC foot mountedTEFC F2 mountedTEFC C-face foot mountedTEFC C-face footlessSuper-E ODP design featuresODP three phase capabilitiesODP foot mountedODP, small motor rule, single phase, foot mountedODP, small motor rule, three phase, foot mountedODP F2 mountingODP C-face foot mountedClose coupled pump TEFC & ODP with Aegis grounding ringClose coupled pump motor – TEFCClose coupled pump motor – ODPVertical P-baseHVACChiller/cooling towerSingle phase200 VoltUnit handlingBrakeAdjustable speed capabilitiesConduit box volumesApprovals UL and CSADimension drawingsConnection drawingsNEMA Super-E premium efficient motors Motors and Generators ABB 1

NEMA Super-E premium efficient motorsEnergy savingsSuper-E motors are another example of our commitmentto provide reliable performance, while exceeding customerexpectations.Standard on All Baldor Reliance Motors: Mobil Polyrex EMPolyurea GreaseIt’s a fact: Bearing failure is the #1 mechanical reason for motorfailure. So the better the grease protecting those bearings, thebetter and longer the motor performs.Today, that better grease is Mobil Polyrex EM polyurea grease– now standard on all Baldor Reliance motors. It provideslubrication life of more than four times greater than other polyureagreases in tests up to 176 C (350 F). It exhibits greater durabilitywhen subjected to mechanical shearing forces. Furthermore, aspecially formulated additive in the grease resists washout, rustand corrosion even when subjected to salt water conditions.Making energy efficiency work for youWhy is energy efficiency important?Electric motor-driven systems used in industrial processes consumethe majority of all electricity used in the industrial sector. Companiescan actually average as much as 33 percent savings if they were toapply motor and motor system efficiency upgrades, including theuse of adjustable speed drives. The potential positive impacts oncompanies’ bottom lines and the environment are significant.2 ABB Motors and Generators NEMA Super-E premium efficient motorsPurchase price is only a small piece of the pieThe pie chart to the right shows the typical life cycle cost of a 75kW(100 hp) motor operating in continuous duty over a 20-year life.As you can see, the original purchase price is almost insignificantcompared to what it will cost to power the motor during its usefullife.How Baldor Reliance Super-E efficiencies compare toindustry standardsSuper-E motors offer customers the highest level of overallefficiencies available from any motor manufacturer, meeting orexceeding NEMA Premium efficiency.

NEMA Super-E premium efficient motorsTotally enclosed fan cooled (TEFC)Motor design featuresThe family of Baldor Reliance Super-E TEFC (totally-enclosedfan-cooled) motors share a number of electrical and mechanicalfeatures that add up to outstanding value. “EM” motors aregeneral-purpose premium efficient motors. For more severeenvironmental applications, our “ECP/XEX” severe duty motorsprovide added weather and chemical protection. For extremeapplications, where downtime is critical, Baldor Reliance “841XL” motors are ideal; these motors exceed IEEE 841-2001specifications.The chart below lists standard features (“S”) in Baldor RelianceTEFC premium efficient motors. Horsepower ranges indicatewhere certain features are standard in stock products. Additionalfeatures optional (“O”) are available on custom motors or throughMod-Express.TEFC premium efficiency motor familyElectrical featuresEM/XEECP/XEX841XLkW (hp) range - stock0,75-300 (1-400)0,75-300 (1-400)0,75-187 (1-250)Class F insulation with Class B riseSSS1.15 service factorSSS200 C Inverter Spike Resistant insulation systemSSSPhase insulationSSSCorona inception testing - meets NEMA Part 31.4.4.2SSSVarnish dip & bake with 100% solidsSSSNo silicone lead wireSSSDocumented final motor tests - data shipped with motorOOSMechanical featuresEM/XEECP/XEX841XLNEMA frame sizes143T - 449T143T - 449T143T - 449TSteel bandframe die cast aluminum endplates, steel fan coverS 143T - 215T––Cast iron frame - cast iron endplates & fan cover (steel fan cover standard on EM/XE 140-280T)O 143T - 286TS 324T - UpSSDie cast aluminum conduit boxS thru 360T––Cast iron conduit boxS 400T - upSSThreaded inlet hole in conduit boxOSSNeoprene conduit box lid gasket & lead separator gasketO cast iron onlySSSeal endplate to frame jointsOSSV-ring shaft seals - DE & ODE (except some 440 frame)S 250T - up DE onlyS–Inpro/Seal VBX or VBXX bearing isolators - DE and ODE––SHardware - zinc platedSSSMotor unfiltered vibration at rated voltage and frequency 38,1 mm/s( 0,15 in/s) peak velocitySS–Motor unfiltered vibration at rated voltage and frequency 2,03 mm/s ( 0,08 in/s) peak velocityOOSTest vibration on DE & ODE and document - ship with motorOOSLow bearing temperature specs (IEEE 841)––SFoot flatness to NEMA tolerances (0.005”/ft.)––SShaft runout NEMA––SSound power level 90 dBA––SGrease inlet fitting - grease fittingS––Grease inlet with tube extension & grease fitting–SSGrease outlet with screw-in plugSOOGrease outlet with automatic relief fittingS 250T - up––Grease outlet with tube extension & automatic relief fitting–SSNon-metallic external cooling fanSSSCasting coated with water base primerS––Castings coated with 2-part epoxy primer and epoxy finish coat–SSFinish paint with gold enamelS––Finish paint with 2-part dark gray epoxyOSSASTM B117-90 96-hour salt spray test compliance–SSLaser etched aluminum nameplate with NEMA dataS––Embossed stainless steel nameplate with NEMA data–SSStainless steel nameplate with bearing and grease dataOSSLimited warranty3 year3 year5 yearNote: Contact your your regional support office for certified data, dimensions and features of a specific motor.NEMA Super-E premium efficient motors Motors and Generators ABB 3

NEMA Super-E premium efficient motorsNEMA Super-E : premium efficiency inside and outEnd turns lacedboth endsFan and fan cover designed formaximum cooling and quieteroperationOver-sized cast iron conduit boxes,exceeding NEC standards, makeconnections easier. Neoprenerubber gaskets ensure a tight,waterproof seal.Simple F1 to F2 conversionon cast iron frame motorsMultiple footmounting holes foreasier change-outHigh temperature (class F)insulation systemsInsulation system meets the requirementsof NEMA MG 1 Part 31.4.4.2 for VFD useand is considered inverter ready.4 ABB Motors and Generators NEMA Super-E premium efficient motors

High-pressure die castaluminum rotor through449T frames coated toprevent corrosionPatented Lube-Lok retainergrease seal on both ends,250T frame and upLocked bearingconstructionreduces endplayDynamically balanced tohalf of the NEMA allowablevibration limitsPolyrex EM protects motor bearings better,providing improved lubrication life, greatershear stability, and superior resistance towashout, rust and corrosion.Neoprene v-ring rubbershaft slinger on pulleyend of motor preventscontaminants from enteringNEMA Super-E premium efficient motors Motors and Generators ABB 5

NEMA Super-E premium efficient motorsTotally enclosed fan cooled capabilitiesThree phaseThree phase - typical frame size / Hp - speedkWHp36000.751561800 56, 143T or 1821200 56 or 145T900 182T1.121.5143T 56, 145T or 184 145T or 182T 184T1.52145T 56, 145T or 184 184T 213T2.23145T, 182T or 184 182T or 213T 213T 215T45184T 184T or 215T 215T 254T5.67.5184T or 213T 213T 254T 256T7.510215T 215T 256T 286T1115254T 254T 284T 286T1520256T 256T 286T 324T18.725284TS 284T 324T 326T22.430286TS 286T 326T 364T2940324TS 324T 364T 365T3750326TS 326T 365T 404T4460365TS 364T 404T 405T5675365TS 365T 405T 444T75100405TS 405T 444T 445T93125444TS 444T 445T 447T112150447TS or 449T 445T or 449T 447T or 449T 449T149200447TS or 449T 447T or 449T 449T –187250449TS 449T 449TY –224300449TS 449TY 449TY –261350449TS 449TY – –298400449TS – – –Notes: Denotes product scope of NEMA Premium efficiency motor program.Motors listed with catalog numbers in this brochure are available from stock. Contact your ABB regional support office for lead timeson non-stock motors.Performance data is subject to change. Drawings shown are for reference only. Please contact your ABB regional sales office forcurrent performance data or a detailed drawing on the specific motor you require. Data and drawings may be available from ourwebsite at www.baldor.com.Premium efficiency in metric framesNEMA Super-E motors are available in IEC frames 63 through 500 with base, B5 flange or B14 C-face.Motors can be supplied for 50 or 60 Hz operation.Contact your ABB regional support office for more information.6 ABB Motors and Generators NEMA Super-E premium efficient motors

NEMA Super-E premium efficient motorsTEFCFoot mountedBaldor Reliance Super-E TEFC motors meet or exceed NEMA Premium efficiencyin your choice of steel-band or cast iron frame, ideal for tough industrial applications.The TEFC enclosure protects the motor from harsh environments because air doesnot pass freely through the motor. An external shaft-driven fan circulates air over theframe housing. class F insulation, a 1.15 service factor and Mobil Polyrex EM greaseare some of these motors’ standard features. Super-E motors have an insulationsystem that meets the requirements of NEMA MG1 Part 31.4.4.2 for VFD use and areconsidered inverter ready. TEFC motors are available in single or three phase, rigidbase or C-face (with or without base). TEFC - totally enclosed fan cooled – foot mounted, 230/460, 460 & 575 volts, three phase, 0.37-149 kW (1/2 - 200 hp)kWHpRPM230/460 & 460 Volts0,37 1/217350,75 134500,75 117600,75 117600,75 117600,75 111550,75 111550,75 111551,11 1/2 35001,11 1/2 35001,11 1/2 35001,11 1/2 17601,11 1/2 17601,11 1/2 17651,11 1/2 11701,11 1/2 3TEM3663TEM3615TEM3665TEM3708TEM3768TAmps @ high VEfficiency %FullloadLockedrotorF.L.torqueNm 551.650.62.03 (1.5)2.03 (1.5)4.07 (3)4.07 (3)4.07 (3)6.10 (4.5)6.10 (4.5)6.10 (4.5)2.98 (2.2)2.98 (2.2)2.98 (2.2)6.10 (4.5)6.10 (4.5)6.10 (4.5)9.22 (6.8)9.22 (6.8)4.07 (3)4.07 (3)4.07 (3)8.13 (6)8.13 (6)8.13 (6)12.20 (9)12.20 (9)6.10 (4.5)6.37 (4.7)6.37 (4.7)12.07 (8.9)12.34 (9.1)18.17 (13.4)18.44 (13.6)10.44 (7.7)10.17 (7.5)20.20 (14.9)20.34 (15)30.78 (22.7)30.51 Power factor olt “C” dim.code mm 0005CD0005CD0005CD0005CD0005-310,64 (12.23)311,15 (12.25)310,64 (12.23)312,67 (12.31)318,26 (12.53)336,04 (13.23)338,07 (13.31)318,26 (12.53)311,15 (12.25)312,17 (12.29)318,26 (12.53)336,04 (13.23)338,07 (13.31)318,26 (12.53)420,37 (16.55)387,10 (15.24)336,55 (13.25)338,07 (13.31)318,77 (12.55)358,14 (14.1)360,43 (14.19)318,26 (12.53)458,47 (18.05)387,10 (15.24)360,43 (14.19)385,57 (15.18)387,10 (15.24)420,37 (16.55)387,10 (15.24)483,11 (19.02)468,63 (18.45)420,37 (16.55)387,10 (15.24)458,47 (18.05)387,10 (15.24)502,16 (19.77)468,63 (18.45)Notes: Volt code: E 208-230/460V, 60 Hz; E1 230/460V, 60 Hz, usable at 208V; F 230/460V, 60 Hz* Ratings are cast iron frames.See pages 40 and 41 for layout drawings. See page 58 for connection diagrams.Efficiencies shown are nominal. Data subject to change without notice. Contact your ABB regional support office for certified data.NEMA Super-E premium efficient motors Motors and Generators

of NEMA MG 1 Part 31.4.4.2 for VFD use and is considered inverter ready. NEMA Super-E premium efficient motors Motors and Generators ABB 5 Dynamically balanced to half of the NEMA allowable vibration limits Locked bearing construction Patented Lube-Lok retainer reduces endplay grease seal on both ends, 250T frame and up High-pressure die cast aluminum rotor through 449T frames coated to .