Transcription
Migration SolutionsE1 Plus to E100 Electronic Overload RelayWhy Upgrade or MigrateWhile the E1 Plus Overload Relay hasbeen a valuable part of our portfolio forthe past 18 years, this product will nolonger be available for sale after April2021.* Now is the time to migrate to theE100 Electronic Overload Relay. TheE100 is the next generation basic-tierelectronic overload relay. It hasenhanced features to better safeguardyour motor investments, includingincreased accuracy and repeatability,a self-powered design with lowerheat dissipation, and an aggressivecomponent certification strategy.E100 Basic Product Overview 193-1EE: Trip Class 10 and 20, manualreset only 193/592-1EF: Trip Class 10, 15, 20, 30,manual or automatic reset 5:1 wide current adjustment range tocover a variety of motor applications Supports both single- andthree-phase operation in a singlecomponent A variety of accessories forenhanced protection– Ground fault/jam– Remote reset and/or indication– Anti-tamper shields– DIN rail/panel mounting– External CT configurations Current measurement-basedprotection Electronic design and thermalmemory Phase loss protection Self-powered and direct-mountdesign with IEC and NEMA stylecontactors*Discontinued date may be subject to change.E1 Plus Electronic Overload RelayE100 Electronic Overload RelayWhy Upgrade or Migrate?Rockwell Automation understands that your overload relaysare a critical asset in your automation system, and we supportthat by providing you with the latest technology to maximizeyour investment. New technologies can improve and extend theoperation of existing equipment and provide an immediate boostto productivity. By migrating from your legacy E1 Plus Overload toa new E100 Electronic Overload Relay, you can help to decreasedowntime, increase speed to market, and optimize operations wellinto the future.We will help you to meet ever changing industry demands toinnovate by proactively planning and managing your transitionevery step of the way to help you get the highest possible return onyour automation investment.ACTIVE *ACTIVE MATURE *END OF LIFE *DISCONTINUED **ACTIVE: Most current offering within a product category.ACTIVE MATURE: Product is fully supported, but a newer product or family exists. Gain value by migrating.END OF LIFE: Discontinued date announced – actively execute migrations and last time buys. Productgenerally orderable until the discontinued date.1DISCONTINUED: New product no longer manufactured or procured.2Repair/exchange services may be available.12Outages on specific items may occur prior to the Discontinued date.Limited stock may be available in run-out mode, regionally.
Migration Options & ApplicationThe E100 Electronic Overload Relay was designed with migration in mind for customers looking to upgrade from alegacy E1 Plus solution. E100 improves application coverage with adjustableTrip Class 10 and 20 for the basic 193-1EE model Equivalent overload performance, features, andwiring as compared to E1 Plus Identical mounting footprint to E1 Plus for directmount configurations with Bulletin 100-C (IEC) and500 (NEMA) contactors E100 offers optional accessory modules which canbe front-mounted on Bulletin 100-C contactors forease-of-access & minimizing panel spaceE1 Plus Overload TypesE100 Overload 1EFModelE1 Plus ElectronicOverload RelayE1 Plus ElectronicOverload RelayE100 ElectronicOverload RelayE100 ElectronicOverload RelayTypeBasicAdvancedBasicAdvancedRated Current (Range)0.1 45 A0.1 800 A0.1 100 A(Single- or Three-Phase)0.1 800 A(Single- or Three-Phase)NEMA Operating Voltage, Nominal600V AC600V AC600V AC600V ACIEC Operating Voltage, Nominal690V AC690/1000V AC690/1000V AC690/1000V AC50/60 Hz (sinusoidal)50/60 Hz (sinusoidal)45 65 Hz45 65 HzBulletinRated Operating FrequencyOperating Temperature (open)–20 60 C (–4 140 F)–20 65 C (–4 149 F)ElectronicElectronicElectronicElectronicTrip Class (Fixed)10———Trip Class (Adjustable)—10, 15, 20, 3010, 2010, 15, 20, 30Manual OnlyAutomatic or ManualManual OnlyAutomatic or Manual5:15:15:15:1Rated Impulse Strength6kV AC6kV AC6kV AC6kV ACPhase Loss ProtectionYesYesYesYesPhase Imbalance ProtectionYesYesYesYesOvercurrent (Jam) ProtectionNoWith AccessoryNoWith Protection AccessoryGround (Earth) ProtectionNoWith AccessoryNoWith Protection AccessoryN.C. Trip ContactYesYesYesYesN.O. Alarm ContactYesYesYesYesN.O./N.C. B600N.O./N.C. B600N.O. C600 / N.C. B600 (AC)N.O. / N.C. R300 (DC)N.O. C600 / N.C. B600 (AC)N.O. / N.C. R300 (DC)Direct and Pass-ThruDirect and Pass-ThruDirect and Pass-ThruDirect and Pass-ThruOverload TypeReset TypeAdjustment RangeContact RatingAvailable Mounting Types
Migration Options & ApplicationThe E100 Electronic Overload Relay is the newest technology for overload protection and supports both single- andthree-phase operation in a single component.Bulletin 193, 1EE ModelCurrent Range0.1 100 ATrip Class10, 20 AdjustableReset ModeManual OnlyAccessoriesReset Adapter, Anti-Tamper Shield, Remote Reset Solenoid,DIN Rail/Panel AdapterIdeal Applications Conveyors Pumps Fans ProcessBulletin 193/592, 1EF ModelUsabilityCurrent Range0.1 800 ATrip Class10, 15, 20, 30 Adjustable Selectable reset modesReset ModeAutomatic and Manual Wide current rangeAccessoriesReset Adapter, Anti-Tamper Shield,Remote Reset Solenoid, DIN Rail/Panel Adapter,Electronic Remote Reset Accessory, GF and Jam Accessory Multiple trip class options Additional modules forenhanced functionalityDimensional Comparison of E1 Plus to E100The mounting footprint of the E1 Plus as compared to the E100 is identical for direct-mount configurations withbulletin 100-C (IEC) and 500 (NEMA) contactors. The mounting footprint of the E1 Plus and E100 pass-thru versionsis also relatively the same however the E100 offers an extended current sensing range by comparison. In addition,FRAMEFRAMEB IECDINBANDIECNEMAAND NEMAthe E100 offers its own dedicated selectionofrail/panel-mountadapters.E1 Plus vs E100 (IEC) – Frame B72.2mm72.2mm44.8mm44.8mm84.7mm84.7mmE1 Plus vs E100 (NEMA) – Frame B44.8 mm72.2mm72.2mm44.8 44.893.0mm93.0mm93.0mm93.0mm
FRAMEFRAMED IECDFRAMEANDIEC ANDNEMAD IECNEMAAND NEMADimensional Comparison of E1 Plus to E100E1 Plus vs E100 (IEC) – Frame 63.8mm63.8mm44.8mm44.8mm44.8mm44.8mm44.8mm44.8mmE1 Plus vs E100 (NEMA) – Frame 3.8mm108.8mm108.8mm108.8mm100.7mm100.7mm100.7mmE1 Plus vs E100 (NEMA) – Frame m108.8mm108.8mm108.8mmFRAME E IEC AND NEMAFRAME E IEC AND NEMAE1 Plus vs E100 (IEC) – Frame EE1 Plus vs E100 (NEMA) – Frame E81.1mm 81.1mm74.6mm74.6mm74.6mm74.6mm121.2mm121.2mm74.6mm 74.6mm71.5mm 21.2mm78.5mm 78.5mm74.6mm 74.6mm71.5mm 71.5mm93.6mm 93.6mm150.6mm150.6mm150.6mm150.6mm
Electrical Comparison of E1 Plus to E100The terminal layout of the E100 is identical to that of the E1 Plus overload. In addition, the E100 offers afront-mounted communication port to connect optional accessory modules.E1 Plus Typical Wiring for 1-Phase ApplicationShort-circuitProtection DeviceConnection mustbe fitted by userA1L2L1L313E100 Typical Wiring for 1-Phase ApplicationShort-circuitProtection DeviceConnection mustbe fitted by userA1L2L1L3141495959697T2T1Connection mustbe fitted by user98T2T3T1T2T2E1 Plus Typical Wiring for 3-Phase ApplicationShort-circuitProtection Device97T3Connection mustbe fitted by userConnection mustbe fitted by user9698T1T113A2A2E100 Typical Wiring for 3-Phase ApplicationShort-circuitProtection DeviceConnection mustbe fitted by userLike the E1 Plus, the E100 incorporates a self-powered design. Meaning when connected to the target application,once the motor is energized and current is detected, the E100 overload will activate and initiate protection. The twooptional E100 expansion accessories (193-1EGJ or 193-1ERR; requires 193/592-1EF overload) require external powerto be supplied (24 240V AC/DC) so in the event a fault is detected, the LED status indicator will remain operational.
Electrical Comparison of E1 Plus to E100E1 Plus Overload Trip CurvesTrip Class 10E100 Overload Trip CurvesCold Trip CurvesClass 30Class 20Class 15Class 10FLA MultipleTrip Class 15Hot Trip CurvesFLA MultipleTrip Class 20Class 30Class 20Class 15Class 10FLA MultipleTrip Class 30FLA Multiple
Configuration Comparison of E1 Plus to E100E1 Plus to E100 Device Settings LayoutE1 PlusE100ResetTrip Class SelectionPush to StopTrip CurrentSelectionPush to TestResetPush ToTestTrip IndicatorWindow193*-EERESET MODEAMBasic Unit, 193-1EE.TRIP CLASSRotate toManuallyTrip10152030ResetTrip Class SelectionPush to StopTrip CurrentSelectionTrip Indicator WindowTrip IndicatorWindowPush to TestAdjust trip currentAdvanced Unit, 193/592-1EF.The E100 Overload Relay used with either the optional 193-1EGJ ground fault/jam or 193-1ERR electronic remotereset accessory modules offer a diagnostic LED status indicator. Which can provide the operating state of the E100relay and also fault/status blink codes (note: the referenced accessory modules require externally supplied powerso in the event of a fault condition, the LED status indicator will remain operational).Status Indicator ashingModule powered —SolidModule powered and motorcurrent present—FlashingWarning—FlashingFault detected and overloadrelay tripped—Hardware fault; internalhardware fault detected andoverload relay trip attempted Recover fault by cycling overload relay accessorysupply voltage Verify that the supply voltage is within limits Verify the wiring to the terminals is correct Verify that the pins that connected the accessory tothe overload relay are not damaged or misaligned Verify the operating temperature of the devices iswithin specification limitsRedSolid
The status LED indicates the module status byflashing a red trip code. The number of flashesfollowed by a pause identifies the specific trip codeas shown in the table.No. of Flashes123581011* If you experience repeated COM Loss trips, this may be dueto a damaged communication interface cable. To test whetherthis is the case, unplug the communication interface cable fromthe communication port and wait at least 3 seconds beforere-connecting. If the issue persists, consider replacing thecommunication interface cable.Trip TypeOverload TripPhase LossGround FaultJamShort CircuitCOM Loss *Test TripE1 Plus to E100 Networking OptionsThe E1 Plus product family (193/592-EE version)included side-mount accessory modules thatoffered the following communication protocols:EtherNet/IP (193-ETN), DeviceNet (193-EDN), andPROFIBUS (193-EPRB). For customers seeking aRockwell Automation overload solution that supportsnetworked communication, please consider theE300 electronic overload relay product family.The E300 Electronic Overload Relay provides a flexible design and advanced intelligence. With real-time motordiagnostic information to proactively indicate when a motor is having a problem allowing you to efficientlytroubleshoot. The E300 Electronic Overload Relay offers EtherNet/IP (or DeviceNet) connectivity which can beeffectively adapted to those applications using a legacy E1 Plus networked overload solution. The figure belowprovides a high-level overview of Rockwell Automation’s global tiered overload portfolio offering.Overload Relay nent Cross-reference InformationFor this particular component migration, there are two types of replacement categories as classifiedby Rockwell Automation. The following table references both replacement categories depending on theoverload configuration. Examples of both categories are also provided below but are for reference only. Otherconfigurations can and will vary by application.Direct Replacement: a product that can be used in place of an earlier product without any user modifications oradjustments. A direct replacement provides backwards compatible form, fit, and function by emulating the earlierproduct.Engineered Replacement: a product or family that can be used to migrate an earlier product or family and requiresengineering changes to existing applications. An engineered replacement means that there is a form, fit orfunction change of the application that is not backward compatible and that does not emulate the earlier product.
Example #1 – E1 Plus/E100 Direct-Mount toBulletin 500 NEMA Size 1 ContactorExample #3 – E1 Plus Mounted to Bulletin 100-D210Contactor/E100 Pass-Thru Overload Requiring External CTsDIRECT REPLACEMENTENGINEERED REPLACEMENTExample #2 – E1 Plus/E100 Direct- Mount to Bulletin100-C IEC Contactor (C23)DIRECT REPLACEMENT
Component Cross-reference TableDiscontinuedPart NumberE1 Plus ContactorMounting/DescriptionE1 PlusFLA RangeRecommended E100Replacement PartReplacementCategoryConversion Notes193-ED1AB100-C09 100-C230.1 - 0.5A193-1EEABDirectDirect contactor mounting available with E100(or suggested alternative)193-ED1BB100-C09 100-C230.2 - 1.0A193-1EEBBDirectDirect contactor mounting available with E100193-ED1CB100-C09 100-C231 - 5A193-1EECBDirectDirect contactor mounting available with E100193-ED1CPIntegrated panel/DIN Rail mountand pass-thru wiring1 - 5A193-1EECPDirect193-ED1DB100-C09 100-C233.2 - 16A193-1EEDBDirect193-ED1DPIntegrated panel/DIN Rail mountand pass-thru wiring3.2 - 16A193-1EEDPDirectDirect contactor mounting available with E100193-ED1EB100-C09 100-C235.4 - 27A193-1EEEBDirectDirect contactor mounting available with E100193-ED1ED100-C30 100-C435.4 - 27A193-1EEEDDirectDirect contactor mounting available with E100193-ED1EPIntegrated panel/DIN Rail mountand pass-thru wiring5.4 - 27A193-1EEEPDirect193-ED1FD100-C30 100-C439 - 45A193-1EEFDDirectDirect contactor mounting available with E100193-EEAB100-C09 100-C230.1 - 0.5A193-1EFABDirectDirect contactor mounting available with E100193-EEBB100-C09 100-C230.2 - 1.0A193-1EFBBDirectDirect contactor mounting available with E100193-EECB100-C09 100-C231 - 5A193-1EFCBDirectDirect contactor mounting available with E100193-EECD100-C30 100-C551 - 5A193-1EFCPEngineeredNo direct contactor mounting is available in E100 line193-EECPIntegrated panel/DIN Rail mountand pass-thru wiring1 - 5A193-1EFCPDirect193-EEDB100-C09 100-C233.2 - 16A193-1EFDBDirectDirect contactor mounting available with E100193-EEDD100-C30 100-C553.2 - 16A193-1EFDPEngineeredNo direct contactor mounting is available in E100 line193-EEDPIntegrated panel/DIN Rail mountand pass-thru wiring3.2 - 16A193-1EFDPDirect193-EEEB100-C09 100-C235.4 - 27A193-1EFEBDirectDirect contactor mounting available with E100193-EEED100-C30 100-C555.4 - 27A193-1EFEDDirectDirect contactor mounting available with E100193-EEEE100-C60 100-C975.4 - 27A193-1EFEPEngineeredNo direct contactor mounting is available in E100 line193-EEEPIntegrated panel/DIN Rail mountand pass-thru wiring5.4 - 27A193-1EFEPDirect193-EEFD100-C30 100-C559 - 45A193-1EFFDDirectDirect contactor mounting available with E100193-EEFE100-C60 100-C979 - 45A193-1EFFPEngineeredNo direct contactor mounting is available in E100 line193-EEGE100-C60 100-C9718 - 90A193-1EFGEDirectDirect contactor mounting available with E100193-EEGF100-D115 100-D18018 - 90A193-1EFGPEngineeredNo direct contactor mounting is available in E100 line193-EEHF100-D115 100-D18030 - 150A193-1EFHZEngineeredNo direct contactor mounting is available in E100 line193-EEHJ100-E116 100-E20530 - 150A193-1EFHZEngineeredNo direct contactor mounting is available in E100 line193-EEHZFor use with External CTs30 - 150A193-1EFHZDirect193-EEJF100-D115 100-D18040 - 200A193-1EFJZEngineeredNo direct contactor mounting is available in E100 line193-EEJG100-D210 100-D42040 - 200A193-1EFJZEngineeredNo direct contactor mounting is available in E100 lineNo direct contactor mounting is available in E100 line193-EEJJ100-E116 100-E20540 - 200A193-1EFJZEngineered193-EEJZFor use with External CTs40 - 200A193-1EFJZDirect193-EEKG100-D210 100-D42060 - 300A193-1EFKZEngineered193-EEKZFor use with External CTs60 - 300A193-1EFKZDirect193-EELG100-D210 100-D420100 - 500A193-1EFLZEngineered193-EELZFor use with External CTs100 - 500A193-1EFLZDirect193-EEMH100-D630 100-D860120 - 600A193-1EFMZEngineered193-EEMZFor use with External CTs120 - 600A193-1EFMZDirect193-EENH100-D630 100-D860160 - 800A193-1EFNZEngineered193-EENZFor use with External CTs160 - 800A193-1EFNZDirect193-EEQD100-C30 100-C5511 - 55A193-1EFFDDirectNo direct contactor mounting is available in E100 lineNo direct contactor mounting is available in E100 lineNo direct contactor mounting is available in E100 lineNo direct contactor mounting is available in E100 lineDirect contactor mounting available with E100
Component Cross-reference Table continuedDiscontinuedPart NumberE1 Plus ContactorMounting/DescriptionE1 PlusFLA RangeRecommended E100Replacement PartReplacementCategory193-EEVE100-C60 100-C9760 - 120A193-1EFGE or 193-1EFHZEngineered193-EEVF100-D115 100-D18055 - 110A193-1EFGE or 193-1EFHZEngineered(or suggested alternative)Conversion Notes193-EEWZFor use with External CTs80 - 400A193-1EFWZDirect193S-EEPBSingle-Phase; 100-C09 100-C231 - 5A193-1EFCBDirectDirect contactor mounting available with E100193S-EERBSingle-Phase; 100-C09 100-C233.2 - 16A193-1EFDBDirectDirect contactor mounting available with E100193S-EESBSingle-Phase; 100-C09 100-C235.4 - 27A193-1EFEBDirectDirect contactor mounting available with E100193S-EETDSingle-Phase; 100-C30 100-C439 - 45A193-1EFFDDirectDirect contactor mounting available with E100193S-EEUESingle-Phase; 100-C60 100-C8518 - 90A193-1EFGEDirectDirect contactor mounting available with E100193S-EEPPSingle-Phase; Integrated panel/DINRail mount and pass-thru wiring1 - 5A193-1EFCPDirect193S-EERPSingle-Phase; Integrated panel/DINRail mount and pass-thru wiring3.2 - 16A193-1EFDPDirect193S-EESPSingle-Phase; Integrated panel/DINRail mount and pass-thru wiring5.4 - 27A193-1EFEPDirect193-BC8193-ED, 193-EE, 592-EE CurrentAdjustment ShieldAccessory193-1BC8 (exclusive to E100)Direct193-EGFE1 Plus Ground Fault Protection Module Accessory193-1EGJ (exclusive to E100)Direct193-EGJE1 Plus Ground Fault and Jam Module193-1EGJ (exclusive to E100)Direct193-EJME1 Plus Jam Protection ModuleAccessory193-1EGJ (exclusive to E100)Direct193-EMCE1 Plus Adjustment CoverAccessory193-1EMC (exclusive to E100)Direct193-EMRAE1 Plus 240V AC Remote Reset Solenoid Accessory 193-1EMRA (exclusive to E100)Direct193-EMRDE1 Plus 120V AC Remote Reset Solenoid Accessory 193-1EMRD (exclusive to E100)193-EMRJE1 Plus 24V AC Remote Reset SolenoidAccessory 193-1EMRD (exclusive to E100)Engineered193-EMRZ01E1 Plus 115V DC Remote Reset SolenoidAccessory193-1EMRZ (exclusive to E100)Engineered193-EMRZ24E1 Plus 24V DC Remote Reset SolenoidAccessory193-1EMRZ (exclusive to E100)Direct193-EMRZ48 E1 Plus 48V DC Remote Reset SolenoidAccessoryDirectAccessory193-1EMRZ (exclusive to E100)Engineered193-EPBE1 Plus Panel Mount Adapter Frame BAccessory193-1EPB (exclusive to E100)Direct193-EPDE1 Plus Panel Mount Adapter Frame DAccessory193-1EPD (exclusive to E100)Direct193-EPEE1 Plus Panel Mount Adapter Frame EAccessory193-1EPE (exclusive to E100)Direct193-ETNE1 Plus EtherNet/IP CommunicationModuleAccessory193-ECM-ETR (also requiressensing & ctrl modules)Engineered193-EDNE1 Plus DeviceNet CommunicationModuleAccessory193-ECM-DNT (also requiressensing & ctrl modules)Engineered193-EPRBE1 Plus PROFIBUS CommunicationModuleAccessoryNo Direct ReplacementN/A193-EPTE1 Plus PTC ModuleAccessory193-EIOGP-xx-xxx(also requires sensing &comm. modules)Engineered193-ERAE1 Plus External Reset AdapterAccessory193-1ERA (exclusive to E100)Direct193-ERIDE1 Plus Electronic Remote IndicationDisplay (ERID)Accessory193-ERID (or new 193-1ERIDN)Direct193-ERRE1 Plus Remote Reset ModuleAccessory193-1ERR (exclusive to E100)Direct592-EEAT500 Size 000.1 - 0.5A592-1EFATDirect592-EEBC500 Size 0 20.2 - 1.0A592-1EFBCDirect592-EEBT500 Size 000.2 - 1.0A592-1EFBTDirect592-EECC500 Size 0 21 - 5A592-1EFCCDirect592-EECT500 Size 001 - 5A592-1EFCTDirect592-EEDC500 Size 0 23.2 - 16A592-1EFDCDirect
Component Cross-reference Table continuedDiscontinuedPart NumberE1 Plus ContactorMounting/DescriptionE1 PlusFLA RangeRecommended E100Replacement PartReplacementCategory592-EEDT500 Size 003.2 - 16A592-1EFDTDirect592-EEEC500 Size 0 25.4 - 27A592-1EFECDirect592-EEFC500 Size 0 29 - 45A592-1EFFCDirect592-EEFD500 Size 39 - 45A193-1EFFPEngineered(or suggested alternative)592-EEGD500 Size 318 - 90A592-1EFGDDirect592-EEHE500 Size 430 - 150A193-1EFHZEngineered592-EEKF500 Size 560 - 300A193-1EFKZEngineered592-EEMG500 Size 6120 - 600A193-1EFMZEngineered592S-EEPTSingle-Phase; 500 Size 001 - 5A592-1EFCTDirect592S-EERTSingle-Phase; 500 Size 003.2 - 16A592-1EFDTDirect592S-EESTSingle-Phase; 500 Size 005.4 - 27A193-1EFEPEngineered592S-EEPCSingle-Phase; 500 Size 0 21 - 5A592-1EFCCDirect592S-EERCSingle-Phase; 500 Size 0 23.2 - 16A592-1EFDCDirect592S-EESCSingle-Phase; 500 Size 0 25.4 - 27A592-1EFECDirect592S-EETCSingle-Phase; 500 Size 0 29 - 45A592-1EFFCDirect592S-EEUDSingle-Phase; 500 Size 318 - 90A592-1EFGDDirectConversion NotesHelpful Links and Other ResourcesE100 Tech DataE100 User ManualE100 Product ProfileE100 Electronic Overload Relay FAQs (Knowledge Base Article 1092397)Motor Protection Solutions BrochureUL Listing Considerations when Modifying an MCC (Knowledge Base Article 64042)Connect with us.Allen-Bradley, E100, E300 and expanding human possibility are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies. EtherNet/IP is a trademark of ODVA, Inc.Publication MIGRAT-PP046A-EN-P- March 2020Copyright 2020 Rockwell Automation, Inc. All Rights Reserved.
Electrical Comparison of E1 Plus to E100 The terminal layout of the E100 is identical to that of the E1 Plus overload. In addition, the E100 offers a front-mounted communication port to connect optional accessory modules. Like the E1 Plus, the E100 incorporates a self-powered design. Meaning when connected to the target application,
