Transcription
HM1000/1250/1250WLarge Horizontal Machining CenterHM 1000/1250/1250WHM 1000HM 1250HM 1250W
Product OverviewBasic InformationBasic onsApplicationsCapacity DiagramSpecificationsCustomer SupportServiceHM1000/1250/1250WA twin pallet horizontal machining centre designed for processing large workpieces. A wide variety of machiningapplications can be carried out with the 1000/1250mm pallet size and optional W axis capability. The heavy dutybox guideways, high torque gearbox spindle and minimum non-cutting time will provide users with a high level ofproductivity and added value.HM1000/1250/1250W
Contents02 Product OverviewBasic Information04 Basic Structure06 Cutting PerformanceDetailed Information07 Standard / OptionalSpecifications10 Applications12 Capacity Diagram15 Machine / NC Unit Specifications18 Customer Support ServiceSample workImproved Productivity with HighPerformance SpecificationsHigh torque gearbox spindle, box-typeguideways, and high rigidity cast structureachieves high productivity.General type and optional W axis applicationsA wide variety of large workpieces canbe handled due to the machine's largecapacity and optional W axis for long boringapplications.Ready for Automation withStandard Pallet Change SystemThe shuttle-type pallet changer satisfiesthe needs for long-term operation andautomation.02 / 03
Product OverviewBasic StructureBasic InformationBasic StructureCuttingPerformanceHigh rigidity bedsupports high accuracy.Large Horizontal Machining CenterDesigned for for large workpieces requiring heavy duty cutting performance, theHM1000/1250/1250W offer the solution for various requirements.HM 1000 / pacity DiagramX-axisSpecificationsCustomer SupportZ-axisServiceHM 1250Wø110, 300 mm(ø4.3, 11.8 inch)W-axisAxis systemRigidity has beenenhanced with boxguideways.Stable High-rigidity Axis StructureAll the linear axes are driven by high precision preloaded ballscrews to minimise thermal error.They are coupled directly to the absolute-type servo motor to optimise accuracy.Axis systemX-axismm (inch)HM 1000HM 1250HM 1250W2100 (82.7)Y-axismm (inch)1250 (49.2)1500 (59.1)1400 (55.1)Z-axismm (inch)1250 (49.2)1500 (59.1)1400 (55.1)W-axismm (inch)--300m/min (ipm)24 / 24 / 24(944.9)24 / 24 / 24 (944.9)24 / 24 / 24 / 6(944.9 / 236.2)Rapid traverse rate (X / Y / Z / W)HM1000/1250/1250WUnit* The HM1250W Y-axis is applied with roller LM guideway.
SpindleGearbox drivenspindle realizes highproductivity.Gearbox SpindleHigh torque spindle, dual contact tool system, and spindle cooling system adopted as standard realize highstability and reliability.HM 1000 / 1250ItemUnitHM 1000 / 1250HM 1250WMax. spindlespeedr/min6000{6000, 8000}3000Spindle motorpower(30min. / Cont.)kW(Hp)26 / 22 {37 / 30, 26/ 22}(34.9 / 29.5 {49.6 /40.2, 34.9 / 29.5})45 / 37(60.3 / 49.6)Max. spindletorqueN·m(ft-lb)1989.4 {3687 /1410} (1468.2{2721.0 / 1040.6})1910 (1409.6)Spindle CoolingAdopted as a standard feature, the oil cooler system minimizes thermal error over an extended time ofoperation the oil cooler system minimises thermal error over an extended period of operation.MagazineReliability is furtherimproved with theadoption of servo motorsand the tool storagecapacity can be extendedup to 316 tools.MagazineHigh durability and reliability are achieved by servo motors. Correct tool selection is guaranteed by fixedaddress system.Tool change time (Tool-To-Tool)Tool storage capacity10 sec60 eaHM 1250W : 12 secItem: 90 / 120 / 196 / 256 / 316UnitTool storage capacityeaTool-to-ToolsecMax. tool diameter(Neighboring pot empty)mm (inch)Max. tool lengthmm (inch)Max. tool weightkg (lb)HM 1000HM 1250HM 1250W60 {90 / 120, 196 / 256 / 316 (MATRIX)}1012130 (300) (5.1 (11.8))650 (25.6)650 {800*}(25.6 {31.5*})700 (27.6)30 (66.1)* In case of HM 1250 with Max. Workpiece diameter 2000 mm spec.04 / 05
Product OverviewTableTableThe shuttle-type, automatic pallet changer as standard specification improves productivity.CuttingPerformanceThe table capacityis suitable for largeworkpieces .HM 1000 / 12503000 kg(6613.8 lb)DetailedInformation5000kgOptions1475 mm (58.1 inch)80 mm (3.1 inch)Basic Structure1475 mm (58.1 inch)80 mm (3.1 inch)Basic InformationØ2000 mm (Ø78.7 inch)3000 kg(6613.8 lb)(11023.0 lb)ApplicationsCapacity Diagram80 mm(3.1 inch)Ø1600 mm(Ø63.0 inch)80 mm(3.1 inch)SpecificationsHM 1250W5000 kgCustomer SupportService(11023.0 lb)UnitHM 1000Pallet sizemm (inch)1000 x 1000 {1250 x1000} (39.4 x 39.4{49.2 x 39.4})1250 x 1250 {1250 x 1000}(49.2 x 49.2 {49.2 x 39.4})Max. work sizemm (inch)2000 x 1475(78.7 x 58.1)2000 {2300} x 1725 (18.7 {90.6} x 67.9)ItemLoading capacityMachiningPerformancekg (lb)HM 1250HM 1250W3000 {5000} (6613.8 {11023.0})5000 (11023.0)HM 1250WFace mill (material : SM45C / W-axis : 300 mm (11.8 inch))Toolmm (inch)Spindle speedFeed rater/minmm/min (ipm)D125(D4.9)360300 (11.8)Cutting widthmm (inch)Cutting depthmm (inch)Chip removal ratecm3/min (inch3)80 (3.1)1.7 (0.067)40.8 (2.5)Cutting widthmm (inch)Cutting depthmm (inch)Chip removal ratecm3/min (inch3)Face mill (material : SM45C / W-axis : 0 mm (0 inch))Toolmm (inch)Spindle speedFeed rater/minmm/min (ipm)D125(D4.9)3001680 (66.1)100 (3.9)7 (0.3)1176 (71.8)3001400 (55.1)100 (3.9)8 (0.3)1120 (68.3)3001300 (51.2)100 (3.9)9 (0.4)1170 (71.4)U-drillToolmm (inch)Spindle speedr/minFeed ratemm/min (ipm)Cutting depthmm (inch)D85 (D3.3)560165 (6.5)50 (2.0)D120 (4.7)38077 (3.0)50 (2.0)Toolmm (inch)Spindle speedr/minFeed ratemm/min (ipm)Cutting depthmm (inch)M48 x 5 (M1.9 x 0.2)100500 (19.7)45 (1.8)Tap* The results, indicated in this catalogue are provides as example. They may not be obtained due toHM1000/1250/1250Wdifferences in cutting conditions and environmental conditions during measurement.
Standard / OptionalSpecificationsDiverse optionalfeatures are availablefor customer-specificrequirements.StandardNO. DescriptionFeatures10.001 DEGREE2PALLET TYPE2 EA42 EA 1 SPARE PALLET6NO. OF PALLETS716AIR LIMIT SENSING1250 X 1000 MM1250 X 1250 MMREFERENCE OF WORKPIECE SETTING14152 EA 3 SPARE PALLETS1000 X 1000 MMPALLET SIZE12132 EA 2 SPARE PALLETS6 PALLETS MAGAZINE STATION - PMGPALLET CHECK SYSTEM1011XCENTER BUSH120 EATOOL STORAGE CAPACITY196 EA60 EA1790 EA18ENCODER NEEDLE TYPE BK MIKRO1920AUTO TOOL MEASURING DEVICE212223242526OMRON LIMIT SWITCH TYPERMI-Q ONLY RENISHAWTS27R RENISHAWAIROIL SKIMMERCOOLANTAIR BLOWERXAIR GUNBELT TYPECOOLANT GUNSHOWER COOLANT271.5 kW 2.0 MPA281.5 kW 2.0 MPA CYCLON FILTER291.5 kW 3.0 MPA COOLJET BAG FIL303132THROUGH SPINDLECOOLANT3.7 kW 7.0 MPA BAG FILTER3.7 kW 7.0MPA PAPER ROLL FILTER4.0 kW 2.0 MPA333.0 kW 3.0 MPA CYCLON FILTER345.5 kW 7.0 MPA DUAL BAG FILTER35367.5 kW 7.0 MPA CYCLON FILTEROMP60 RENISHAW37AUTO WORKPIECEMEASURING DEVICE38CALIBRATION BLOCKCALIBRATION BLOCK3940414445RMP60 RENISHAWFORKLIFT 380LCHIP CONVEYOR4243ROTATION 380LHINGED BELT LEFT SIDEMAGNETIC SCRAPER LEFT SIDELINEAR SCALE (X/Y/Z AXIS)MIST COLLECTORABSOLUTE PULSE CODER2.2 KW NONE WATER SOLUBLE2.2 KW WATER SOLUBLE46SAFETY SENSOR FOR OPERATORARRAY SENSOR47TEST BARTEST BAR GAUGE48WORK LOCATING CONFIRMATIONAIR LIMIT SENSING 2 PORT49AIR CONDITIONERAIR CONDITIONER50AUTOMATIC POWER OFFAUTOMATIC POWER OFF51AUTOMATIC POWER ONAUTOMATIC POWER ON52ELECTRIC CABINET LIGHTELECTRIC CABINET LIGHT53FASTEMS FMS INTERFACEFASTEMS FMS INTERFACE54MPG3 MPG PORTABLE TYPE55SINGLE PALLET56HYD. FIXTURE 2X257HM 1250W2 EA 4 SPARE PALLETS89HM 12501 DEGREE35HM 1000Optional X N/ACUSTOMIZED SPECIAL OPTIONX, Z AXIS SLIDE COVER CHIP FLUSHINGTOOL LENGTH 800MMXX59AUTO DOOR HEIGHT (1725mm 2000mm)XX6015K SPINDLE HEADXX58 For further details on the options, please contact Doosan.06 / 07
Product OverviewDiverse OptionsBasic InformationChip ConveyorChip Disposal SystemBasic rmationOptionsHingetypeApplicationsFlood coolant (std.)Coolant gunShower coolantScrew conveyorCapacity DiagramSpecificationsDrum filtertypeChip ConveyorCustomer SupportServiceEnvironment Friendly DevicesSpindlethrough coolant spray device (TSC)Oil skimmerMist collectorCutting Oil Cooling SystemMQL system (Misting device)Measurement SystemsLinear Scale Feedback SystemHM1000/1250/1250WAuto tool damage detectiondevice Ⅰ (BK 9)Auto tool damage detectiondevice Ⅱ (OMRON)Automatic tool measuring device (TS 27R)
PMG (Pallet Magazine)The PMG system is composed of a rotating pallet pool storage unit and a feed mechanism to transfer the palletto and from the machine working area. In addition, a pallet can be transferred to a separate setup stationwhere the operator has allround access for loading the workpiece.Features- Conventional multi pallet changer round type- Available large volume workpiece- Driven by hydraulic unit- Stable pallet changing unit- Pallet scheduling operation (1-Path, PMC control)1005 (39.6)External DimensionsØ2000 (Ø78.7)Unit : mm (inch)Ø1500 (Ø59.1)Ø2000 (Ø78.7)(Ø1Ø5(Ø 100200.8)5440 (214.2)3430 (135.0)Ø22.0 3100)1005 (39.6)Ø1500 (Ø59.1)ST. 159(62.7)3100 (122.0)9195 (362.0)ST. 2125 (83.7)Machine SpecificationsHM 1000Available ModelPallet Dimensionmm (inch)Workpiece Diametermm (inch)Workpiece Heightmm (inch)Workpiece Weightkg (lb)HM 12501500 (59.1) {2000 (78.7), closed pallet need to be empty}1475 (58.1)1725 (67.9)3000 (6613.8)Magazine typeRound typeOperationPallet scheduling operation (1-Path, PMC control)Pallet Drive DeviceHydraulic Power UnitHM 1250W1000 x 1000 (39.4 x 39.4), 1250 x 1000 (49.2 x 39.4)HYDRAULIC MOTOR & CHAIN7.5 (10.1)kW (Hp)Single pallet systemSpace can be reduced by Sigle-pallet system.External DimensionsUnit : mm (inch)624 (24.6)483 (19.0)758 600(29.8)(23.6)10146 (399.4)9646 (379.8) (120Tools)9022 (355.2) (90Tools)8539 (336.2) (60Tools)(60T)(90T)(120T)636(25.0)6422 (252.8)5064 (199.4)2532 (99.7)2532 (99.7)1800 (70.9)1800 (70.9)DOOSANMulti pallet systemTable Center atMiddle of X-Axis StrokeØ2300(Ø90.6)2073 (81.6)HM 1000DescriptionMax work-piece sizemm (inch)2000 x 1475 (78.7 x 58.1)2635 (103.7)8989 (353.9)HM 1250HM 1250W2300 x 1725 (90.6 x 67.9)* This layout is for HM1250 Single pallet08 / 09
Product OverviewUser ConvenienceBasic InformationBasic StructureCuttingPerformanceDetailedSimple and Convenient Operation PanelThe operator’s panel has been redesigned and integrated for better usability. Additional,customized function switches (option) can be provided to maximize the operator's convenience.User conveniencehas been significantlyenhanced with a newoperation panel.InformationOptionsApplicationsCapacity DiagramSpecificationsClamping fixture lock/unlock button,counter, timer and other special optionalbuttons can be provided.Customer SupportServiceThe buttons are separated by partitions inorder to prevent erroneous operation ofthe buttons.Portable MPGThe portable MPG allows the user to set up workpieces more easily.PCMCIA CardThe PCMCIA card enables uploadingand downloading of the NC program,NC parameters, tool information, andladder programs, and also supportsDNC operation.USB PortUpload/download of NC software programs,NC parameters, tool information and ladderprogram using a USB drive is allowed, but DNCoperation is not supported.HM1000/1250/1250W
EOP FunctionDoosan's Easy OperationPackage (EOP) supportsthe user with tool, helpdesk, operation, andpallet magazine functionsamong others.Easy Operation PackageDoosan's EOP supports the user with tool, help desk, operation, and pallet magazine functions among othersto maximize operational efficiency and user convenience.Tool Support FunctionsTool management ITool management II Tool magazine control Tool state display Fastems Tool Add/Remove Function Tool magazine control Tool life management Tool life prediction Tool state control Balluff Tool ID functionTool load monitorATC / APC panel Detection of tool damage Detection of abnormalities during operation Detection of no-load air cutting ATC manual APC manualOperation Support FunctionsOperation ratePMC switch Measure various machine operating rate Support 3 shift operation calculate and save 30 days operating rate Show data for a specific period Operation panel function (option) Substitutes toggle switches NC option software10 / 11
Product OverviewSpindle Power – Torque DiagramBasic InformationHM 1000 / 1250Basic StructureDetailedOptionsApplicationsCapacity DiagramSpecificationsCustomer SupportTorque : N·m (ft-lb)Information26 (34.9)26 (34.9)22 (29.5)22 1680(1239.8)(1239.8)(Cont.)(Cont.)1986 (1465.7)1680 4124(91.5)(91.5)105105(77.5)(77.5)41 (30.3)41 (30.3)35 (25.8)35 (25.8)Service25 25Max. spindle speed : 6000 r/minSpindle motor power : 30 / 37 kW (49.6 / 40.2 Hp)(30min.)(30min.)36873687(2721.0)(2721.0)26 (34.9)29892989(2205.9)(2205.9)22 (29.5)(Cont.)(Cont.)(30min.)(Cont.)496 (366.0)420 (310.0)124 (91.5)105 (77.5)(30min.)1986 (1465.7)1680(1239.8)LOWLOWMEDIUMMEDIUMHIGHHIGH41 (30.3) (Cont.)(25.8)125125 5005003520002000 60006000LOW496 (366.0)420 (310.0) 25Spindle speed : r/min3687 (2721.0)2989 6 (129.9)143 (105.5)(30min.)3687 HIGH(Cont.)(21.4)25 2596 96 5005002920002000 60006000MEDIUM HIGH2912917631166116635003500 LOW(563.1)50020006000573 (422.9) 25Spindle speed : r/min26 (34.9)22 (29.5)35 (25.8)35 (25.8)29 (21.4)29 (21.4)(95.9)130130(95.9)(81.2)110110(81.2)41 (30.3)41 (30.3)35 (25.8)35 (25.8)28 (20.7)28 (20.7)23 (17.0)23 (17.0)25 251410 (1040.6)1193 (880.4)Torque : N·m 25(30min.)MEDIUM125500396 (292.2)335 (247.2)130 (95.9)110 (81.2)130 (95.9)110 (81.2)26 (34.9)22 rque : N·m (ft-lb)0 022522545 (60.3)19048000(50.3)6000 37.537 (49.6)S1 cont.31.5 (42.2)30 (40.2)26 (34.9)S2 30min./S3 60%S2 30min./S3 60%S1 cont.750750 24002400716(528.4)600600900900 30003000589 (434.7)478 (352.8)0401 (295.9)S1 cont.45 (60.3)37.5 (50.3)37 (49.6)31.5 (42.2)30 (40.2)26 (34.9)225750600 90024003000225750600 90024003000179 (132.1)147 (108.5)119 (87.8)100 (73.8)0Spindle speed : r/minHM1000/1250/1250W80006000S2 30min./S3MEDIUMHIGH60%716 (528.4)179 (132.1)147 IGH1904624589 (434.7)Max. spindle speed : 3000 r/min478 (352.8)401 (295.9)Spindlemotorpower : 45 / 37 kW (60.3 / 49.6 Hp)(132.1)179179(132.1)(108.5)147147(108.5)(30min. / 500291LOW25Spindle speed : r/min41 (30.3)35 (25.8)S2(20.7)30min./S3S2 30min./S360%60%2845 (60.3)45 (60.3)23 (17.0)37.5(50.3)37.5LOW(50.3)37 (49.6)37 (49.6)S1 cont.S1 cont.30min./S360%31.5(42.2)(42.2)1910 (1409.6) S225 31.530 (40.2) 17630 (40.2)1571 (1159.4)S1 cont.26 (34.9)26 (34.9)HM 1250W26 (34.9)6000 22 (29.5)(Cont.)(30.3) LOWMEDIUMHIGHHIGH28 (20.7)(Cont.)(17.0)1904 80008000176176 624624231904396 (292.2) 60006000 LOW335 (247.2) 25S2 30min./S360%60%(1409.6)S2 1 cont.S1 cont.HIGH200035 (25.8)29 (21.4)Output : kW )(Cont.)11931193(880.4)(Cont.)26 (34.9)26 (34.9)22 (29.5)22 (29.5)Output : kW (Hp)41 (30.3)35 (25.8)MED96176 (129.9)143 (105.5)124 (91.5)105 (77.5)Max. spindle speed : 8000 r/minSpindle motor power : 26 / 22 kW (34.9 / 29.5 Hp)(Cont.)763 (563.1)573 37 (49.6)37 (49.6)30 (40.2)30 (40.2)22 (29.5)22 (29.5)18.518.5(30min.)(24.8)(24.8)Output : kW (Hp)Max. spindle speed : 6000 r/minSpindle motor power : 26 / 22 kW (34.9 / 29.5 Hp)Torque : N·m (ft-lb)PerformanceOutput : kW (Hp)CuttingMED
External DimensionsHM 1000 / 1250 / 1250WUnit : mm (inch)Top ViewJ (120 tools)I (90 tools)H (60 tools)BCABCAJ (120 tools)I (90 tools)H (60 tools)DEFGDModelAEBCFGDEFGHIJHM 10005822 (229.2)5064 (199.4)3370 (132.7)2100 (82.7)1162 (45.7)4780 (188.2)3715 (146.3)HM 12505822 (229.2)5064 (199.4)3370 (132.7)2500 (98.4)1200 (47.2)5330 (209.8)4000 (157.5) 10530 (414.6) 11000 (433.1) 11623 (457.6)HM 1250W5822 (229.2)5064 (199.4)3370 (132.7)2500 (98.4)1200 (47.2)5330 (209.8)4996 (196.7) 10606 (417.6) 11089 (436.6) 11713 (461.1)EFEDAFDCACBBFront View9928 (390.9) 10411 (409.9) 11035 (434.4)ModelABHM 10003885 (153.0)HM 12504130 (162.6)HM 1250W4581 (180.4)* Some peripheral equipment can be placed in other placesCDEF660 (26.0)929 (36.6)1493 (58.8)803 (31.6)3225 (127.0)660 (26.0)1179 (46.4)1493 (58.8)803 (31.6)3225 (127.0)1106 (43.5)1179 (46.4)1481 (58.3)815 (32.1)3225 (127.0)12 / 13
Product OverviewExternal DimensionsBasic InformationTable dimensionsUnit : mm (inch)Basic StructureTap Pallet37 30(1.5)35(1.4)500 (100.0)500 (100.0)1000 (39.4)500 (100.0)500 (100.0)1000 (39.4)175 175(6.9) (6.9)475 80 (3.1)475 80 (3.1)(18.7) 40 (18.7)40 40 40(1.6) (1.6) (1.6) (1.6)22H8(0.9)37 30(1.5)EDGEEDGELOCATOR LOCATOR125(4.9)18(0.7)16 20 24(0.9) 485 80 (3.1)485 80 (3.1)40 40 40(19.1) 40 (19.1)(1.6) (1.6) (1.6) (1.6)100(3.9)64 36(2.5)(1.4)285 80 270 80 285(11.2) (3.1) (10.6)(3.1) (11.2)175 175(6.9) (6.9)125(4.9)3-M16 HEX 3-M16125HEXSOCKET SOCKET(4.9)HEAD BOLT HEAD BOLT64 1836(0.7)(2.5)(1.4)EDGEEDGE- TAB,36-M20 TAB,36-M20LOCATOR LOCATORDP 40DP 4064 36(2.5) (1.4)100(3.9)125(4.9)35 125(1.4)(4.9)3-M16 HEX 3-M16125HEX(4.9)SOCKET SOCKETHEAD BOLT HEAD BOLT285 80 270 80 285(11.2) (3.1) (10.6)(3.1) (11.2)ServiceEDGEEDGELOCATOR LOCATOR1000 (39.4) 1000 (39.4)500 50050036 (1.4) 36 (1.4) 50018 (0.7) 18 (0.7)100 160 160100160160 160160 160160100160 160 100(3.9)(6.3) (6.3)(3.9)(6.3)(6.3)(6.3)(6.3)(6.3)(6.3)(3.9)(6.3) (6.3)(3.9)100 160 160 160 160 160 100(3.9)(6.3) (6.3) (6.3) (6.3) (6.3)(3.9)500 (100.0)500 (100.0)1000 (39.4)100 160 160 160 160 160 100(3.9)(6.3) (6.3) (6.3) (6.3) (6.3)(3.9)500 (100.0)500 (100.0)1000 (39.4)Customer Support35(1.4)Specifications175 175(6.9) (6.9)Capacity Diagram285 80 270 80 285(11.2) (3.1) (10.6)(3.1) (11.2)Options12535 (4.9)(1.4)Information285 80 270 80 285(11.2) (3.1) (10.6)(3.1) (11.2)175 175(6.9) (6.9)125(4.9)EDGEEDGELOCATOR LOCATOR1000 (39.4) 1000 (39.4)(100.0) 500 (100.0)500 (100.0) 500 500(100.0)36 (1.4) 36 (1.4)18 (0.7) 18100(0.7)160 160100160160 160160 160160100160 160 100(3.9)(6.3) (6.3)(3.9)(6.3)(6.3)(6.3)(6.3)(6.3)(6.3)(3.9)(6.3) (6.3)(3.9)DetailedApplicationsT - slot pallet100(3.9)Performance16 20 24(0.9) (0.9)Cutting T HOLE DETAIL T HOLE DETAIL Tool ShankUnit: mm (inch)CAT 50TAPERGAGETAPERLINEGAGETAPERLINEGAGE .07(0.3)7/24 TAPER7/24 TAPER7/24 �28(1.1)5( 0.2)35.2(1.4)5( 0.2) 5( 0.2)35.2(1.4)35.2(1.4)(400.2)5 ( 0.2)45.2 545.245.2 5 ( 0.2)40 40(1.8) (1.8)(1.6) (1.6)(1.6) (1.8)15 Ø28(1.1)30 M24xP3.0M24xP3.0M24xP3.015 15 Ø23(0.9)30 30 9)Ø38(3.8)Ø38Ø25(1.0)(3.8)Ø23(0.9)45 30 0.9)Ø17(0.7)Ø23(0.9)"T"45 45 30 35(1.4)35(1.4)5(0.2)5(0.2)35(1.4) 5(0.2)40 4045 5(0.2)40 5(0.2)45 5(0.2)45(1.6) (1.6)(1.6) (1.8)(1.8) (1.8)HM1000/1250/1250W35.5 35.537.7 37.737.7 35.5(1.4) (1.4)(1.5) (1.5)(1.5) (1.4)35.3 35.337.7 37.735.3 37.7(1.4) (1.4)(1.5) (1.5)(1.4) (1.5)"T" "T"30(1.2)11.1 11.1TAPER11.1GAGETAPERLINEGAGETAPERLINEGAGE LINE(0.4) (0.4) (0.4)30 3030(1.2) (1.2) (1.2)30 Ø38(1.5)Ø38Ø25(1.0)(1.5)M24xP3.0M24xP3.045 M24xP3.045 45 30 30 30 Ø25(1.0)M24xP3.0M24xP3.0M24xP3.07/24 TAPER7/24 TAPER7/24 TAPER60 60 60 18(0.1)35 35 101.635101.6 101.6(1.4) (1.4) (4.0)(1.4)(4.0) (4.0)25.7(1.0)25.7(1.0)25.7(1.0)35.4 35.435.4 35.435.4 35.4(1.4) (1.4)(1.4) (1.4)(1.4) (1.4)Ø69.85(2.8)Ø25(1.0)Ø25(1.0)Ø97.5 (3.8)Ø69.85Ø80(3.1)(2.8)Ø69.85(2.8)Ø97.5 (3.8)Ø80 (3.1)Ø97.5 (3.8)Ø80 "T"15.9 (0.6)15.9 (0.6)3.2(0.1)15.93.2(0.1)(0.6)101.753.2(0.1)101.75 101.75(4.0)35 (1.2)35 (1.2) 35(1.2)(4.0) (4.0)60 60 60 30(1.2)30(1.2)60 60 60 LL 101.8 101.8(4.0)L(4.0)101.8 (4.0)3 (0.1)3 (0.1) 3 (0.1)Ø25(1.0)7/24 TAPER7/24 TAPER7/24 TAPERM24xP3.0M24xP3.0M24xP3.0Ø 69.85(2.8)Ø25(1.0)Ø25(1.0)Ø100 (3.9)Ø85 (3.3)ØD(3.9)Ø100Ø85 (3.3)ØDØ100 (3.9)Ø85(3.3)Ø69.85ØD(2.8)Ø 69.85(2.8)23.2 (0.9)23.2 (0.9)23.2 (0.9)TAPER15GAGETAPERLINEGAGETAPERLINEGAGE LINE15 (0.6)15 (0.6)(0.6)DIN 50Ø98.43 (3.9)Ø91.29 (3.6)Ø69.85 (2.8)Ø98.43(3.9)Ø91.29 (3.6)Ø69.85 (2.8)Ø98.43 .8)BT 502 (0.1)2 (0.1) 2 (0.1)25(1.0)25(1.0)25(1.0)7 (0.3)7 (0.3) 7 (0.3)40 4034 344034(1.6) (1.6)(1.3) (1.3)(1.6) (1.3)
Machine ableUnitmm (inch)1250 (49.2)1500 (59.1)1400 (55.1)Z-axismm (inch)1250 (49.2)1500 (59.1)1400 (55.1)W-axismm (inch)--300 (11.8)Distance from table top tospindle nosemm (inch)75 1325(3.0 52.2)50 1550(2.0 61.0)50 1450(2.0 57.1)Table sizemm (inch)1000 x 1000 {1250 x 1000}*(39.4 x 39.4 {49.2 x 39.4}*)Max. spindle speedTaperkg (lb)-3000 {5000}* (6613.8 {11023.0}*)36-M20 x P2.5{44-M20 x P2.5}*5000 (11023.0)60-M2 x P2.5{44-M20 x P2.5/ 36- M20 x P2.5}*2000 X 1475 (78.7 X 58.1)mm (inch)r/min1250 x 1250 {1250 x 1000}*(49.2 x 49.2 {49.2 x 39.4}*)6000 {6000 / 8000}*3000ISO #50, 7/24-Max. spindle torqueN·m (ft-lb)1989.4 {3687 / 1410}* (1468.2 {2721.0 / 1040.6}*)1910 (1409.6)Spindle motor powerkW (Hp)26 / 22 {37 / 30, 26 / 22}*(34.9 / 29.5 {49.6 / 40.2, 34.9 / 29.5}*)45 / 37(60.3 / 49.6)Rapid traverse rate (X / Y / Z / W)m/min(ipm)24 / 24 / 24 (944.9 / 944.9 / 944.9)24 / 24 / 24 / 6 (944.9 /944.9 / 944.9 / 236.2)Feedratemm/min(ipm)12000 (472.4)-BT / CAT / DIN 50ea60 {90 / 120 / 196 / 256 / 316}*Max. tool diameter(Neighboring pot empty)mm (inch)130 (300) (5.1(11.8))Max. tool lengthmm (inch)Max. tool weightkg (lb)30 (66.1)N·m (ft-lb)34.3 (25.3)-Fixed addressCutting feedrateType of tool shankTool storage capacityMax. tool momentMethod of tool selectionTool change time(Tool-To-Tool)MachineDimensions Length x WidthPowersource2100 (82.7)Y-axisMax. workpiece size (Ø x H)CNCHM 1250Wmm (inch)Table typeATCHM 1250X-axisLoading capacitySpindleHM 1000650 {800**}(25.6 {31.5**})650 (25.6)10sec700 (27.6)12mm (inch)9657 x 5822(380.2 / 229.2)10530 x 5822(414.6 / 229.2)11526 x 5822(453.8 / 229.2)Heightmm (inch)3885 (153.0)4130 (162.6)4581 (180.4)Weightkg (lb)29000 (63933.1)31000 (68342.3)33000 (72751.5)NC systemElectric powerkVAFANUC 31i71 {82, 68.5}* – spindle type90* { } : Option** In case of HM 1250 with Max. Workpiece diameter 2000 mm spec.14 / 15
Product OverviewNC Unit SpecificationsStandardBasic InformationBasic StructureFANUCNo.ItemSpec.1Controlled axes4 (X,Y,Z,B)2Additional controlled axesADD 1 AXIS (5TH AXIS)3Simultaneously controlled axesPositioning(G00)/Linearinterpolation(G01) : 3 axesCircular interpolation(G02, G03) :2 axesInformation4Least command increment0.001 mm / 0.0001"5Least input increment0.001 mm / 0.0001"Options6Increment system CIS-CApplications7Interpolation type pitch error compensation8Position switch9Inverse time feed10Cylindrical interpolation11NURBS interpolation12Bell-type acceleration/deceleration before lookahead interpolationIncluded in AI contour control I or II(0i-MF, 31/32i)13Rigid tapping bell-shaped acceleration/decelerationRigid tapping is required.CuttingPerformanceDetailedCapacity DiagramSpecificationsCustomer SupportService1415AXESCONTROLG07.1Exponential interpolationInvolute interpolation16Smooth backlash compensation17Automatic corner overrideG6218Automatic corner decelerationIncluded in AI contour control I or II(0i-MF, 31/32i)19Cutting feedrate clamp20Rapid traverse bell-shaped acceleration/deceleration21Handle interruption22Manual handle retrace23Manual handle feed 2/3 unit24Nano smoothing25AICC II200BLOCK26AICC II400 BLOCK27High-speed processing600 BLOCK28Look-ahead blocks expansion1000 BLOCK29Linear ACC/DEC before cutting feed interpolation303132M-code functionSPINDLE& M-CODEFUNCTIONM 4 digitsSpindle orientationRetraction for rigid tapping33Rigid tappingG84, G7434Number of tool offsets200-pairs35Number of tool offsets400-pairs36Number of tool offsets499 / 999 / 2000 -pairs37Tool nose radius compensationG40, G41, G4238Tool length compensationG43, G44, G4939Tool life management4041TOOLFUNCTIONAddition of tool pairs for tool life managementTool number commandT3 digits42Tool offset memory CGeometry / Wear and Length / Radiusoffset memory43Tool length measurement44Tool length offset45Tool offset46Rotary table dynamic fixture offset47Work setting error compensation48Absolute / Incremental programming49Automatic Coordinate system setting505152HM1000/1250/1250WOptional X N/APROGRAMMING& EDITINGFUNCTIONG45 - G48G90 / G91Background editingCanned cycleG73, G74, G76, G80 - G89, G99Circular interpolation by radius programming53Custom macro54Addition of custom macro common variables#100 - #199, #500 - #999Fanuc31iX, Y, Z, B
StandardFANUCNo.ItemSpec.55Macro executor56Custom software8MB57Custom software12MB, 16MB58Decimal point input59Extended P-code variables 512Kbyte60Extended part program editing61Part program storage256KB(640m)62Part program storage512KB(1280m)63Part program storage1MB(2560m)64Part program storage2MB(5120m)65Part program storage4MB(10240m)66Part program storage8MB(20480m)Inch/metric conversionG20 / G216768PROGRAMMING &EDITING FUNCTIONFanuc31iLabel skip69Maximum commandable value 99999.999mm ( 9999.9999 inch)70Number of Registered programs500 ea71Optional block skip1 BLOCK72Optional block skip9 BLOCK73Optional stopM0174Program file name32 characters75Playback function76Workpiece coordinate systemG52 - G5977Addition of workpiece coordinate systemG54.1 P1 - 48 (48 pairs)78Addition of workpiece coordinate systemG54.1 P1 - 300 (300 pairs)79Tilted working plane indexing commandG68.280Embeded Ethernet81MDI / DISPLAY unit10.4" Color LCD, Keyboard for data input, soft-keys82MDI / DISPLAY unit15" Color LCD, Keyboard for data input, soft-keys83I/O interfaceRS - 232C84USB memory interfaceOnly Data Read & Write85Stored stroke check 286Multi language display873rd / 4th reference return88Cs contouring control89Reader/Puncher interface (for 2ch)90Retraction for 3-dimensional rigid tapping91Extended Spindle orientation(Spindle MultiOrientation)92Chopping function93High speed skip function94Polar coordinate commandG15 / G1695Polar coordinate interpolationG12.1 / G13.196Programmable mirror imageG50.1 / G51.197OTHERS FUNCTIONS Scaling& Display, etc)Single direction positioning98Optional X N/AXG81.1G50, G51G6099Pattern data input100Jerk control101Fast Data server with1GB PCMCIA card102Fast Ethernet1033-dimensional coordinate conversion1043-dimensional tool compensation1053-dimensional manual feed106CNC screen display107CNC screen dual display function108Tape format for FS15109Figure copying110Machining time stamp function111Machining quality level adjustment112EZ Guide I with 15" Color TFTDoosan Conversational Programming Solution- When the EZ Guide i is used, the Dynamic graphicdisplay cannot application113Dynamic graphic display(with 15" Color TFT LCD)Machining profile drawing.- When the EZ Guide i is used, the Dynamic graphicdisplay cannot applicationAI contour control II is required.G72.1, G72.216 / 17
Product OverviewBasic InformationBasic onsApplicationsCapacity DiagramSpecificationsCustomer SupportServiceAMERICAEUROPEGlobal Sales and Service Support NetworkCorporations4Dealer NetworksTechnical CentersService Post164 51 198 3Technical Center: Sales Support, Service Support, Parts SupportHM1000/1250/1250WFactories
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service beforeand after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support toour customers around the world.CustomerSupport ServiceWe help customers to achievesuccess by providing a variety ofprofessional services from presales consultancy to post-salessupport.SupplyingPartsCHINA (Shanghai)- Supplying a wide range of originalDoosan spare parts- Parts repair serviceCHINA (Yantai)Head OfficeChangwon FactoryINDIAFieldServices-On site serviceMachine installation and testingScheduled preventive maintenanceMachine repairTechnicalSupport- Supports machining methodsand technology- Responds to technical queries- Provides technical consultancyTraining- Programming / machine setup andoperation- Electrical and mechanicalmaintenance- Applications engineering18 / 19
Major SpecificationsHM indleHM 1000HM 1250HM 1250W2100 (82.7)mm (inch)Y-axismm (inch)1250 (49.2)1500 (59.1)1400 (55.1)Z-axismm (inch)1250 (49.2)1500 (59.1)1400 (55.1)W-axismm (inch)--300 (11.8)Table size1000 x 1000{1250 x 1000}mm (inch)(39.4 x 39.4{49.2 x 39.4})*1250 x 1250 {1250 x 1000}*(49.2 x 49.2 {49.2 x 39.4}*)Loading capacitykg (lb)3000 {5000}* (6613.8 {11023.0}*) 5000 (11023.0)Max. workpiecesize-1 {0.001 }*Max. spindlespeedr/min6000 {6000 / 8000}*3000Max. spindletorqueN·m (ft-lb)1989.4 {3687 / 1410}*(1468.2 {2721.0 / 1040.6}*)1910 (1409.6)Spindle motorpowerkW (Hp)26/22 {37/30, 26/22}*(34.9/29.5 {49.6/40.2, 34.9/29.5}*)45/37(60.3/49.6)Length x Widthmm (inch)MachineDimensions Heightmm (inch)Weightkg (lb)9657 x 582210530 x 582211526 x 5822(380.2 / 229.2) (414.6 / 229.2) (453.8 / 229.2)3885 (153.0)4130 (162.6)4581 (180.4)29000 (63933.1) 31000 (68342.3) 33000 (72751.5)* { } : Optionwww.doosanmachinetools.comHead Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637Tel 82-2-6972-0370 / 0350Fax 82-2-6972-0400Doosan Machine Tools America19A Chapin Rd., P
Single pallet system Space can be reduced by Sigle-pallet system. Features - Conventional multi pallet changer round type - Available large volume workpiece - Driven by hydraulic unit - Stable pallet changing unit - Pallet scheduling operation (1-Path, PMC control) Available Model HM 1000 HM 1250 HM 1250W Pallet Dimension mm (inch) 1000 x 1000 .
