Schlage A Series Service Manual

Transcription

A-SeriesService manual

Contents5Introduction5Lock Assembly Drawing Index7Chassis and Assemblies89101112131415161718Passage LockExit LockPatio LockBath/Bedroom Privacy LockCommunicating LockEntrance LockClassroom LockCommunicating LockStoreroom LockFaculty/Restroom LockDummy Trim19 Parts and Accessories2021222324262828292930Knob and Lever DesignsLatchesStrikesFinishesCylinder Units and PartsInterchangeable Cores, Designs, and PartsLubricationInstallation Tools and KitsLong BacksetsReinforcement KitKeying

IntroductionIntroductionThis manual contains a complete listing of A-Series (Grade 2) cylindrical lock parts and assemblies manufactured by theSchlage Lock Company. This manual lists components of A-Series locks manufactured after 1984.Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts forreplacement purposes. In addition, this manual provides lock trim ordering procedures, general cylinder information, and allauxiliary components of the A-Series cylindrical locks.Standard Features*CertificationsANSI A156.2, 2003, Series 4000, Grade 2, UL Listed for 3-hour fire door.LatchboltZ\x” throw, brass, chrome plated, deadlocking on keyed and exterior functions.StrikeT-Strike 1Z\,” x 2C\v”, Square corner, box.Backset2C\,” standardCylinder6-Pin solid brass, keyed 6-pin, C123 keyway, keyed different (KD)**Door Range1C\,” - 1M\,”KeysTwo nickel silver cut keys per lock, 6-pin, C123 section*** Locks are furnished with standard features unless otherwise specified.** Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified.Lock Assembly Drawing IndexThe Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions. Pagenumbers for full trim and chassis drawings are eadlatchBlankPlateKeyFixed Knobor Active KnobSpringlatchPush-buttonSchlage A-Series service manual 5

Lock Assembly Drawing IndexFunctionSCHLAGEA10SANSI /BHMA A156.2, 2003, Series 4000, Grade 2ANSIF75A25DDESCRIPTIONOUTSIDE FUNCTIONPassage LatchBoth knobs always unlocked.Exit LockBlank plate outside.INSIDE FUNCTIONChassisand TrimPage8Inside knob always unlocked. Specifydoor thickness, 1C\," or 1C\v".9Push-button locking. Turning inside knobor closing door releases button,preventing lock-out.10A30DF77Patio LockA40SF76Bath/BedroomPrivacy LockCan be opened from outside with smallscrewdriver when locked with insidepush-button.Push-button locking. Turning inside knobor closing door releases button.11A43DF79Communicating LockTurn-button in outside knob locks andunlocks outside knob and insidethumbturn.Inside thumbturn locked and unlocked byoutside turn-button.12Entrance LockCan be opened from outside with smallscrewdriver or emergency release tool.Push-button locks outside lever. Turninginside lever or closing door releasesbutton. Inside lever is always free forimmediate egress.13Classroom LockOutside knob locked and unlocked bykey.Inside knob is always unlocked.14Communicating LockLocked or unlocked by key from outside.Inside knob is always unlocked.15A53PDF109A70PDF84A79PDA80PDF86Storeroom LockOutside knob is fixed.Entrance by key only.Inside knob is always unlocked.16A85PDF93Faculty/RestroomLock (with IndicatorCylinder)Outside knob is fixed. Entrance by keyonly.Push-button in inside knob activatesvisual occupancy indicator, allowing onlyemergency master key to operate.Turning inside knob or closing doorreleases visual occupancy indicator.Rotation of inside spanner-buttonprovides lock-out feature by keepingindicator thrown.17Single DummyDummy trim for one side of the door.Used fo door pull or as matching inactivetrim.A170Keyed functions available with full size interchangeable core option for Orbit design.6 Schlage A-Series service manual18

Chassis and Assemblies89101112131415161718Passage LockExit LockPatio LockBath/Bedroom Privacy LockCommunicating LockEntrance LockClassroom LockCommunicating LockStoreroom LockFaculty/Restroom LockDummy Trim

Chassis and AssembliesPassage Lock1A10STrim assembly3Assembledchassis19Chassis t No.1Rose, Outside01-001**2Rose, Inside01-002**3Knob/Lever, Closed01-008**19Mounting Plate, InsideA201-37721Hub & Cap, OutsideA201-406*24Spindle & Catch, Inside 1C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409Spindle & Catch, Inside 2Z\x" doorA301-41025Spindle & Catch, OutsideA301-38728Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing Threaded, 1Z\, - 1M\," doorA301-406*Screw, Mtg. 1C\, - 1M\," door6628No.DescriptionPart No.58Spring, Slide, Knob & LeverA508-60565Slide, Non-restoringA590-181A501-16166Cotter PinC503-008Screw, Mtg. 2 -2Z\x" doorA501-81867Plug, SpindleG570-23237Plate, InsideA501-305*Specify finish54Plate, OutsideA508-399**Specify design and finishNote:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.3656Frame8 Schlage A-Series service manualA508-598

Chassis and AssembliesExit Lock22A25DTrim assemblyAssembledchassis1925636Chassis assembly238352582246537No.DescriptionPart No.2Rose, Inside01-002**3Knob/Lever, Closed01-008**19Mounting Plate, InsideA201-37722Rose, OutsideA201-558*24Spindle & Catch, Inside 1C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409Spindle & Catch, Inside 2Z\x" doorA301-410Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing Threaded, 1Z\, - 1M\," doorA301-406*Screw, Mtg. 1C\, - 1M\," doorA501-161Screw, Mtg. 2 -2Z\x" doorA501-81837Plate, InsideA501-30538Hub, 1C\, - 1Z\x" doorA501-498*Specify finishHub, 1B\, -1M\," doorA501-499**Specify design and finish52Plate, ionPart No.65Slide, Non-restoringA590-18166Cotter PinC503-008Note:Parts for doors 2 - 2Z\x" thick are for doors extendedinside (EI) only.Schlage A-Series service manual 9

Chassis and AssembliesPatio Lock31A30DTrim assemblyAssembledchassis562061954225362Chassis assembly455582626246237No.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**3Knob/Lever, Closed01-008**4Knob/Lever, Open01-009**6Plunger & Button, Inside01-055***19Mounting Plate, InsideA201-37720Hub and Cap, OutsideA201-399*22Rose, OutsideA201-55824Spindle & Catch, Inside C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409Spindle & Catch, Inside 2Z\x" doorA301-41025Spindle and Catch, OutsideA301-40328Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing Threaded, 1Z\, - 1M\," doorA301-406*Plate, InsideA501-3053754Plate, Outside10 Schlage A-Series service manualA508-39926266No.DescriptionPart No.55Seat Spring, Knob & LeverA508-59756FrameA508-59862Slide, RestoringA590-15855Seat Spring, Knob & LeverA508-59756FrameA508-59862Slide, RestoringA590-158*Specify finish**Specify design and finish***Specify dimension and finishNote:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.

Chassis and AssembliesBath/Bedroom Privacy Lock48A40S1AssembledchassisTrim assembly562154725581922362427764283724Chassis assemblyNo.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**4Knob/Lever, Open01-009**7Plunger & Button, Inside01-056***8Plunger & Button, Outside01-057***19Mounting Plate, InsideA201-37721Hub and Cap, OutsideA201-406*Spindle & Catch, Inside 1C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409No.DescriptionPart No.Spindle & Catch, Inside 2Z\x" doorA301-41037Plate, InsideA501-30554Plate, OutsideA508-39956FrameA508-59858Spring Slide, Knob & LeverA508-60564Slide, RestoringA590-18066Cotter PinC503-0082425Spindle and Catch, OutsideA301-40327Cam, OutsideA301-40228Housing & Cap, 1C\, - 1M\," doorA301-403*36Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing Threaded, 1Z\, - 1M\," doorA301-406*Screw, Mtg. 1C\, - 1M\," doorScrew, Mtg. 2 - 2Z\x" door662*Specify finish**Specify design and finishA501-161***Specify dimension and finishA501-818Note:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.Schlage A-Series service manual 11

Chassis and AssembliesCommunicating LockA43DTrim assembly41602Assembledchassis56232168549Chassis assembly5958241633757No.DescriptionPart No.1Rose, Outside01-001**4Knob/Lever, Open01-009**9Plunger and Button, Outside01-058***21Hub and Cap, OutsideA201-406*23Turn and Plate, InsideA201-688*37Plate, InsideA501-30541Spindle, Inside, 1C\, - 1M\," doorA501-633Spindle, Inside, 2Z\v" doorA500-001Spindle, Inside, 2Z\x" doorA500-00254Plate, pring Slide, Knob & LeverA508-60559Stop Slide12 Schlage A-Series service manualA508-6412No.66DescriptionPart No.Screw, Mtg. 1C\, - 1M\," doorA508-649*Screw, Mtg. 2 - 2Z\x" doorA508-650*63Slide, Non-restoringA590-15966Cotter PinC503-00868Tamper Resistant Torx Tool Bit (One per case)M504-42660*Specify finish**Specify design and finish***Specify dimension and finishNote:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.

Chassis and AssembliesEntrance Lock1214A53PDTrim 82Chassis assembly63102437No.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**4Knob/Lever, Open01-009**5Knob and Sleeve, Cylinder01-018**10Plunger & Button, Inside01-060***12Cylinder Knob (less sleeve)01-080**13Sleeve Knob Cylinder01-081**14Cylinder, 6-Pin21-002**Cylinder, 6-Pin, Orbit21-002-122**19Mounting Plate, InsideA201-37720Hub and Cap, OutsideA201-39924Spindle & Catch, Inside 1C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409Spindle & Catch, Inside 2Z\x" doorA301-41025Spindle and Catch, OutsideA301-38727Cam, OutsideA301-40228Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorHousing Threaded, 1Z\, - 1M\," door2866No.DescriptionPart No.36Screw, Mtg. 1C\, - 1M\," doorA501-161Screw, Mtg. 2 - 2Z\v" doorA501-81837Plate, InsideA501-305254Plate, OutsideA508-39955Seat Spring, Knob and LeverA508-59756FrameA508-59858Spring Slide, Knob and LeverA508-60563Slide, Non-restoringA590-15966Cotter PinC503-008*Specify finish**Specify design and finishA301-405****Specify dimension and finishA301-406*Note:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.Schlage A-Series service manual 13

Chassis and AssembliesClassroom Lock12A70PD14Trim assembly131Assembledchassis55620541925243Chassis assembly36235558249No.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**3Knob/Lever, Closed01-008**5Knob and Sleeve, Cylinder01-018**12Cylinder Knob (less sleeve)01-080**13Sleeve Knob Cylinder01-081**14Cylinder, 6-Pin21-002*Cylinder, 6-Pin, Orbit21-002-122*19Mounting Plate, InsideA201-37720Hub and Cap, OutsideA201-399*24Spindle & Catch, Inside 1C\, - 1M\," doorA301-386Spindle & Catch, Inside 2 - 2Z\v" doorA301-409Spindle & Catch, Inside 2Z\x" doorA301-41025Spindle and Catch, OutsideA301-38728Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing Threaded, 1Z\, - 1M\," doorA301-406Screw, Mtg. 1C\, - 1M\," doorA501-161Screw, Mtg. 2 - 2Z\v" doorA501-8183637Plate, Inside14 Schlage A-Series service manualA501-3055024636623728No.DescriptionPart No.43Plug, CamA501-72149Spiral CamA501-77650Spacer CamA501-79154Plate, OutsideA508-39955Seat Spring, Knob and LeverA508-59756FrameA508-59858Spring Slide, Knob and LeverA508-60563Slide, Non-restoringA590-15966Cotter PinC503-008*Specify finish**Specify design and finishNote:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.

Chassis and AssembliesCommunicating Lock1214A79PD13Trim assembly1Assembledchassis5562472044544525Chassis assembly55582434966250634657No.DescriptionPart No.1Rose, Outside01-001**5Knob and Sleeve, Cylinder01-018**12Cylinder Knob (less sleeve)01-080**No.DescriptionPart No.13Sleeve Knob Cylinder01-081**49Spiral CamA501-77614Cylinder, 6-Pin21-002*50Spacer CamA501-791Cylinder, 6-Pin, Orbit21-002-122*54Plate, OutsideA508-39919Mounting Plate, InsideA201-37755Seat Spring, Knob and LeverA508-59720Hub and Cap, OutsideA201-399*56FrameA508-59825Spindle and Catch, OutsideA301-38757HousingA508-60043Plug, CamA501-72158Spring Slide, Knob and LeverA508-60544Rose, InsideA501-766*63Slide, Non-restoringA590-15945Plate, MountingA501-76766Cotter PinC503-00846Plate, InsideA501-768*Specify finish47Screw, Mtg. 1C\, - 1M\," doorA501-769**Specify design and finishScrew, Mtg. 2 - 2Z\v" doorA501-770Note:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only.Schlage A-Series service manual 15

Chassis and AssembliesStoreroom Lock12Trim assis assembly21835540582246337No.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**3Knob/Lever, Closed01-005**5Knob and Sleeve, Cylinder01-018**12Cylinder Knob (less sleeve)01-080**13Sleeve Knob Cylinder01-081**14Cylinder, 6-Pin21-002*Cylinder, 6-Pin, Orbit21-002-122*18CamA201-37019Mounting Plate, InsideA201-37720Hub and Cap, OutsideA201-399*24Spindle and Catch, Inside, 1C\, - 1M\," doorA301-386Spindle and Catch, Inside, 2 - 2Z\v" doorA301-409Spindle and Catch, Inside, 2Z\x" doorA301-41025Spindle and Catch, OutsideA301-38728Housing & Cap, 1C\, - 1M\," doorA301-403Housing & Cap, 2 - 2Z\v" doorA301-40428266No.DescriptionPart No.36Screw, Mtg. 1C\, - 1M\," doorA501-161Screw, Mtg. 2 - 2Z\x" doorA501-81837Plate, InsideA501-30540WedgeA501-61553Plate, OutsideA501-90155Seat Spring, Knob and LeverA508-59756FrameA508-59858Spring Slide, Knob and LeverA508-605Housing & Cap, 2Z\x" doorA301-40563Slide, Non-restoringA590-159Housing, Threaded, 1C\, - 1M\," doorA301-40666Cotter PinC503-00816 Schlage A-Series service manual

Chassis and AssembliesFaculty/Restroom Lock121513A85PDTrim 62Chassis assembly112462No.DescriptionPart No.1Rose, Outside01-001**2Rose, Inside01-002**4Knob/Lever, Open01-009**5Knob and Sleeve, Cylinder01-018**11Plunger and Button, Inside01-063***12Cylinder Knob (less sleeve)01-080**13Sleeve Knob Cylinder01-081**15Indicator Cylinder21-003*Indicator Cylinder, Orbit21-003-168*19Mounting Plate, InsideA201-37720Hub and Cap, OutsideA201-399*24Spindle and Catch, Inside, 1C\, - 1M\," doorA301-386Spindle and Catch, Inside, 2 - 2Z\v" doorA301-409Spindle and Catch, Inside, 2Z\x" doorA301-41025Spindle and Catch, OutsideA301-38727Cam, OutsideA301-40228Housing & Cap, 1C\, - 1M\," doorA301-403*Housing & Cap, 2 - 2Z\v" doorA301-404*Housing & Cap, 2Z\x" doorA301-405*Housing, Threaded, 1C\, - 1M\," doorA301-406*3637Screw, Mtg. 1C\, - 1M\," doorA501-161Screw, Mtg. 2 - 2Z\x" doorA501-818Plate, InsideA501-305374228662No.DescriptionPart No.40WedgeA501-61542Sleeve, SwivelA501-71053Plate, OutsideA501-90155Seat Spring, Knob and LeverA508-59756FrameA508-59858Spring Slide, Knob and LeverA508-60562Slide, RestoringA590-15866Cotter PinC503-008*Specify finish**Specify design and finish***Specify dimension and finishNotes: Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI)only. Faculty/Restroom function locks are funished 0-bitted withtwo 6-pin key unless otherwise specified. Emergency keys mustbe ordered separately.Schlage A-Series service manual 17

Chassis and AssembliesDummy TrimA170327069No.DescriptionPart No.2Rose, Inside01-002**3Knob/Lever, Closed01-005**69Non-Threaded Chassis, Less Knob and RoseA201-33070Screws, Mtg.C603-897*Specify finish**Specify design and finish***Specify dimension and finishNote:Parts for doors 2 - 2Z\x" thick are for doors extended inside (EI) only.18 Schlage A-Series service manual

Parts and Accessories2021222324262828292930Knob and Lever DesignsLatchesStrikesFinishesCylinder Units and PartsInterchangeable Cores, Designs, and PartsLubricationInstallation Tools and KitsLong BacksetsReinforcement KitKeying

Parts and AccessoriesKnob and Lever DesignsWrought brass, bronze or stainless steel. Lever is zinc based, plated to match BHMA symbols.Levon (LEV)Available Finishes:605, 612, 613,626Georgian (GEO)Available Finishes: 605,606, 609, 610, 625, 626Plymouth (PLY)Available Finishes: 605, 606,609, 610611, 612, 613, 616,625, 626, 629, 630Tulip (TUL)Available Finishes: 605,606, 609, 610, 625, 62620 Schlage A-Series service manualOrbit (ORB)Available Finishes: 605,606, 609, 610, 611, 612,613, 616, 625, 626

Parts and AccessoriesLatchesAll A-Series latches have adjustable brass or bronze faceplates for flat or beveled doors, Z\x" throw standard.Rabbeted Latch and Strike 11-110Backset2 C\,"2 C\v"3 C\v"*DescriptionDeadlatchSpringlatchHousing DiameterSquare corner, standard 1" x 2Z\v"11-08511-068M\,"Z\v" Radius round corner, 1" x 2Z\v"11-08811-069M\,"1" Circular drive-in (non-UL)11-10411-1101"Square corner, 1" x 2Z\v"11-09111-111M\,"Square corner, 1Z\," x 2Z\v"11-09611-1161"Z\v" Radius round corner, 1" x 2Z\v"11-09211-112M\,"1" Circular drive-in (non-UL)11-10511-1131"Square corner, 1Z\," x 2Z\v"14-01014-0281"Rabbeted latch and strike kit39-030*—This kit adapts square corner latch and 2C\v" high square corner strike to Z\x" rabbeted door and frame preparations.Schlage A-Series service manual 21

Parts and AccessoriesStrikes10-001 (Standard)Square Corner10-004Z\v" Radius Round Corner10-025ANSI Prep. A115.2Size: 1Z\," x 2C\v" x C\cx"Size: 1Z\," x 2C\v" x C\cx"Size: 1Z\v" x 4M\," x C\cx"Lip Length: 1Z\," ISIdi. 1",1Z\v", 1Z\x", 1C\v", 2"Includes C603-623 strikeboxLip Length: 1Z\,"Includes C603-623 strikeboxLip Length: 1C\zn" (Std.) 1C\,"If required, K510-066 strikebox must be orderedseparately.10-026Full Lip, Square Corner10-042Electric StrikeSize: 1B\," x 2Z\v" x C\zn"10-027Full Lip, Z\v" Radius RoundCorner, No BoxLip Length: 1Z\,"Size: 1Z\," x 2C\v" x C\cx"Lip Length: 1Z\,"10-058Circular AdjustableSize: 1C\v" diameterLip Length: 1M\cx"Optional tamper resistant torx screw packsPart No.DescriptionC203-311(4) Latch and Strike Screws, #8-32 x Z\x" (T-15)C203-312(2) Latch Screws, #8-32 x Z\x" (T-15)(2) ANSI Strike Screws, #12-24 x Z\x" (T-20)Torx toolsPart No.DescriptionM504-425T-15 Torx ToolM504-426T-20 Torx Tool22 Schlage A-Series service manualSize: 1Z\v" x 4M\," x C\cx"Voltage: 24 VAC, 12VDCNot designed forcontinuous duty andelectrical locking.606, 626 only

Parts and AccessoriesFinishesSchlage Lock finishes are durable, top quality finishes obtained by the careful processing of solid brass, bronze, stainlesssteel, or other materials. When required, a protective clear coating is applied and cured under high temperature. It isimportant that climatic conditions and usage be taken under consideration when selecting finishes. This is especially true inareas subjected to strong corrosive vapors, humid climate, or sea air, which, in a short time, may have a damaging effect onmetal finishes.The longevity and preservation of the finish appearance is determined by base metal and finishing process. Clear protectivecoating or other organic finishing applications may require different methods of cleaning and care. As an example, non-clearcoated finishes should not be cleaned with soaps or any solvents; organically coated surfaces should periodically be cleanedwith a mild non-abrasive soap and buffed lightly with a clean cloth. The type of base metal and finishing techniques must beconsidered when applying any cleaning or preservative method. Contact the Schlage Technical Services Department forfurther information on the care of finished hardware.In some instances, for customer convenience, the most appropriate BHMA (Builders Hardware Manufacturers Association)finish symbols are used to indicate similarity of appearance regardless of base metal or finishing process. A-Series levers arezinc based material and are plated to match finishes indicated. Finish numbers in the 600-Series are the BHMA industrystandard. The nearest old U.S. equivalent code designations are shown in parentheses ( ).CodeDescription605US (3)Bright Brass, Clear Coated606US (4)Satin Brass, Clear Coated609US (5)Satin Brass, Blackened Satin Relieved, ClearCoated610US (7)Bright Brass, Blackened Bright, Relieved, ClearCoated611US (9)Bright Bronze612US (10)Satin Bronze, Clear Coated613US (108)Oil Rubbed Bronze, Oxidized Satin, Bronze, OilRubbed, No Coating616US (11)Antique Bronze625US (26)Bright Chromium Plated, No Coating626US (260)Satin Chromium Plated, No Coating630US (320)Satin Stainless Steel, No CoatingSchlage A-Series service manual 23

Parts and AccessoriesCylinder Units and PartsSchlage locks are provided with cylinder units precision built to extremely close tolerances and the highest standards ofaccuracy. Phosphor bronze springs, nickel silver keys, and pins are used throughout the Schlage offering. The bestcombination of materials is used to ensure the manufacture of cylinders with ease of operation and long wear. To order locksless cylinder units, change product suffix letter "P" and "L". Example: A53LD. Primus cylinders are available when keycontrol and physical security are important concerns.Cylinder UnitsStandardCylindersPrimus CylindersDescriptionsDesignHigh SecurityControlled AccessXP21-00220-52420-72420-524-XP20-724-XP6 Pin unitAll except ORB, 20-724-122-XP6 Pin unit(except A73 & A85)ORB, COM, 74-149-XP6 Pin unit (A73)ORB, COM, PLA21-003Not Available6 Pin Indicator unit (A83)All except ORB, COM,PLA6 Pin indicator unit (A83)ORB, COM, tionIndicatorCylinder20-524Primus HighSecurityU.L. l Hotel Function Indicator CylinderImportant: Use only graphite or similar materialfor cylinder lubrication. Under nocircumstances should any other type ofmaterial be introduced into the cylinder.Hotel Function Indicator Cylinder w/ ORB KnobSpacer24 Schlage A-Series service manual

Parts and AccessoriesCylinder PartsLetterPart no.DescriptionA33-230Cylinder plug, 6 pin for 21-002B33-235Cylinder plug, indicator, 6 pin for 21-003C34-101 thru 103#1 thru #3 Top pinD34-202 thru 209#2 thru #9 Master pinE34-300 thru 309#0 thru #9 Bottom pinFA201-698Body, 6 pinGA201-934Bar & driver for 21-002-149A301-337Bar & driver for 20-724, 20-724-XP, 20-524,20-524-XPA301-338Bar & driver for 21-002-122A301-339Bar & driver A73 OrbitA508-606Bar & driver for 21-001, IDisc.1, & 21-002A508-614Bar & driver for 21-002-122A501-693Bar for 21-003-168A501-991Bar for 21-003IA508-640Spacer for ORB knobJC503-113Tumbler springKC503-115Retainer cap springLC503-116Retainer cap pinMC503-118Retainer capNC503-767Driver for 21-003OC603-195Obstruction pin for 21-003C604-362Obstruction pin, EverestC604-144Indicator pin spring for 21-003HPC604-369Indicator pin spring, EverestQC604-368Indicator pin, EverestSC604-371Indicator pin for 21-003TXA10-5945 Pin cylinder extension to fit 6 pin knobs(Requires A508-614 bar & driver)Standard Cylinder5 Pin Cylinder to 6 Pin KnobConversion PartsStandard Cylinder w/ ORBKnob SpacerSchlage A-Series service manual 25

Parts and AccessoriesInterchangeable Cores, Designs, and PartsAvailable for all A-Series keyed functions, except Hotel/Motel function A85, as complete locks or in retrofit kits. Existinginstallations can be retrofitted without removing lock from door. To order locks with interchangeable cores, change productsuffix letter "P" to "R". Example: A53RD. To order locks less interchangeable cores, change product suffix letter "P" to "J".Example: A53JD. Primus cores are available when key control and physical security are important concerns.Interchangeable Cores23-030InterchangeableCore w/ Logo23-031InterchangeableCore w/o Logo20-740PrimusInterchangeableCore w/ re w/o Logo,ControlledAccess20-524-XPEverest PrimusInterchageableCore, UL20-724-XPEverest PrimusInterchageableCore w/o LogoInterchangeable Core DesignsOrbitInterchangeable Core Accessory and Service PartsPart no.Description01-026Knob only01-053Driver and retainer01-054Knob, core, driver, and retainer20-524-122-XPEverest Primus Interchangeable Core, UL20-724-122-XPEverest Primus Interchangeable Core w/o Logo20-740Primus interchangeable core w/ logo20-741Primus interchangeable core w/o logo23-030Interchangeable core w/ logo23-031Interchangeable core w/o tion tool26 Schlage A-Series service manual01-054 Retrofit KitM504-413Installation ToolOrder as needed per project

Parts and AccessoriesInterchangeable CoreTo remove interchangeable core, insert control key and turn 15 to the right until action stops. Pulling on key will extract corefrom the knob. To install a new core, insert control key and push core into housing, rotate key 15 to the right and insert corecompletely. Rotate key back to original position and remove control key.XDJYVCEKMWUSTInterchangeable Core Parts*LetterPart no.DescriptionLetterPart no.DescriptionC34-101 thru 103#1 thru #3 Top PinT35-056Control key, blankD34-202 thru 209#2 thru #9 Master Pin48-056Control key, cutE34-300 thru 309#0 thru #9 Bottom pinB220-282Interchangeable core body, w/ logoJC503-113Tumbler springB220-283Interchangeable core body, w/o logoKC503-115Retainer cap springVC603-347Retainer cap pinMC503-118Retainer capW*C603-956Actuating ringS*33-235Plug, Everest interchangeable coreX*C603-964Actuating pinY*C603-967Control pinU*Parts not compatible with cores manufactured before 1991.Important: Use only graphite or similar material for cylinder lubrication. Under no circumstance should any other type ofmaterial be introduced into the cylinder.Schlage A-Series service manual 27

Parts and AccessoriesLubricationA-Series lock mechanisms are designed for durability and seldom need servicing. During assembly, those points of contactwhich require lubrication for ease of operation are given on application of high quality petroleum based grease. A touch ofgraphite is applied to the pin tumbler plug during assembly of the cylinder unit. No further servicing should be required for anextended period except where locks are subjected to extremely heavy traffic. Also, if located in particularly dusty or dirtyareas, the grease may become contaminated resulting in a slow or otherwise unsatisfactory operation. The case mechanismshould then be cleaned in a non-corrosive petroleum solvent and relubricated. Graphite only should be applied to thecylinder unit by blowing a small quantity into the keyway.ÎÎNote: Precautionary measures according to solvent manufacturers instructions should always be followed.Installation Tools and KitsBoring jig and tools are designed to provide fast and accurate lock installation. Complete kitcontained in a heavy gage metal box, or individual tools can be ordered for preparing doorsand jambs for Schlage products.40-147Installation KitFor A, AL, B, D, F, H, and S200-series locks. Adjustable for 2 C\," and 2 C\v" backsets. Designedfor special high speed hexagonal shank boring bits and equipped with an adaptor to form anintegrated unit for boring doors 1B\zn" to 1ZB\zn" thick.Part No.Description40-148Installation JIGM504-497Case Only40-1762 Z\," Multi Spur Bit40-1771 Z\x" Multi Spur Kit40-0301 Z\," x 2 C\v" Strike Chisel40-0321 Z\," x 2 Z\v" Latch Chisel40-1751" Bit40-178Quick Change Bit Adapter40-1791" Strike Locator40-029Full Lip Strike Chisel40-0311 Z\," x 2 Z\v" Latch Chisel28 Schlage A-Series service manualM504-271Pin WrenchFor depressing knob catches onA and D-Series locks.

Parts and AccessoriesLong BacksetsBacksets 5" and over require extension links. A-Series locks with long backsetsare normally furnished with 1" faceplates and M\," housings. Links installed in 1"latch holes require one G506-815 sleeve (order separately) to join latch andlink.41-0055" Extension LinkExtension Link2 ³ ₈” Backset LatchG506-815SleeveReinforcement KitThe Schlage 37-001 reinforcement kit is to reinforce and help preventthe collapse of hollow metal doors when locksets are tightlymounted. This kit should be used with long backsets for installationsin hollow metal doors to prevent lateral movement of latch bolt.Specify door thickness 1C\," or 1C\v" when ordering.37-001Reinforcement KitReinforcementA501-565 - 1 ³ ₈” doorsA501-566 - 1 ³ ₄” doorsSleeveA501-567Placement ofreinforcements inhollow metal door.Schlage A-Series service manual 29

Parts and AccessoriesKeyingThe Schlage Masterkey Department determines and makes the finaldecision in the selection and use of key sections. Other keyways thanshown below are available. Allocation of other keyways is based onneed and extent of the final system. Priority is given to key systems thatrequire a large number of cylinders and families of key sections tosatisfy their keying requirements. Contact your Schlage representativefor availability of other keyways.Key Array ChartOrder the Schlage key gage to accurately measure the depth of keycuts.Key Gage40-104Cylinder Body Loading ToolA compact precision tool for loading top pins and springs and for installation ofward rings into grooves of a worded cylinder plug. Furnished with completeassembly instructions.Cylinder Body Loading Tool40-116Pin Tumbler KeysAll Schlage locks come with two nickel silver keys as standard, embossed with our company logo. The nickel silver alloy fromwhich all Schlage keys are made provides the base for accuracy in cutting and long cylinder wear. Schlage will stamp "DONOT DUPLICATE" across the bow of all versions of its keys at no extra charge when specified on orders.Embo

Schlage Lock Company. This manual lists components of A-Series locks manufactured after 1984. Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes. In addition, this manual provides lock trim ordering procedures, general cylinder information, and all